Girder/Beam Shuttering

2.03

Wood Beam Formwork VARIOFIX

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

VARIOFIX Panel with 21 mm Plywood Panel

502.5 Info: Ready-to-use preassembled panels consisting of steel walers SRZ 120, formwork beams GT 24 and three-layer or multi-layer film-coated veneer plywood panels. Beams GT 24 and steel walers SRZ are permanently screwed to2,780 1,775 gether. Each prefabricated panel is fitted with VF rails on the top and bottom. The panels are symmetrical, which means there are no left and no right panels. They can also be used lying down. Maximum concrete pressure: P = 50 kN/m2. 502.5 Note: 261 625 Replacement plywood panels for shuttering panels upon request. Cross reference: See chapter 4.03 for anchor material.

625

2,500 1,250

*Overall height (including steel waler). Description VARIOFIX Panel VF 2.50 x 2.78 w 2.500 h 2.780 t* Remark 0.381 kg 406.00 Equi. No. 92385 Art. No. Man. 072500

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

VARIOFIX Panel with 21 mm Plywood Panel

Info: 502.5 Ready-to-use preassembled panels consisting of steel walers VSRZ 120, formwork beams GT 24 and three-layer or multi-layer film-coated veneer plywood panels. Beams GT 24 and steel walers VSRZ are permanently screwed together. Each prefabricated panel is fitted with VF rails on 2,780 1,775 the top and bottom. The panels can be rotated, enabling a left and a right panel to be formed. Maximum concrete pressure: P = 50 kN/m2. Note: Replacement plywood panels for shuttering panels upon request. 502.5 Cross reference: See chapter 4.03 for anchor material. 261 625

1,250 625

*Overall height (including steel waler). Description VARIOFIX Panel VF 1.25 x 2.78 w 1.250 h 2.780 t* Remark 0.381 kg 204.00 Equi. No. 92384 Art. No. Man. 072550

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

VARIOFIX Panel with 21 mm Plywood Panel

Info: 625 Ready-to-use preassembled panels consisting of steel walers SRZ 120, formwork beams GT 24 and three-layer 625 or multi-layer film-coated veneer plywood panels. Beams GT 24 and steel walers SRZ are permanently screwed together. Each prefabricated panel is fitted with VF rails 625 2,500 1,250 261 625 on the top and bottom. The panels are symmetrical, which means there are no left and no right panels. They can also be used lying down. Maximum concrete pressure: P = 50 kN/m2. Note: Replacement plywood panels for shuttering panels upon request. Cross reference: See chapter 4.03 for anchor material. 1,250

*Overall height (including steel waler). Description VARIOFIX Panel VF 2.50 x 1.25 w 2.500 h 1.250 t* Remark 0.381 kg 238.00 Equi. No. 92391 Art. No. Man. 072520

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

VARIOFIX Panel with 21 mm Plywood Panel

Info: 625 Ready-to-use preassembled panels consisting of steel walers VSRZ 120, formwork beams GT 24 and three-layer or multi-layer film-coated veneer plywood panels. Beams GT 24 and steel walers VSRZ are permanently screwed to625 gether. Each prefabricated panel is fitted with VF rails on the top and bottom. The panels can be rotated, enabling a left and a right corner to be formed. Maximum concrete pressure: P = 50 kN/m2. 1,250 625 625 261 Note: Replacement plywood panels for shuttering panels upon request. Cross reference: See chapter 4.03 for anchor material.

1,250

*Overall height (including steel waler). Description VARIOFIX Panel VF 1.25 x 1.25 w 1.250 h 1.250 t* Remark 0.381 kg 157.00 Equi. No. 92389 Art. No. Man. 072580

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

VF Attachment Panels VFA with 21 mm Plywood Panel

Info: 625 Ready-to-use preassembled panels consisting of steel brackets with firmly screwed glued timber. Plywood panel 261 like with the standard panel. Note: Replacement plywood panels for attachment panels available upon request. Glued timber thickness = 105 mm. 625

2,500

1,250

261

Description VF Attachment Panel VFA 2.50 x 0.625 VF Attachment Panel VFA 1.25 x 0.625

w 2.500 1.250

h 0.625 0.625

t* Remark 0.261 0.261

kg 68.60 34.30

Equi. No. 92390 92388

Art. No. Man. 072540 072590

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

Fastening Bolt FF 20
175 Info: For rapid connection when stacking panels. 20 Note: A 15.0 star nut is required for each fastening bolt FF 20.

SW

30

Clamp length 85113

Triple Wing Nut, Galvanized

50 Info: Accessory for stacking.

Connector Pressure Plate KDP

120 Info: For fastening girders to the vario coupling (for instance for fitted plates and panel widening). Accessory: 126 1 Wedge K.

Description Fastening Bolt FF 20 Triple Wing Nut, Galvanized Connector Pressure Plate KDP VARIO Alignment Clamp VRS F-F Concr. VARIO Connector VKS 99 F-F Concrete

90

w 0.175 0.090 0.120

t Remark 0.020 0.050

kg 0.30 0.53 1.30

Equi. No. 92437 92415 92084 92479 92478

Art. No. Man. 587545 30190 24220 102945 102825

0.126

0.090 No ill. No ill.

2.06 8.68

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

VARIO Connectors VKZ

80 Info: For infinitely variable tension and pressure-resistant conl1 44 nection of steel walers. For extension lengths of more than 50 cm an additional anchoring is necessary, depending on the load exerted on the waler. Note: Wy = 17.1 cm3, ly = 68.3 cm4.

Corner Connectors EKZ

l2 Info: 80 Connector for infinitely variable tension and pressure-resistant connection - in particular for shaft shuttering. 44 l1

Hinge Connectors GKZ

l1

Info: Connector for tension and pressure proof connection - in

l2

particular for shaft shuttering.

*kg/m Description VARIO Connector VKZ 99 VARIO Connector VKZ 147 VARIO Connector VKZ 211 VARIO Connector, Special Lengths VKZ Corner Connector EKZ 76/76 Corner Connector EKZ 95/43 Corner Connector, Special Lengths EKZ Hinge Connector GKZ 60/60 Hinge Connector GKZ 76/76 Hinge Connector, Special Lengths GKZ l1 0.990 1.470 2.110 rum. 0.765 0.948 rum. 0.602 0.762 rum. 0.602 0.762 48 48 0.765 0.429 90 90 l2 a Remark kg 9.00 13.30 19.10 9.00* 13.40 12.10 9.00* 11.40 14.20 9.00* Equi. No. 92078 92080 92083 92081 92086 92088 92087 92090 92091 92092 Art. No. Man. 013010 013020 013030 013080 013130 013140 013180 013220 013210 013230

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

Wedge K
Info: For connecting the connector pressure plate KDP or the 208 wedge head unit to the SRZ.

Wedge KZ
Info: For panel connection with VARIO connectors or clamping 254 fixture.

20

Clamping Fixture SKZ

70
Info: For exterior corner tensioning of SRZ profiles U 100 to U 140 and connectors. 35max. 70

131

Description Wedge K Wedge KZ Clamping Fixture SKZ

l 0.208 0.254 0.131

h Remark 0.008 0.020 0.070

kg 0.32 0.81 2.30

Equi. No. 92111 92112 92073

Art. No. Man. 024250 024240 024210

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

Scaffolding Support GB 80
761 Info: Working console for a platform width of 0.75 m. It can be fastened at any joints of the girder GT 24. 1,050 Note: With captive socket pin. Maximum distance = 1.25 m. 600 Permitted load = 150 kg/m2. (Scaffolding group 2 in accordance with DIN 4420, part 1, December 1990 version.)

Corner Scaffolding Support EGB

Info: 1,650 1,050 Is used for supporting the plank flooring in the corner area. Note: With captive socket pins. EGB 24-80 R (right). 1,029 EGB 24-80 L (left).

Description Scaffolding Support GB 80 Corner Scaffolding Support EGB 24-80 R Corner Scaffolding Support EGB 24-80 L

600

w 0.761 0.732 0.732

h1 1.050 1.050 1.050

h2 Remark 0.600 0.600 0.600

kg 10.50 13.50 13.50

Equi. No. 90227 90480 90481

Art. No. Man. 027110 027060 027070

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

10

Aligning Support RSS

Info: Working aid for supporting and aligning shuttering panels and support shuttering up to a height of 12.00 m. Note: RSS I For shuttering height h up to 4.00 m. Extension length [m]: Permissible tension and pressure force [kN]: RSS II
l
ma

x.

For shuttering height h up to 5.00 m. Extension length [m]: Permissible tension and pressure force [kN]: RSS III For shuttering height h up to 8.00 m. Extension length [m]: Permissible tension and pressure force [kN]: RS 1.000 For shuttering height h up to 12.00 m. Extension length [m]: Permissible tension and pressure force [kN]: Cross reference: See chapter 2.03, page 12 for related head units and footplates.

Description Alignment support RSS I Alignment support RSS II Alignment support RSS III Alignment support RS 1.000 Support head adapter RS 1.000/RSS III Support head adapter RSS I/II

lm

i n.

lmin 2.050 2.910 4.600

lmax 2.940 3.800 6.000

t Remark 0.070 0.070 0.083 0.089 No ill. No ill. No ill.

kg 18.00 22.40 38.80 116.00 1.87 1.87

Equi. No. 92119 92120 92183 92381 92825 92826

Art. No. Man. 028010 028020 028030 028990

6.325 10.000

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

11

Outrigger AV
Info: Lower part of the alignment support for setting up the shuttering base. Note: Complete with bolts and spring cotter pin. Permitted load outrigger AV = 18 kN. Outrigger AV 190 For shuttering height h up to 8.00 m. Extension length [m]: Permissible tension and pressure force [kN]: Outrigger for RSS III For shuttering height h up to 8.00 m. Extension length [m]: Permissible tension and pressure force [kN]: Cross reference: See chapter 2.03, page 12 for related head units and footplates.
t
x.

Description Outrigger AV Outrigger AV 190 Outrigger for RSS III

mi

n.

ma

lmin 1.080 1.080 2.025

lmax 1.400 1.900 2.915

t Remark 0.030 0.070 0.070 No ill.

kg 5.10 11.90 16.90

Equi. No. 92127 92377 92187

Art. No. Man. 028110 028270 028120

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

12

Footplate for RSS

92 Note: Complete with bolts and spring cotter pin.

150

Footplate for RS 1.000

98 Note: Complete with bolts and spring cotter pin.

290

100

Girder Head Unit 24, Galvanized

145 Info: For fastening aligning support and outriggers to girder GT 24. Note: Complete with bolts and spring cotter pin. 136

Description Footplate for RSS Footplate for RS 1.000 Footplate for RS Girder Head Unit 24, Galvanized Girder Head Unit 24/A, Galvanized

170

95

w 0.150 0.290 0.170

h 0.100 0.095 0.145

t Remark 0.092 0.098 No ill. 0.136 No ill.

kg 1.80 4.30 1.86 4.30 4.60

Equi. No. 92409 92410 92469 92125 92489

Art. No. Man. 028090 028900 28100 028050 28070

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13

Wedge Head Unit

Info: 98 For fastening aligning support and outriggers to the steel waler SRZ profiles U 100, U 120 and U 140. Note: Complete with bolts with a diameter of 16 x 42 and spring cotter pin. Accessory:

256

Stacking Connection Plate 24-2

1 Wedge K.

Info: For stacking girders GT 24 and girder panels with GT 24 up to 8.00 m high. Note: 850 Complete with two triple wing nuts. Mzul. = 1.73 kN/m or Mzul. = 0 Qzul. = 0 or Qzul. = 5 kN

122

Description Wedge Head Unit Stacking Connection Plate 24-2 Beam Connector Anchoring Plate VF Supporting Bracket VF Bracket 24-60 VF Stacking Shoe

w 0.266 0.122

h 0.098 0.850

t Remark 0.028 No ill. No ill. No ill. No ill. No ill.

kg 2.10 7.20 1.80 2.10 2.23 9.90 6.00

Equi. No. 92124 92296 93169 90650 92284 92139 92138

Art. No. Man. 028060 024480 18310 13240

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

14

Crane Splice 24
Info: Crane splice complete with bolts and spring cotter pin. 648 Note: Load bearing capacity: 700 kg with maximum suspension gear spread angle of 30. Two pieces per unit. 117 30

230

160

82

Description Crane Splice 24

w 0.117

h 0.648

t Remark 0.030

kg 3.92

Equi. No. 92290

Art. No. Man. 070760

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

15

Steel Waler SRZ

U 100/U 120 Info: For building VARIOFIX panels and special panels.

1,200/2,450

VARIO Steel Waler VSRZ

U 100/U 120 Info: For forming corner panels.

1,200/2,450

Description Steel Waler SRZ 95 U100 Steel Waler SRZ 120 U100 Steel Waler SRZ 145 U100 Steel Waler SRZ 182,5 U100 Steel Waler SRZ 195 U100 Steel Waler SRZ 245 U100 Steel Waler SRZ 295 U100 Steel Waler SRZ 120 U120 Steel Waler SRZ 245 U120 Steel Waler SRZ 120 U140 Steel Waler SRZ 245 U140 Steel Waler SRZ U100 Steel Waler SRZ U120 Steel Waler SRZ U140 Steel Belt SBL-U120 VARIO Steel Waler VSRZ 24-120/12 U100 VARIO Steel Waler VSRZ 24-245 U100 VARIO Steel Waler VSRZ 24-120 U120 VARIO Steel Waler VSRZ 24-245 U120

l 0.950 1.200 1.450 1.825 1.950 2.450 2.950 1.200 2.450 1.200 2.450 rum. rum. rum. rum. 1.200 2.450 1.200 2.450

w 0.152 0.152 0.152 0.152 0.152 0.152 0.152 0.162 0.162 0.172 0.172 0.152 0.162 0.172 0.152 0.152 0.162 0.162

h Remark 0.100 0.100 0.100 0.100 0.100 0.100 0.100 0.120 0.120 0.140 0.140 0.100 0.120 0.140 No ill. 0.100 0.100 0.120 0.120

kg 23.10 25.30 34.00 40.00 42.70 52.10 61.90 31.50 65.50 40.00 81.00 22.00 28.00 33.00 28.00 32.40 59.10 32.40 59.10

Equi. No. 92493 92036 92480 92481 92482 92041 92167 92197 92198 92205 92196 92043 92053 92055 92258 92320 92322 92321 92367

Art. No. Man. 10600 10300 10610 10060 10070 10050 10120 010850 010860 010800 010810 010080 010150 010090 010440 010420 310910 310900

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

16

Hook Clamp HB 24-100/120, Galvanized

20 82 20 Info: For fastening GT 24 to SRZ U 100 and U 120. 152 (U 100) 162 (U 120)

102

Hook Clamp HB 24-140/160, Galvanized

20 82 20 Info: For SRZ U 140 and U 160. 172 (U 140) 182 (U 160)

102

Hook Clamp for SB, Galvanized

Info: For fastening support stand SB 1 and SB 2 to steel walers M 14 SRZ U 100, SRZ U 120 and SRZ U 140. Note: Width across flats SW 22.

Description Hook Clamp HB 24-100/120, Galvanized Hook Clamp HB 24-140/160, Galvanized Hook Clamp for SB, Galvanized

l var. var. var.

w 0.122 0.122 0.221

t Remark

kg 0.64 0.70 2.60

Equi. No. 90813 90814 90800

Art. No. Man. 024110 024190 027590

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

17

Fix Clamp U 100/120

113 35 Info: For fastening GT 24 in VARIO corner.

152 (U 100) 162 (U 120)

20

Girder Clamp HB, HB 2

Info: For fastening the edge beam GT 24 to steel walers SRZ U 10 100 and U 120 (HB) as well as SRZ U 140 and U 160 (HB 2).

Description Fix Clamp U 100/120 Girder Clamp HB Girder Clamp HB-2 Hook Clamp HB for VT Hook Clamp HB2 for VT Hook Clamp HB U100/120 Hook Clamp HB2 U140/160 Double Hook Clamp DHB GT24 U100/120 Double Hook Clamp DHB2 GT24 U140/160 Double Hook Clamp DHB U100/120 Double Hook Clamp DHB2 U140/160

48

20

80 w var. 0.151 0.151 var. var.

h 0.113 0.164 0.164

t Remark

kg 0.70 0.86 0.90

Equi. No. 90809 90801 90804 90802 90805 90813 90814 90806 90808 90815 90816

Art. No. Man. 024630 024600 024620 24630

No ill. No ill. No ill. No ill. No ill. No ill. No ill. No ill.

0.48 0.47 0.61 0.60 0.73 0.74 0.74 0.74

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

18

Safety Shaft Corners SSE

150 Info: For easy stripping of shaft shuttering in narrow spaces. 150 Note: It is recommendable to remove the shaft corners shortly after concreting.

h Description Safety Shaft Corners SSE Shaft corner 1334 Shaft corner 2000 Shaft corner 3334

l Run. m

w 0.150

Remark No ill. No ill. No ill.

kg 35.00 6.60 9.90 16.40

Equi. No. 92095 92271 92272 92273

Art. No. Man. 025250

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

19

VARIO-GT24 Standard Panels

1,250 21 625 625 Info: Ready-to-use preassembled panels consisting of steel walers SRZ 100, formwork beams GT 24 and film-coated multi-layer panels, 21 mm. The panels have a cover board and crane splices 24 on their tops. 78 297180 320 297 1,875 21 625 625 625 100 78 Maximum concrete pressure P = 60 kN/m2. Note: Replacement plywood panels for shuttering panels upon request. Cross reference: See pages 6 to 18 of this chapter for accessories. 100 625 78 319.5 360 360 360 319.5 2,500 21 100 w 2.500 2.500 2.500 2.500 2.500 1.875 1.875 1.875 1.875 1.875 1.250 1.250 1.250 1.250 1.250 240 78 297 350 350 350 350 350 297 78 Description VARIO-GT24 Panel 2.50 x 3.00 VARIO-GT24 Panel 2.50 x 3.60 VARIO-GT24 Panel 2.50 x 4.80 VARIO-GT24 Panel 2.50 x 5.40 VARIO-GT24 Panel 2.50 x 6.00 VARIO-GT24 Panel 1.87 x 3.00 VARIO-GT24 Panel 1.87 x 3.60 VARIO-GT24 Panel 1.87 x 4.80 VARIO-GT24 Panel 1.87 x 5.40 VARIO-GT24 Panel 1.87 x 6.00 VARIO-GT24 Panel 1.25 x 3.00 VARIO-GT24 Panel 1.25 x 3.60 VARIO-GT24 Panel 1.25 x 4.80 VARIO-GT24 Panel 1.25 x 5.40 VARIO-GT24 Panel 1.25 x 6.00 625 1,250 78

240

240

h 2.990 3.582 4.766 5.358 5.950 2.990 3.582 4.766 5.358 5.950 2.990 3.582 4.766 5.358 5.950

t Remark 0.361 0.361 0.361 0.361 0.361 0.361 0.361 0.361 0.361 0.361 0.361 0.361 0.361 0.361 0.361

kg 351.00 453.00 599.00 702.00 746.00 267.00 344.00 455.00 533.00 566.00 196.00 251.00 331.00 387.00 412.00

Equi. No. 92620 92621 92622 92624 92623 92625 92626 92627 92629 92628 92630 92631 92632 92634 92633

Art. No. Man. 101242 101243 101245 101246 101247 101249 101250 101252 101253 101254 101256 101257 101259 101260 101261

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

20

VARIO-GT24 Standard Interior Corner 0.75 x 0.75

750 Info: Preassembled panels with skids, cover board and 2 crane splices 24. Cross reference: See pages 6 to 18 of this chapter for accessories.

Description VARIO-GT24 Interior Corner 0.75/0.75/3.00 VARIO-GT24 Interior Corner 0.75/0.75/3.60 VARIO-GT24 Interior Corner 0.75/0.75/4.80 VARIO-GT24 Interior Corner 0.75/0.75/6.00

750

w 0.750 0.750 0.750 0.750

h 2.990 3.582 4.766 5.950

t Remark 0.750 0.750 0.750 0.750

kg 238.00 306.00 404.00 502.00

Equi. No. 92635 92636 92637 92638

Art. No. Man. 101470 101469 101467 101465

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

21

VARIO-GT24 Standard Panels

h = 480 Info: Panel heights of standard panels and standard interior h = 360 h = 300 1,184 1,184 corners (apart from 540).

1,776

2,990

3,582

h = 600 h = 540 1.184 1,184 1,184

1.184 1,184

1,184

1.184 1,184

5.358 5,358

459 1.184 1,184

459 1,184

1,184

5,950

459 1,184

459 1,184

459

1,184

4,766

VARIOFIX Wood Beam Formwork

Status: January 2010

2.03

22

Interior Corner Walers IRZ 0.75 x 0.75

715 Info: For assembling an equilateral interior corner 75 x 75 cm. Profile U 100. A wedge KZ is required for bracing. 727

Exterior Corner Joint AKZ 0.85 x 0.85

845 120 Info: For infinitely variable tension and pressure-resistant connection of steel walers on exterior corner.

845

Locking clamp 24100/140, Galvanized

Info: For fastening GT 24 to steel waler SRZ profiles U 100 up to U 140, if the SRZs are not in the girder joint or running at right angles to GT 24. Safety information: Beams GT 24, which are fastened with the locking clamp, must be additionally fixed with an appropriate number of shuttering panel screws when the crane splice 24 or the crane hoisting gear 24 is used!

Cross reference: See pages 6 to 18 of this chapter for accessories.

Description Interior Corner Walers IRZ 0.75 x 0.75 External Corner Connector AKZ 0.85 x 0.85 Locking clamp 24100/140, Galvanized

w 0.715 0.845 0.090

h 0.152 0.044 0.098

t Remark 0.727 0.845 No ill.

kg 43.50 24.80 0.92

Equi. No. 92486 92487 90817

Art. No. Man. 010200 103850 024640