Scribd
Upload
10K views6 pages

Crane Girder Design Calculations

The document provides details on the design of a crane girder, including: 1. Calculating design loads from wheel loads and self-weight, applying load and impact factors. 2. Determining maximum bending moments and shears from the loads. 3. Selecting a UB section and checking its capacity against the calculated demands for bending, shear, buckling, and deflection. 4. Checking the capacity of the web against shear buckling and bearing stresses. So in summary, the document outlines the load calculations and structural design checks performed for a crane girder supporting wheel loads on a crane bridge.

Uploaded by

Aya Montes
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Topics covered

  • Crane girder design,
  • Max wheel load,
  • Vertical load calculation,
  • Horizontal load calculation,
  • Dead load,
  • Load factor,
  • Maximum moment,
  • Shear diagram,
  • Impact load,
  • Buckling resistance
10K views6 pages

Crane Girder Design Calculations

The document provides details on the design of a crane girder, including: 1. Calculating design loads from wheel loads and self-weight, applying load and impact factors. 2. Determining maximum bending moments and shears from the loads. 3. Selecting a UB section and checking its capacity against the calculated demands for bending, shear, buckling, and deflection. 4. Checking the capacity of the web against shear buckling and bearing stresses. So in summary, the document outlines the load calculations and structural design checks performed for a crane girder supporting wheel loads on a crane bridge.

Uploaded by

Aya Montes
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Topics covered

  • Crane girder design,
  • Max wheel load,
  • Vertical load calculation,
  • Horizontal load calculation,
  • Dead load,
  • Load factor,
  • Maximum moment,
  • Shear diagram,
  • Impact load,
  • Buckling resistance

CRANE GIRDER DESIGN

Pv1

MEMBER :

Pv2

3.90 0.00

0.00

Max Wheel Load

No of Wheels

Distance between wheels (du1)


Fh1

CG1

4 wheels

3.90 m

0.00 m

0.00 m

Length of Crane Bridge

9.40 m

Length of Crane Girder (L)

9.00 m

Fh2

155 kN

y
x
z

1. DETERMINE LOAD
a.) VERTICAL LOAD
Pv1

155 kN

without impact

Pv1a

155 x 1.25 =

193.75 kN

Pv2

155 kN

without impact

Pv2a

155 x 1.25 =

193.75 kN

with impact
with impact

Pv3

0 kN

without impact

Pv3a

0 x 1.25 =

0.0 kN

with impact

Pv4

0 kN

without impact

Pv4a

0 x 1.25 =

0 kN

with impact

b.) HORIZONTAL LOAD


Fh1

0.20

[ Pv1 ] =

31.00 kN

Fh2

0.20

[ Pv2 ] =

31.00 kN

Fh3

0.00

[ Pv3 - (Bridge weight) / 8 ] =

0.00 kN

Fh4

0.00

[ Pv4 - (Bridge weight) / 8 ] =

0.00 kN

c.) DEAD LOAD - SELFWEIGHT


W

2.20 kN/m

d.) LOAD FACTOR


f

Dead Load

Vertical and Horizontal Crane Load considered separately


f
=

Vertical and Horizontal Crane Load considered acting together


f
=

2. MAXIMUM MOMENT AND SHEAR


A. MAXIMUM MOMENT DUE TO WHEEL LOAD (W/O IMPACT)

Pv1

Pv2

center

1.575

3.90

Mv

427.98 kN-m

M1

0 kN-m

M1

297.01 kN-m

M2

427.98 kN-m

M4

0.00 kN-m

M5

0 kN-m

M6

0 kN-m

3.525

L = 9.0 m

Kn-m
427.98 kN-m
MOMENT DIAGRAM

(MAX. )

B. MAXIMUM SHEAR DUE TO WHEEL LOAD (W/O IMPACT)


Pv1

y
x

Qv

242.66 kN

Q1

242.66 kN

Q2

87.66 kN

Q3

-67.34 kN

Q4

-67.34 kN

Q5

-67.34 kN

(MAX. )

Pv2

3.90

5.10
L = 9.0 m

0.00
242.66 kN

88 kN
-67.3 kN
-67.34 kN

-67.34 kN

SHEAR DIAGRAM
C. MAXIMUM MOMENT DUE TO LATERAL WHEEL LOAD
Fh1

Mh

29.06 kN-m

Np = Mh/1.0

29.06 kN

(MAX. )

M4

0.00 kN-m

M5

0.00 kN-m

M6

0 kN-m

Fh

31.00 kN-m

(MAX. )

Mv2

535 kN-m

(MAX. )

M1

0 kN-m

M1

371.27 kN-m

M2

535.00 kN-m

M4

535.00 kN-m

M5

535.00 kN-m

z
x
4.50

4.50
L = 3.75 m
Fh1

59.41 Kn-m
Le = 3.75

29.06 kN-m
MOMENT DIAGRAM

D. MAXIMUM SHEAR DUE TO LATERAL WHEEL LOAD


Fh1

z
x

L = 3.75 m
Fh1

48.53 kN

18 kN
0.0 kN
Le = 3.75
SHEAR DIAGRAM

E. MAXIMUM MOMENT DUE TO WHEEL LOAD (W/ IMPACT)

Pv1a

Pv2a

center

1.575

3.90

3.525

L = 9.0 m

371.27 Kn-m
535.00 kN-m
MOMENT DIAGRAM

M6

0 kN m

F. MAXIMUM SHEAR DUE TO WHEEL LOAD (W/ IMPACT)


Pv1a

0.01

Qv2

303.33 kN

Q1

303.33 kN

Q2

109.58 kN

Q3

-84.17 kN

Q4

-84.17 kN

Q5

-84.17 kN

Pv2a

8.99
L = 9.0 m

0.00
303.33 kN

110 kN
-84.17 kN

-84.17 kN

-84.17 kN

SHEAR DIAGRAM
G. MAXIMUM MOMENT AND SHEAR DUE TO SELFWEIGHT
Q

WL

2.20

9.00

9.90 kN
WL^2

2.20

9.00

^2

22.28 kN-m

H. FACTORED MOMENT AND SHEAR


a.) Vertical crane load with impact and no horizontal crane load
Maximum moment
Mx

1.4 x M + 1.6 x Mv2

( 1.4 x 22.28 ) + ( 1.6 x 535.00)


887.19
kN-m

Maximum shear
Fa

1.4 x Q + 1.6 x Qv2

( 1.4 x 9.90 ) + ( 1.6 x 303.33)


499.19
kN

b.) Vertical crane load with no impact and horizontal crane load
Vertical maximum moment
Mx

Maximum axial load

1.4 x M + 1.6 x Mv1

( 1.4 x 22.28 ) + ( 1.6 x 427.98)


715.96
kN-m

1.6 x Np

1.6 x 29.06

46.50 kN

Horizontal maximum moment


My

1.6 x Mh

1.6 x 29.06
46.50

kN-m

c.) Vertical crane load with impact and horizontal crane load acting together
Vertical maximum moment
Mx

Maximum axial load

1.4 x M + 1.4 x Mv2

( 1.4 x 22.28 ) + ( 1.4 x 535.00)


780.19
kN-m

Horizontal maximum moment


My

1.4 x Mhp

1.4 x 29.06
40.69

kN-m

1.4 x Np

1.4 x 29.06

40.69 kN

(MAX. )

3. DESIGN OF CRANE GIRDER


a.) SECTION MEMBER PROPERTIES : ( See Section Properties Calculation )
FIG. 1

UB914x305x224

B
T
b

91.04 cm

86.26 cm

30.41 cm

282.51 cm^2

tw

1.59 cm

Af

72.68 cm^2

Tf

2.39 cm

38.09 cm

Ix

370702.52 cm^4

Iy

11230.90 cm^4

ry

Sx

9400.79 cm

py

Zy

738.63 cm

pyw

2
265.0 N/mm

Zfy

368.37 cm

Le

b.) BUCKLING RESISTANCE MOMENT FOR THE XX-AXIS

( Table 11 )
b
T
b
T
d
t

14.4
2.39
14.4
2.39
86.3
1.59

275 / py

6.03

< 9.0

= 9.0

6.03

<28

= 28.0

54.25

<80

= 80.0

275
265.0
275
265.0
275
265.0

1.02

9.17

28.52

81.5

SECTION IS PLASTIC
SLENDERNESS CHECK

( 4.3.6.7 )
Le

ry

375.00

59.43

6.31

( 200.00 = back truss lattice pitch )

0.5

For symmetrical H shape ( 4.3.6.7 )

59.43
38.09

0.968

LT

u.v. w

52

1.6

1.6

From Table 19 BS 5950 Part I 2000

w =

1.0

( Section is plastic ) from 4.3.6.9

pb

200.2

N/mm2

From Table 17 BS 5950 Part I 2000

pc

230

N/mm2

From Table 24 c BS 5950 Part I 2000

Mb

Sx.pb

1882.04 kn-m

9401

200.20 /10^3

c.) MOMENT CAPACITY FOR THE SECTION FOR YY-AXIS


Mzy

=
=

Zfy.py

368.37

265

Mb

/10^3

97.62 kn-m

4. CHECK IN BENDING
a.) Vertical moment with impact and no horizontal moment
Mx

887.19

kn-m

<

b.) Vertical moment with no impact and horizontal moment


N
AfPc
46500.00
1671637.7

+
+

Mx
Mb
715.96
1882.04
0.89

+
+
<

My
Mzy
46.50
97.62
1.0

0.9
6.31 cm
2
265.0 N/mm

<

1.0

<

1.0

c.) Vertical moment with impact and horizontal moment


<
N
Mx
My
+
+
APc
Mb
Mzy
<
40687.50
780.19
40.69
+
+
1671637.7
1882.04
97.62
<
1.0
0.86

O.K.
1.0
1.0
O.K.

1882.04

kn-m

O.K.

375 cm

5. CHECK FOR DEFLECTION


a.) VERTICAL
L

9000

1000

1000

9.00

mm

7.50

mm

a.) HORIZONTAL
L

500

3750
500

Consider 2 wheels inside the 9.0m beam span ,


v

4x[155x2550x(9000^2-2550^2-4500^2)+155x6450x(9000^2-6450^2-4500^2)

=
+

6x205000x3707025200x9000/1000000

5 x 28251 x 78.5 / 1000000 x 9000^4


384 x 205000 x 3707025200

=
h

<

4.21 mm

9.00 mm

O.K.

7.50 mm

O.K.

31000 x 3750^3
48 x 205000 x 112309000

<

1.48 mm

6. SHEAR CAPACITY
Py

Py

0.60 x d x t py

0.60 x 863 x 16 x 265 /10^3

2180.74 kN

2180.74 kN

>

Fa

499.19 kN

O.K.

7. WEB BUCKLING AND BEARING


d/t

54.25

<

Shear buckling strength of web


qw

158

62 =

63.24

( from 4.4.5.1 )

From Table 21 of BS 5950 Part I 2000

N/mm2

Buckling Resistance
Vb

Vb

d t qw
863 x 16 x 158 /1000
499.19 kN

=
2167.02 kn
>
Bearing Capacity of web ( 4.5.2 of BS 5950 Part I 2000 )
Pbw

( b1 + n k ) t pyw

- except at the end of the member :


b1 + nk =
Pbw
=
=

O.K.

16 mm

28 mm

28 mm ( k = T )

t +2T + 5T

212 mm

212 x 16 x 265 /10^3


898.88 kN

- at end of the member :

>
n

kN

620.00
=

O.K.

2 + 0.6 be / k

be

( B - t - 2T ) / 2

116 mm

2 + 0.6 x 116 / 28

4.49

t + 2T + 4.5T

b1 + nk =
Pbw
=
=

5.0

n =

197.6 x 16 x 265 /10^3


837.9512 kN

Fx =

Fx - Pbw =

499.2 - 838.0

Ps

As net x Py

20 x (400 -20 -20 ) x 265/1000

>

197.63 mm

1908 kN

499.19 kN
=

>

O.K.

-338.76 kN

-338.76

kN

O.K.

4.5

Local compression under wheels


The local compressive stress in the web due to crane wheel load is obtained by distributing it to over the length x R given by
4.11.4 of BS 5950-1 : 2000.
xR = 2 (HR + T)

<

sw

3900 mm

HR =

25 mm
P = 193.8 x 1.6 = 310.00 kN

xR =

106

pcw

P / ( tw * xR )

183

mm

N/mm2

<

pyw

xR
N/mm2

265

O.K.

DIAGONAL MEMBER
SECTION PROPERTY (T152x76x19)
L

0.80

Nh

1.75

Nh

=
=

b
t
b+d
t

23.3 cm^2

rx,ry =

31.0 kN

1.924

2.00 cm

ru

rv

3.83 cm
1.95 cm

192.40 cm

1.6

0.8
119.29 kN
100.00
10.00
200.00
10.00

10

< 15

= 15

20

< 24

= 24

275
275
275
275

15

24

SECTION IS SEMI COMPACT


SLENDERNESS CHECK

=
=

pc

0.70 L
rx

+ 30 =

0.70 x 192.4
2.002

+ 30

97
L
ry

96

150

>

192.40
2.002

N/mm2

119.29

10

23.3

150
0.34

Compressive Strength

<

1.0

<

1.0

O.K.

From Table 24 curve c BS 5950 Part I 2000

You might also like