Quick Guide to
Industrial Control Valves
Introduction
Yamatake Corporation introduced control valves to Japan in the 1930s. Over 70 years later, we are still the nation's CV leader. Our commitment to satisfying customer needs and to incorporating the latest technological enhancements will continue to keep us at the top. By combining engineering ingenuity with a wealth of application experience, Yamatake Corporation ensures quality and durability with every single valve - from small to large bore, vacuum to ultrahigh pressure, low to high temperature, ultraclean to rocket service models. Whether you have standard or customized CVs in mind, you can be sure that your Yamatake Corporation valves will form an integral part of a superior control solution - guaranteeing unsurpassed performance for your plant and competitive strength for your bottom line. With the Asia-Pacific's largest valve manufacturing facility, Yamatake Corporation is in a unique position to provide an unmatched range of CVs for all applications, and to back them up with incomparable maintenance services. When you order a control valve from Yamatake Corporation, you're not just buying optimal control. You're making an investment for the future.
Model Selection Guide
Single seated AGVB/AGVM HLS/HLC HTS/HSC HPS VST Micro flow VSM VSP
Ideal
Acceptable
Cage ACP HCB HPC VDC Double seated ADVB/ADVM VDP Low-noise ACN HCN VDN Angle HAV HAH HAL HAG HAF VAU FloWing VFR Butterfly VBL VBM VBH Three way AMT HDT PVC VNP Propylene VNP Teflon HIT Ceramic HIC/HMC Diaphragm VDD
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ui
Liquid
Fl
Single-Seated
Top guided CV 3000 Alphaplus Series Small bore CV 3000 Series
Model No. Size Pressure rating Operating temperature Rangeability Detailed data sheet Features
AGVB/AGVM
~4 in. JIS 10~30K, ANSI Class 150, 300 196~+400C 50 : 1 No.SS2-AGV200-0001
High accuracy control with high rangeability For low-/medium-pressure applications in oil refineries, petrochemical and chemical plants, steel mills and electric/gas utilities Compact and lightweight
1 2
HLS/HLC*
1 2 ~1 in. JIS 10~40K, ANSI Class 125~600 196~+566C 50 : 1 No.SS2-HLS110-0100,HLC110-0100
High accuracy control with high rangeability For low-/medium-pressure applications in oil refineries, petrochemical and chemical plants, steel mills and electric/gas utilities Compact and lightweight *Small-Port Cage Guide Type Single Seated Control Valve
Top guided
Top guided, High pressure
Model No. Size Pressure rating Operating temperature Rangeability Detailed data sheet Features
VST
5,10~12 in. JIS 10~40K, ANSI Class 125~600 196~+566C 30 : 1 No.SS2-8110-0300
Large aperture globe model For low-/medium-pressure applications in oil refineries, petrochemical and chemical plants, steel mills and electric/gas utilities
VST
4~6 in. JIS 63K, ANSI Class 900~2500 0~+566C 30 : 1 No.SS2-8110-0400
Medium aperture, high temperature/ pressure globe model For high-temperature, high-pressure applications in power supplies or stand-by power generators, boilers or turbines
superior control over a wide spectrum of applications
Top guided CV 3000 Series Top guided, High pressure CV 3000 Series
HTS/HSC*
11 2~8 in. JIS 10~40K, ANSI Class 125~600 196~+566C 50 : 1 No.SS2-HTS110-0100,HSC110-0100
High accuracy control with high rangeability For low-/medium-pressure applications in oil refineries, petrochemical and chemical plants, steel mills and electric/gas utilities Compact and lightweight *Cage Type Single Seated Control Valve
HPS
1~3 in. JIS 63K, ANSI Class 900~2500 5~+566C 50 : 1 No.SS2-HPS210-0100
High accuracy control with high rangeability For high-temperature, high-pressure applications in power supplies, generators boilers or turbines
Microflow
Corrosion-resistant, Microflow
VSM
Rc 1 4 ( 1 2 ~1 in. also available) JIS 10~63K, ANSI Class 150~2500 30~+400C 20 : 1, 25 : 1, 30 : 1 No.SS2-8110-0500,0600
High accuracy control with high rangeability For chemical and aromatic additives in experimental equipment and pilot plants
VSP
10mm~20mm JIS 5, 10K 0~50C 25 : 1 No.SS2-8110-0520
High accuracy control with high rangeability For transfer of corrosive fluids in water supply/sewage systems, chemical injection equipment and chemical plants Compact and lightweight
Cage/Double-Seated/Low noise
Pressure balanced, Cage CV 3000 Series Top and bottom guided, Double seated CV 3000 Alphaplus Series Pressure balanced, Cage CV 3000 Series
ACP
11 2 ~8 in. JIS 10~40K, ANSI Class 150~600 196~+360C 50 : 1 No.SS2-ACP100-0100
Seatleakage class IV High accuracy control with high rangeability For low-/medium-pressure applications in oil refineries, petrochemical and chemical plants, steel mills and electric/gas utilities Compact and lightweight
ADVB/ADVM
6~12 in. JIS 10~30K, ANSI Class 150, 300 45~+400C 50 : 1 No.SS2-ADV100-0001
High accuracy control with high rangeability For low-/medium-pressure applications in oil refineries, petrochemical and chemical plants, steel mills and electric/gas utilities Compact and lightweight
HCB
11 2 ~8 in. JIS 10~40K, ANSI Class 125~600 196~+566C 50 : 1 No.SS2-HCB110-0100
High accuracy control with high rangeability For low-/medium-pressure applications in oil refineries, petrochemical and chemical plants, steel mills and electric/gas utilities Compact and lightweight
Pressure balanced, High pressure, Cage
Pressure balanced, Cage
Model No. Size Pressure rating Operating temperature Rangeability Detailed data sheet Features
VDC
5,10~12 in. JIS 63K, ANSI Class 900~2500 0~566C 30 : 1 No.SS2-8110-1200
Large high temperature/pressure globe model For high-temperature, high-pressure applications in power suppplies, generators, boilers or turbines
VDC
5,10~24 in. JIS 10~40K, ANSI Class 125~600 196~+566C 30 : 1 No.SS2-8110-1100
Large globe model For low-/medium-pressure applications in oil refineries, petrochemical and chemical plants, steel mills and electric/gas utilities
high reliability for heavy-duty processes
Low-noise, Cage CV 3000 Series Low-noise, Cage CV 3000 Series Pressure balanced, High pressure, Cage CV 3000 Series
ACN
11 2 ~8 in. JIS 10~40K, ANSI Class 150~600 196~+360C 50 : 1 No.SS2-ACN100-0100
For low-noise transfer of steam, air, gas and compressed fluids Seat leakage class IV Compact and lightweight
HCN
11 2 ~8 in. JIS 10~40K, ANSI Class 150~600 5~+566C 25 : 1 No.SS2-HCN110-0100
For low-noise transfer of steam, air, gas and compressed fluids Compact and lightweight
HPC
11 2 ~8 in. JIS 63K, ANSI Class 900~2500 5~+566C 50 : 1 No.SS2-HPC210-0100
High accuracy control with high rangeability For high-temperature, high-pressure applications in power suppplies, generators, boilers or turbines
Low-noise, Cage
High pressure, Low-noise, Cage
Top and bottom guided, Double seated
VDN
10~12 in. JIS 10~40K, ANSI Class 150~600 196~+566C 25 : 1 No.SS2-8110-1300
Large globe model For low-noise transfer of steam, air, gas and compressed fluids
VDN
11 2 ~12 in. JIS 63K, ANSI Class 900~2500 0~566C 30 : 1 No.SS2-8110-1400
For low-noise transfer of steam, air, gas and compressed fluids
VDP
1~12 in. JIS 10~40K, ANSI Class 150~600 196~+566C 30 : 1~50 : 1 No.SS2-8110-1800
For hydrocarbon lines in oil refineries
Motorized
Top guided CV 3000 Alphaplus Series Small aperture CV 3000 Series
Model No. Size Pressure rating Operating temperature Rangeability Detailed data sheet Features
AGVB/AGVM
~4 in. JIS 10~20K, ANSI Class 150~300 45~+400C 50 : 1 No.SS2-AGV200-0300
High accuracy control with high rangeability For low-/medium-pressure lines in the chemical, steel, pulp/paper and food industries
1 2
HLS
~1 in. JIS 10~40K, ANSI Class 125~600 196~+566C 50 : 1 No.SS2-HLS120-0100
High accuracy control with high rangeability For low-/medium-pressure lines in the chemical, steel, pulp/paper and food industries
1 2
Eccentric rotary
NEW10-
Model No. Size Pressure rating Operating temperature Rangeability Detailed data sheet Features
VFR
1~12 in. JIS 10~20K, ANSI Class 150~300 (JIS 30~40K, ANSI Class 600) 60~+350C 100 : 1 No.SS2-VFR120-0100
For gummy/dirty liquids requiring low/ medium pressures, large capacities and high rangeability in pulp/paper, steel and construction
ACT
15mm~80mm JIS 10K 0~200C 50 : 1 No.SS2-ACT100-0100
For 10kgf/cm2(981kPa) service in the chemical, food, textile and machinery industries
for locations with no pneumatic supply
Top guided CV 3000 Series Pressure balanced, Cage CV 3000 Series Low-noise, Cage CV 3000 Series
HTS
11 2 ~4 in. JIS 10~40K, ANSI Class 125~600 196~+566C 50 : 1 No.SS2-HTS120-0100
High accuracy control with high rangeability For low-/medium-pressure lines in the chemical, steel, pulp/paper and food industries
HCB
11 2 ~4 in. JIS 10~40K, ANSI Class 125~600 196~+566C 50 : 1 No.SS2-HCB120-0100
High accuracy control with high rangeability For low-/medium-pressure lines in the chemical, steel, pulp/paper and food industries
HCN
11 2 ~4 in. JIS 10~40K, ANSI Class 125~600 5~+566C 25 : 1
For low-noise transfer of steam, air, gas and compressed fluids
Steel mills are among the largest users of these accurate, rugged valves.
Angle/3-way
Venturi, Angle High pressure, Angle
Model No. Size Pressure rating Operating temperature Rangeability Detailed data sheet Features
HAV
1~6 in. JIS 10~40K, ANSI Class 150~600 196~+566C 30 : 1 No.SS2-8113-2600
For slurries, viscous and flashing mediums in the petrochemical, chemical and steel industries Compact and lightweight
HAH
~11 2 in. ANSI Class 2500 196~+566C 30 : 1 No.SS2-HAH100-0100
Small high temperature/pressure For high-temperature/pressure service in petrochemical and other applications Compact and lightweight
3 4
for mixing, diverting fluids
3-way, Mixing 3-way, Diverting
Model No. Size Pressure rating Operating temperature Rangeability Detailed data sheet Features
AMT
1~6 in. JIS 10~30K, ANSI Class 150~300 5~+425C 30 : 1 No.SS2-AMT100-0100
For mixing of two fluid lines in oil refineries, petrochemical, chemical, steel and other industries Compact and lightweight
HDT
3~6 in. JIS 10~30K, ANSI Class 150~300 5~+425C 30 : 1 No.SS2-HDT100-0100
For diverting lines in oil refineries, petrochemical, chemical, steel and other industries Compact and lightweight
10
for high differential pressures
Labyrinth trim, Angle High Pressure, Cage, Angle Ceramic trim, Angle
HAL
~11 2 in. ANSI Class 900~2500 0~+425C 30 : 1 No.SS2-8113-2620
Small, high temperature/pressure For high-temperature/pressure service in applications where cavitation might occur Compact and lightweight
3 4
HAG
11 2 ~6 in. ANSI Class 2500 196~+566C 30 : 1 Details available on request
For high-pressure applications in fertilizer and other plants
HAF
1~4 in. JIS 10~40K, ANSI Class 150~600 0~425C 30 : 1 No.SS2-8113-2610
For applications in the chemical, petrochemical, pulp/paper and steel lndustries
Ultra high pressure, Angle
VAU
To be specified 2 3500kgf/cm (343MPa) 0~100C No.SS2-8110-2800
For ultrahigh-pressure control in polyethylene and other plants
Chemical manufactures like the one above rely on Yamatake's proven lineup of industry-specific valves.
11
Flowing/Butterfly
Pulp and paper plants have chosen Yamatake's valves for years.
for large volumes and low pressures
Light duty, Butterfly Medium duty, Butterfly
Model No. Size Pressure rating Operating temperature Rangeability Detailed data sheet Features
VBL
80mm~1000mm JIS 2~10K, ANSI Class 125~150 5~+150C 20 : 1 No.SS2-8110-3100
For low-pressure, large-volume service in oil refineries, chemical, petrochemical, steel, gas utilities and other industries
VBM
100mm~550mm JIS 10K, ANSI Class 150 5~+200C 20 : 1 No.SS2-8110-3100
For low-pressure, large-volume service in oil refineries, chemical, petrochemical, steel, gas utilities and other industries
12
ideal for soft slurries
Eccentric rotary Eccentric rotary(Anti-cavitation)
Model No. Size Pressure rating Operating temperature Rangeability Detailed data sheet Features
VFR
1~12 in. JIS 10~20K, ANSI Class 150~300(JIS 30~40K, ANSI Class 600) 60~+350C 100 : 1 No.SS2-VFR110-0100
For gummy/dirty liquids requiring low/ medium pressures, large capacities and high rangeability in oil refineries, petrochemical, chemical, pulp/paper, steel and construction industries Spec in parentheses for valve sizes 1~2 in.
VFR
1~12 in. JIS 10~20K, ANSI Class 150~300(JIS 30~40K, ANSI Class 600) 60~+350C 100 : 1 No.SS2-VFR110-0100
For cavitating liquid applications in oil refineries, petrochemical, chemical, pulp/paper, steel and construction industries
Heavy duty, Butterfly
VBH
100mm~550mm JIS 10K, ANSI Class 150 5~+200C 20 : 1 No.SS2-8110-3110
For low-pressure, large-volume service in oil refineries, chemical, petrochemical, steel, gas utilities and other industries
13
Niche
Teflon single seated Ceramic
Model No. Size Pressure rating Operating temperature Rangeability Detailed data sheet Features
HIT
~2 in. JIS 10K, ANSI Class 150 0~140C 30 : 1 (linear), 20 : 1(equal percentage) No.SS2-HIT110-0100
For corrosive acid or alkali lines in chemical, steel and other industries Compact, high accuracy control PTFE bellows seal model also available
3 4
HIC/HMC
1~3 in. JIS 10~20K, ANSI Class 150~300 0~200C 30 : 1 No.SS2-8193-0300
For hard slurries in desulfurization, water discharge and alumina refining, and pulp slurries
14
proven performance for any requirement
Weir diaphragm Teflon single seated Biobatch
VDD
~4 in. JIS 10K, ANSI 150 5~+150C 20 : 1 No.SS2-8110-0530
For corrosive fluids or slurries in chemical, fermentation, paper and steel processing Compact and lightweight
1 2
VNP
~1 1 2 in. JIS 10K, ANSI Class 150 0~200C 30 : 1 No.SS2-8190-0100
For corrosive acid or alkali lines in chemical, steel and other industries Compact, high accuracy control PTFE bellows seal model also available
3 4
VSB
20mm~100mm JIS 10K 0~200C No.SS2-8190-0500
For chemical, fermentation processes and other applications
Specialized applications are also covered by an extensive selection of customized valves.
Let-down Valve for Coal Liquefaction
Cage Valve for LNG(20 in.)
Superlow-temperature Valve for Liquid Hydrogen
Bottom Plug Valve
Minimum Flow Valve for Pumps
15
Actuators
Multispring diaphragm motor Multispring lever diaphragm motor
Model No. Action Stroke Manual operator Air supply Detailed data sheet Features
HA2~HA4
Direct and reverse action 25~75mm Side mounted handwheel, top mounted handwheel 140~390kPa{1.4~4.0kgf/cm2} No.SS2-8213-0500
Single action Compact, lightweight
HL2~HL4
Direct and reverse action 140~390kPa{1.4~4.0kgf/cm2} No.SS2-8213-0510
Single action Compact, lightweight
Spring diaphragm motor
Springless piston cylinder
Model No. Action Stroke Manual operator Air supply Detailed data sheet Features
VA5
Direct and reverse action 100mm Side mounted handwheel, top mounted handwheel 140~270kPa{1.4~2.8kgf/cm2} No.SS2-8210-0100
Single action
VP5~VP7
Direct and reverse action 50~100mm Side mounted handwheel 200~690kPa{2~7kgf/cm2} No.SS2-8210-0300
Double action Compact, high power
16
for a range of environments
Multispring diaphragm motor Spring piston cylinder High power spring cylinder
PSA1~PSA4
Direct and reverse action 14.3~38mm Side mounted handwheel, top mounted handwheel 140~390kPa {1.4~4.0kgf/cm2} No.SS2-PSA200-0100
Single action Compact, lightweight
PSA6R
Reverse action 20~100mm Side mounted handwheel 260~500kPa {2.6~5kgf/cm2} No.SS2-PSA100-0100
Single action Compact, high power
PSA7R
Reverse action 50~100mm Side mounted handwheel 400kPa {4kgf/cm2} No.SS2-PSA100-0100
Single action High power, low supply pressure
Spring piston cylinder
Springless piston cylinder
Springless piston cylinder
GOM83S~GOM124S
Direct action 75~100mm With manual handwheel 140kPa{1.4kgf/cm2} No.SS2-8210-0200
Single action Compact, long stroke
GOM64LM~154LM
Direct and reverse action 50, 100mm With or without handwheel 200kPa {2.0kgf/cm2} No.SS2-8210-0200
Double action Compact, long stroke
GOM44L~GOM1510L
Direct and reverse action 100~250mm With or without handwheel 200kPa {2.0kgf/cm2} No.SS2-8210-0200
Double action Compact, long stroke
17
Accessories
Smart positioner Smart positioner remote type Electro pneumatic positioner
Model No. Input signal Stroke range Air supply pressure Ambient temperature Detailed data sheet Features
AVP300/301
4~20mADC, split range setting available 10~100mm(Linear), ~90(Rotary) 140~700kPa {1.4~7.0kgf/cm2} 40~+80C No.SS2-AVP300-0100
Single action/Double action Compact, high performance, multifunctional Valve position transmitter function Easy zero/span adjustments, wide applicability
AVP200/201
4~20mADC, split range setting available 10~100mm(Linear), ~90(Rotary) 140~700kPa {1.4~7.0kgf/cm2} 40~+80C No.SS2-AVP200-0100
Single action/Double action Anti-Vibration capabilities Valve position transmitter function Easy zero/span adjustments, wide applicability
HEP15/25
4~20mADC, Half range 12~100mm 200~690kPa {2~7kgf/cm2} 30~+80C No.SS2-HEP150-0100/HEP250-0100
Single action/Double action High performance Multipurpose
Pneumatic positioner
Double action, pneumatic positioner
Double action, pneumatic positioner
Model No. Input signal Stroke range Air supply pressure Ambient temperature Detailed data sheet Features
VPP08
20~98, 20~60, 60~98kPa {0.2~1.0, 0.2~0.6, 0.6~1.0kgf/cm2} 14~100mm 350~690kPa {3.6~7.0kgf/cm2} 30~+80C No.SS2-8310-0600
Single action For use with high-pressure actuators
VPP02/03
20~98, 20~60, 60~98kPa{0.2~1.0, 0.2~0.6, 0.6~1.0kgf/cm2} 14~100mm 200~690kPa {2.0~7.0kgf/cm2} 30~+80C No.SS2-8310-0300
For use with high-pressure actuators
GOP
20~98, 20~60, 60~98kPa{0.2~1.0, 0.2~0.6, 0.6~1.0kgf/cm } 19~50mm 2 200kPa{2.0kgf/cm } 0~+70C No.SS2-8210-0200
For G-O-Motors
2
Pneumatic positioner
Pneumatic positioner
Pneumatic positioner
Model No. Input signal Stroke range Air supply pressure Ambient temperature Detailed data sheet Features
HTP
20~98, 20~60, 60~98kPa {0.2~1.0, 0.2~0.6, 0.6~1.0kgf/cm2} 6~100mm 140~390kPa{1.4~4.0kgf/cm2} 25~+60C No.SS2-8310-0200
Single action Multipurpose
VPE
20~98, 20~60, 60~98kPa {0.2~1.0, 0.2~0.6, 0.6~1.0kgf/cm2} 6~25mm 140~390kPa {1.4~4.0kgf/cm2} 20~+70C No.SS2-8310-0400
Single action Multipurpose for small actuators
VPR
20~98, 20~60, 60~98kPa {0.2~1.0, 0.2~0.6, 0.6~1.0kgf/cm2} 60 340~490kPa {3.5~5.0kgf/cm2} 20~+70C No.SS2-8310-0500
Single action For small actuators on FloWing valves
18
for improved valve performance
Air pressure regulator with filter Volume booster Pneumatic motion transmitter
KZ03-2/-3
Air supply
Primary:Max.970kPa{9.9kgf/cm2} Secondary:12~390kPa {0.12~4.0kgf/cm2}(KZ03-2) 12~690kPa {0.12~7.0kgf/cm2}(KZ03-3)
VF01
Air supply Output
140~690kPa{1.4~7.0kgf/cm } 140~270kPa{0.2~2.8kgf/cm2} 1:1
2
HTM
Air supply Output Stroke range
140kPa{1.4kgf/cm2} 20~98kPa{0.2~1.0kgf/cm2} 12~100mm
30~+80C Ambient temperature Detailed data sheet No.SS2-5190-0700 Supplies clean, dry air Features
under constant pressure
30~+80C Ambient temperature Detailed data sheet No.SS2-8310-0700 High-capacity, pneumatic relay Features
decreases time lags and increases operating speed of pneumatic actuators
42~+80C Ambient temperature Detailed data sheet No.SS2-8310-0250 Converts valve full-stroke Features
into pneumatic signal
Limit switch
Solenoid valve
VCX5000/VCL5000
Structure Electrical rating Ambient temperature Detailed data sheet Features
Waterproof, 2-point detection Explosion-proof, 2-point detection(d2G4) 5A-250VAC, 0.4A-125VDC, 0.2A-250VDC 10~+70C No.SS2-CVG900-0200 Confirms whether valve is fully open or fully closed Many other types are available
Skinner E1335 Series
Structure Electrical rating Ambient temperature Fluid temperature Detailed data sheet Features
Pressure-resistant, explosion-proof(d2G4) Dust-tight, special explosion-proof(SDP) 100VAC50Hz-60Hz 10~+60C(H mold coil) +85C No.SS2-CVG100-0300 For on/off switching or as emergency shut-off unit Many other types are available
Air lock relay
Pneumatic relay(with manual reset)
Pneumatic relay
Model No. supply pressure Air supply pressure Switching pressure range Ambient temperature Detailed data sheet Features
VF02
MAX.690kPa{7kgf/cm } 2 20~200kPa{0.2~2.0kgf/cm } 2 120~290kPa{1.2~3.0kgf/cm } 30~+80C No.SS2-8310-0800
In case of air pressure failures, relay maintains at the pre-failure level the air pressure to the actuator
2
VF03
490kPa{5kgf/cm }or less 2 2 20~98kPa{0.2~1.0kgf/cm }[MAX.250kPa{2.6kgf/cm }] 2 40~80kPa{0.4~0.8kgf/cm } 30~+80C No.SS2-8310-0800
Combines compact 3-way on/off valve and diaphragm motor with reset mechanism For specialized on/off switching with both automatic and manual operations
2
VF04
490kPa{5kgf/cm }or less 2 2 20~98kPa{0.2~1.0kgf/cm }[MAX.250kPa{2.6kgf/cm }] 2 40~80kPa{0.4~0.8kgf/cm } 30~+80C No.SS2-8310-0800
Combines 3-way on/off valve used to switch signal air lines based on balance between supply pressure on upper diaphragm and force of preset spring
2
19
Specifications are subject to change without notice.
Advanced Automation Company 1-12-2 Kawana, Fujisawa Kanagawa 251-8522 Japan URL:http://www.azbil.com
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CA2-8000 Mar. 2009 (Rev.14)-SZ