COURSE: CHIEF MATE (F.
G) - PHASE I DETAILED TEACHING SYLLABUS SUBJECT: SHIP CONSTRUCTION TOPICS Competence 15: Control trim, stability and stress 15.1.1: Ship Construction Welding: Describe - Manual electric arc welding - Automatic welding processes, electro-slag, electrogas, TIG, MIG, SAW, Resistance welding - Butt, lap and fillet welds - Preparation of plate edge for welding - Use of tack welding - Weld faults: lack of fusion, penetration, reinforcement, root penetration; slag inclusion, porosity, overlap and under cut - Gas cutting of metals - Various tests for welds Explain - Purpose of flux - Single pass, multi- pass and back run - Full penetration fillet weld - Distortion due to welding and measures to minimise them State - Classification Societies require tests on weld materials and electrodes before approval Bulkheads: State - Regulation regarding minimum number of bulkheads and their location. Define - Watertight, Non watertight, Weather tight, Oil tight, and Corrugated bulk heads Sketch and describe - Construction of W/T bulkheads and its attachments to sides and tank top - How water tightness is maintained when bulkheads are pierced by longitudinal, beams or pipes Explain - Purpose of wash bulkheads - Use of cross ties in tankers - Procedures for testing of bulkheads - Racking stresses and transverse bulkheads Compare Teaching method/hours Lectures Exercise Practicals 4
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- Cofferdam, flat plate and corrugated Watertight and weather-tight doors: State - W/T doors, mechanisms, indicators and all associated valves must be inspected once a week - All W/T doors in main transverse bulkhead must be operated daily. - Drills for operating W/T doors, Side scuttles, valves and closing mechanisms must be held weekly. - Records of drills and inspections to be entered in the log book with record of any defects. Explain - Categories of watertight doors (Class 1, Class 2, Class 3) - Rules regarding number of openings in passenger ships and W/T doors - Difference between Water tight and weather tight doors Sketch and describe - Arrangement of power operated sliding W/T door - Hinged W/T door and means of securing them - Ramp doors of Ro-Ro ships - Ship side doors Corrosion and its prevention: Explain - Corrosion, Erosion, Corrosion Triangle - Formation of corrosion cell - Galvanic series of metals - Stress concentrations leading to corrosion cell formation - Differences in surface condition leading to formation of corrosion cells - Cathodic protection using sacrificial anodes Describe - Impressed Current System - Measures to minimise corrosion - Treatment of steel in shipyard Explain - Structure of paint and purpose of each constituent. - Purpose of Material Safety Data Sheets (MSDS) List - Common paint vehicles: Drying oils, oleo-resins, alkyd resins, polymerizing chemicals and bitumen and state suitability of each for various applications. Describe - Typical paint schemes for: underwater areas, boot topping, top sides, weather decks, superstructures and tank interiors. - Surface preparation for painting - Safety precautions when using paints
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State -
How anti-fouling paint acts. How anti-corrosive paint acts.
Wetted Surface area S= 2.58 X !(" X Length of ships) Surveys, certification & dry-docking: Define - Statutory and Mandatory surveys. Explain - Initial Survey, Intermediate Survey, Annual Survey and Renewal Survey - Harmonised System of Ship Surveys - Enhanced Surveys - Conditions Assessment Scheme (CAS) - Condition Assessment Programme (CAP) TOTAL
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