RADIUS

SERVICE

THE RANGE OF PRODUCTS

The main type of equipment offered to customers is hydraulic downhole motors used for drilling deviated and horizontal wells as well as multilateral wells. All the products are certified in accordance with local and international requirements. Certificates of accordance such as ISO 9001 and API Specs are available. The design of downhole motors is protected by patents of Russian Federation. Various motor modifications are manufactured ranging from 43240 mm, both bent (with an adjustable and rigid bent) and straight. Bent sub range varies from 000 to 300. Positive Displacement Motors (PDM) of 120, 127, 172, 195 and 240 mm are widely used for horizontal drilling. Motors of 95 mm are used for side tracking and drilling. Motors of 60, 75, 85, 95, 106 mm are used for well intervention activities. Motors with adjustable bent are in great demand and they have wide application: besides drilling oil and gas wells, they are efficiently applied for building passages under railways and highways, rivers and other objects during oil pipeline construction. In 2009 special R-Wall sections (stator covered with even resin layer) have been applied to manufacturing of the motors. There are special versions of the motors for high-temperature wells. OTHER PRODUCTS OFFERED TO CUSTOMERS INCLUDE: By-pass valves for PDM of next sizes 54, 75, 85, 95, 106, 120, 127, 172 and 240 mm. Check valves for drill stems of 75, 95, 106, 127, 172, 195, 240 mm. Float valves 75, 95, 106, 120, 127, 165, 178, 203 mm. Turbodrills: TOR-240RS Turbodrill with adjustable bent (000 - 200) TO3-249RS Turbodrill with adjustable bent (000 - 200) Streamlined core sampler of 127/80 and 172/100 mm. Completion equipment for running non-cemented liners from the production strings of 146 and 168 mm diameter. Hydraulic mechanical jars of 97, 121, 172, 203 mm by using a license of the Canadian company Wenzel Downhole Tools Ltd. Shock tools in cooperation with Wenzel Downhole Tools Ltd. 3, 4, 6, 6, 6, 8, 9, 10, 10 (89mm, 121mm, 159mm, 165mm, 171mm, 203mm, 229mm, 241mm, 254mm, 286mm) Centering elements for downhole motors and core samplers. Box-frame calibrators and string centralizers. Safe subs: 97, 120, 165, 172, 195, 203 mm Drill-string subs made with accordance to API Spec 7. Nonmagnetic high-strength alloys are available. Spare parts manufactured by RADIUS-SERVIS for foreign drilling tools repair In addition, we offer various services such as maintenance and repair of jars and downhole motors as well as inspection of all drilling equipment. To provide such services we run service centers with necessary equipment such as: Hydraulic break-out machines for down-hole motors and jars assembling and repairs Motor testers Jar testers Pipe-threading machine Non-destructive test (NDT) inspection benches Service vices for motor drive section overhaul and reassembling

RADIUS

SERVICE

DESIGN AND OPERATIONAL FEATURES OF MOTORS

Optimal length, high rigidity and motor controllability during drilling. Use of effective adhesive mixtures for joints prone to breaking apart during operation. Building-up the motors with adjustable bent. Three radial supported sealed bearing assemblies are capable of withstanding extreme radial and axial loads Equipping motors with Russian and foreign power sections with various energy characteristics. Building-up the motors with by-pass valves manufactured by RADIUS-SERVICE for filling and deflation of the drill stem during trips. It also permits pipe drainage when tripping out or making a connection. The full scope of rotor/stator relationships is offered to produce the proper torque and speed for your specific drilling requirements Hard-alloy bottom radial bearing, located in the maximum proximity to the bit. The power section rotor and the bearing section shaft joined via transmission shaft with oil-filled joints. The adjustable sleeve and bent sub are reinforced with hard alloys inserts at the point of contact with the wellbore wall.

RADIUS

SERVICE

INDEX OF DOWNHOLE MOTORS AND POWER SECTIONS

D - DPC, where D - straight hole motor DOT - straight hole motor with fixed angle bent sub capability UD - multipurpose motor, can be operated both in straight and bent positions DRU - downhole motor with adjustable bent housing - modification number D motor dimension type RS - manufacturer Radius Service

Example: DRU2-172, where DRU downhole motor with adjustable bent housing 2 modification 2 172 motor dimension RS manufacturer Radius Service

Power sections: RSD.*.**, where RS - power section manufactured by manufacturer Radius Service D power section diameter * - number of rotor stages ** - length of power section, dm

Example: RS172N934, where RS power section manufactured by Radius Service 172 power section diameter 9 number of rotor stages (rotor/stator 9/10) 34 - length of power section, dm (3400mm)

Table 1 Down-hole motors performance capability

Stator active part length, mm Max permissible differential pressure, bar Lobes (rotor/stator) Zp/Z Drilling fluid flow rate, l/s Idling rotary speed, RPM Power section type
*Max permissible differential pressure performance

Motor part number

Motor size

Stages

Rotary speed, rpm

43 (1

11/16

D-43RS D-54RS

RS043N518 RS054N518

1 500 1 600

5/6 5/6

3,3 2,2

0,82,5 13

160520 75220 115350

31 20 41 44 40 64 40 64 28 46 96 62 67 72 46 96 62 67 72 46 96 62 67 72 28 17 58 105 77 72 72 28 17 58 105 77 72 72 41 58 72 41 58 72 21 58 72 21 58 72

80420 40180 50280 85340 110...300 110...310 110...300 110...310 180320 80...270 85190 80270 70230 60170 80...270 85190 80270 70230 60170 80...270 85190 80270 70230 60170 60...160 55120 90...290 85190 90290 70230 60160 60...160 55120 90...290 85190 90290 70230 60160 80260 80250 70230 80260 80250 70230 100...220 80250 70230 100...220 80250 70230

11 18 26 26 41 65 41 65 29 98 307 135 170 215 98 307 135 170 215 98 307 135 170 215 106 83 142 434 192 218 265 106 83 142 434 192 218 265 162 252 311 162 252 311 93 252 311 93 252 311

54 (2

1/8

RS054N522 60 (2
3/8

2 000 2 000 2 000 4/5 3 000 2 000 4/5 3 000 870 3 000 3 200 9/10 5/6 6/7 5/6 4 000 6/7 7/8 3 000 3 200 5/6 6/7 5/6 4 000 6/7 7/8 3 000 3 200 5/6 6/7 5/6 4 000 6/7 7/8 7/8 2 000 9/10 3 000 3 200 5/6 6/7 5/6 4 000 6/7 7/8 7/8 2 000 9/10 3 000 3 200 5/6 6/7 5/6 4 000 6/7 7/8 3 000 4 000 6/7 6/7 7/8 3 000 4 000 6/7 6/7 7/8 2 000 4 000 2 000 4 000 9/10 6/7 7/8 9/10 6/7 7/8 5/6

4,4 4,8 4,4 35 7,1 4,4 35 7,1 2,4 5,0 4,2 6,7 7,1 5,6 5,0 4,2 6,7 7,1 5,6 5,0 4,2 6,7 7,1 5,6 2,5 2,0 6,3 4,6 8,3 7,6 5,6 612 2,5 2,0 6,3 4,6 8,3 7,6 5,6 4,3 6,1 5,6 1020 4,3 6,1 5,6 3,1 6,1 5,6 1020 3,1 6,1 5,6 510 57 14

-60

RS060N522 RS075N422

175410 220360 230...380 220360 230...380 260360 160320 110220 160320 140280 100200 160...320 110220 160320 140280 100200 160...320 110220 160320 140280 100200 90...180 65130 180350 110220 180360 140280 100...190 90...180 65130 180350 110220 180360 140280 100...190 160320 150310 130265 160320 150310 130265 115230 150310 130265 115230 150310 130265

73 ( 2

7/8

RDU-73RS RS075N432 RS075N422

75 ( 3 )
3/8

D-75RS RS075N432 D-85RS DOT-85RS

85 ( 3

RS085N911 RS095N533 RS095N640W

UD-95RS

RS095N543 RS095N643 RS095N743 RS095N533 RS095N640W

95 ( 3

3/4

DRU-95RS

RS095N543 RS095N643 RS095N743 RS095N533 RS095N640W

DRU1-98RS

RS095N543 RS095N643 RS095N743 RS106N723 RS106N923 RS106N533

DOT3-106RS

RS106N640W RS106N543 RS106N643

106 ( 4

1/4

RS106N743 ) RS106N723 RS106N923 RS106N533 DRU3-106RS RS106N640W RS106N543 RS106N643 RS106N743 RS120N633 RS120N643

120 (4

3/4

RS120N743 ) DRU1-120RS RS120N633 RS120N643 RS120N743 RS127N923 DOT2-127RS RS127N643 RS127N743

127 (5) RS127N923 DRU4-127RS RS127N643 RS127N743

* Differential pressure is a difference between pressure drop applied on the motor under load and pulling from bottom-hole DRU1-98RS - motor with improved reliability

Torque, kgm

motor sizes 1 11/16''5''

Drive section max diameter, mm Thread connection to drill pipes Housing centralizer availability Applicable bit diameters, mm Max stator diameter, mm Thread connection to bit Max permissible load Bottom arm length, mm Bent sub range, C

at casing in roundtrip operations, kg

during emergency operations, kg

on bit, kg

900 2 000

6 600 8 000

15000 18 000

47,669,9 60,376,0

n/a n/a

-35 -45 -45 -50 -66

-35 -45 -45 602,541:16 -65 -66 -65 -66 -66

43 55

43 55

660 915

03

2 760 2 880 3 250

3 000

11 000

26 600

73,076,0

n/a

63

61

02,5

3 650 3 670 4 670

5 000

16 000

35 800

83,098,4

n/a

73,5

76

5 000

16 000

35 800

83,098,4

n/a

-66

76

76

3 840 4 820

4 000

22 000

50 000

98,4120,6

n/a

-66

88

88

1 185

2 750 5 215 5 915

-76

-73 -76

6 215 6 215 6 215

6 500

114,3124,0

n/a

96

96 5 415 6 115 1 200 02,5 6 415 6 415 6 415 5 655

28 000

64 000

-66 -76

-73 -76 -86

10 000

120,6149,2

yes

-66 -76 -88

-66 -73 -76

6 355 98 106 1 340 02,5 6 655 6 655 6 655 4 400 4 400 5 400

n/a

1 185

03

6 100 6 400

10 000

43 000

97 000

120,6149,2

-66 -76 -88

-66 -73 -86 -88

6 400 110 106 6 400 4 930 4 930 5 930

yes

1 360

02,5

6 630 6 930 6 930 6 930 5 420

151,0177,8 12 000 44 000 100 000 149,2177,8

yes -88 n/a -101 -102 121

137 1 330 121 02,5

6 420 6 420 5 420 6 420 6 420 4 135 1 130 03 6 135 6 135

14 000

53 000

120 000

149,2177,8

n/a

-88

-101 -102

127

127 5 030 1 370 02,5 7 030 7 030

Motor length, mm

Downhole motors: 43, 54, 60 - well intervention activities, 73, 75, 85, 95, 106 - well intervention activities, side tracking and drilling 172, 195, 210, 240 - drilling of vertical, horizontal and deviated wells . Motor length and weight may vary

Table 2 Down-hole motors performance capability

Drilling fluid flow rate, l/s Stator active part length, mm Idling rotary speed, RPM Max permissible differential pressure, bar Lobes (rotor/stator) Zp/Z Power section type Motor part number *Max permissible differential pressure performance Stages Rotary speed, rpm Torque, kgm

RS172N923 RS172N629 RS172N929 RS172M634 RS172N934

9/10 6/7 9/10 6/7 9/10 6/7 4/5 7/8 3/4 4/5 5/6 7/8 9/10 6/7 9/10 6/7 9/10 6/7 4/5 7/8 3/4 4/5 5/6 7/8 9/10 6/7 9/10 6/7 9/10 6/7 4/5 7/8 3/4 4/5 5/6 7/8 9/10 6/7 9/10 6/7 9/10 6/7 4/5 7/8 3/4 4/5 5/6 7/8 9/10 6/7 9/10 6/7 9/10 6/7 7/8 4/5 9/10 6/7 9/10 6/7 9/10 6/7 7/8 4/5 7/8 4/5 7/8 3/4 2/3 7/8 3/4 2/3 7/8 3/4 2/3

1 800 2 400 2 400 3 000 2 900 3 000 4 000 4 000 5 000 5 000 5 000 5 000 1 800 2 400 2 400 3 000 2 900 3 000 4 000 4 000 5 000 5 000 5 000 5 000 1 800 2 400 2 400 3 000 2 900 3 000 4 000 4 000 5 000 5 000 5 000 5 000 1 800 2 400 2 400 3 000 2 900 3 000 4 000 4 000 5 000 5 000 5 000 5 000 1 800 2 400 2 400 3 000 2 900 3 000 4 000 5 000 1 800 2 400 2 400 3 000 2 900 3 000 4 000 5 000 4 000 5 000 3 000 5 000 6 000 3 000 5 000 6 000 3 000 5 000 6 000

2,2 4,6 2,9 4,8 3,5 4,3 6,1 4,7 13,2 7,1 6,4 5,7 2,2 4,6 2,9 4,8 3,5 4,3 6,1 4,7 13,2 7,1 6,4 5,7 2,2 4,6 2,9 4,8 3,5 4,3 6,1 4,7 13,2 7,1 6,4 5,7 2,2 4,6 2,9 4,8 3,5 4,3 6,1 4,7 13,2 7,1 6,4 5,7 2,2 4,6 2,9 4,8 3,5 4,3 5,6 7,1 2,2 4,6 2,9 4,8 3,5 4,3 5,6 7,1 5,6 3057 7,1 3,4 5,8 8,3 3,4 5,8 8,3 3,4 5,8 8,3 3075 1938 1938

80160 165330 80160 135270 80..160 130250 150300 90180 370745 140280 110225 85170 80160 165330 80160 135270 80..160 130250 150300 90180 370745 140280 110225 85170 80160 165330 80160 135270 80..160 130250 150300 90180 370745 140280 110225 85170 80160 165330 80160 135270 80..160 130250 150300 90180 370745 140280 110225 85170 80160 165330 80160 135270 80160 130250 80160 140280 80160 165330 80160 135270 80160 130250 80160 140280 130250 190360 85210 105270 190470 85210 105270 190470 85210 105270 190470

32 51 45 53 53 115 64 72 117 76 70 87 32 51 45 53 53 115 64 72 117 76 70 87 32 51 45 53 53 115 64 72 117 76 70 87 32 51 45 53 53 115 64 72 117 76 70 87 32 51 45 53 53 115 90 76 32 51 45 53 53 115 90 76 90 76 55 51 72 55 51 72 55 51 72

40130 45250 40130 40200 40130 85200 40230 40140 150580 40210 30170 40140 40130 45250 40130 40200 40130 85200 40230 40140 150580 40210 30170 40140 40130 45250 40130 40200 40130 85200 40230 40140 150580 40210 30170 40140 40130 45250 40130 40200 40130 85200 40230 40140 150580 40210 30170 40140 40130 45250 40130 40200 40.130 85200 35130 40210 40130 45250 40130 40200 40.130 85200 35130 40210 50190 50280 30170 40210 75370 30170 40210 75370 30170 40210 75370

456 445 640 553 777 1486 658 1 050 504 840 905 1 338 456 445 640 553 777 1486 658 1 050 504 840 905 1 338 456 445 640 553 777 1486 658 1 050 504 840 905 1 338 456 445 640 553 777 1486 658 1 050 504 840 905 1 338 456 445 640 553 777 1486 1 528 840 456 445 640 553 777 1486 1 528 840 1 530 983 1 483 1 270 1 034 1 483 1 270 1 034 1 483 1 270 1 034

3263 57114 4283 59118 53105 156311 77154 76152 151303 91182 79159 93186 3263 57114 4283 59118 53105 156311 77154 76152 151303 91182 79159 93186 3263 57114 4283 59118 53105 156311 77154 76152 151303 91182 79159 93186 3263 57114 4283 59118 53105 156311 77154 76152 151303 91182 79159 93186 3263 57114 4283 59118 53105 156311 100201 91...182 3263 57114 4283 59118 53105 156311 100201 91...182 159302 147279 102254 109273 157392 102254 109273 157392 102254 109273 157392

D -172RS

RS172N635W RS172N444 RS172N744 RS172N354 RS172N454 RS172N554 RS172N754 RS172N923 RS172N629 RS172N929 RS172M634

DRU2-172RS

RS172N934 RS172N635W RS172N444 RS172N744 RS172N354 RS172N454 RS172N554

172 (6

3/4

RS172N754 ) RS172N923 RS172N629 RS172N929 RS172M634

DRU3-172RS

RS172N934 RS172N635W RS172N444 RS172N744 RS172N354 RS172N454 RS172N554 RS172N754 RS172N923 RS172N629 RS172N929 RS172M634 RS172N934

DRU5-172RS

RS172N635W RS172N444 RS172N744 RS172N354 RS172N454 RS172N554 RS172N754 RS195N923 RS195N629

D-195RS

RS195N929 RS195634 RS195N934 RS195N635W RSM195N744

195 ( 7

5/8

RSM195N454 RS195N923 RS195N629

DRU1-195RS

RS195N929 RS195634 RS195N934 RS195N635W RSM195N744 RSM195N454

210 (8

1/4

DRU1-210RS

RS210N744 RS210N454 RS240N734

DOT-240RS RS240N355
RS240N265 RS240N734 240 (9
1/2

RS240N355

DRU1-240RS

RS240N265 RS240N734 RS240N355 RS240N265

** motor must be inspected if parameter is exceeded *** motor may colapse if parameter is exceeded

DRU3-172RS - centrator is available to be installed

Power, kW

motor sizes 6 3/4''9 1/2''

Thread connection to drill pipes Applicable bit diameters, mm Max stator diameter, mm Thread connection to bit Housing centralizer availability Bent sub range, C Drive section max diameter, mm Motor length, , mm ***during emergency operations, kg **at casing in round-trip operations, kg Motor weight, kg
885 957 976 973 1 050 1 074 1 134 1 183 1 150 1 222 1 310 1 312 828 895 916 931 997 1 051 1 078 1 126 1 094 1 166 1 253 1 255 813 880 901 916 982 980 1 047 1 097 1 063 1 135 1 224 1 226 771 838 859 874 940 938 1 005 1 055 1 021 1 093 1 182 1 184 1 043 1 138 1 157 1 229 1 252 1 205 1 359 1 419 1 151 1 246 1 265 1 337 1 360 1 313 1 480 1 533 1 505 1 670 1 828 2 298 2 432 1 770 2 245 2 379 1 715 2 190 2 324

Max permissible load

Bottom arm length, mm

on bit, kg

6 400 7 000 180 7 000 7 500 7 500 176 7 600 8 500 8 500 9 500 178 9 500 9 500 9 500 5 550 2 100 (1 800 ) 6 150 6 150 6 650 6 650 6 750 7 710 7 710 8 710 8 710 8 710 8 710 5 550 2 100 (1 800 ) 6 150 6 150 6 650 6 650 02 6 750 7 740 7 740 8 740 8 740 8 740 8 740 6 000 (2 250 ) 6 600 6 600 7 100 7 100 7 200 8 190 8 190 9 190 9 190 9 190 9 190 5 820 6 420 6 420 6 920 -147 6 920 7 020 7 920 30 000 105 000 240 000 215,9269,9 -117 195 195 8 920 6 380 6 980 2 140 (1 880) 6 980 02 7 480 7 480 7 580 8 480 9 480 40 000 130 000 300000 250,8374,6 -152 -152 210 235 2 130 03 7 585 8 585 7 575 285,8660,4 240 2 975 (2 675) 02 9 675 10 675 7 040 40 000 160 000 375 000 311,5660,4 -152 -152 -171 245 280 2 540 ( 2 240) 03 9 140 10 140 7 040 285,8660,4 240 2 540 ( 2 240) 03 9 140 10 140

180

176

178

25 000

71 000

160 000

212,7250,8

-117

-133 -147

195

180

176

178

180

176

178

-147 -152

Motor length and weight may vary

RADIUS

SERVICE

RADIUS-SERVICE COMPANY HAS A LEADING POSITION IN JARS RENT AND AFTER-SALE SERVICES IN RUSSIA.
Since 2004 Radius-Servis has been manufacturing, selling and renting drilling and fishing jars produced jointly with Canadian company Wenzel Downhole Tolls Ltd. Jars fleet tool sizes range

JARS PURPOSE:

Jars are intended to release of the tools stuck in the hole, by jarring upon the sticking area. Drilling jar is included into the drilling stem assembly bottom; this ensures jarring action starting immediately after sticking occurs. Fishing jar is used for stuck releasing exclusively, and is mounted into fishing assembly. Maximum jar operation bottom temperature is 135C, but after changing of conventional sealing elements (rings, collars) for thermalresistant ones, jar can be operated in the holes with bottom temperature up to 230C.

79 mm (3 1/8") 95 mm (3 3/4")

121 mm (4 3/4") 172 mm (6 3/4")

108 mm (4 1/4") 203 mm (8")

Cumulative operating time of Radius-Service jars fleet exceeds circulation 200 000 hours, more than 600 repairs were made. Highly skilled staff and essential equipment are the factors ensured Radius-Service to repair jars of various designs and manufactorers.

Jars can be applied to: Directional drilling; Horisontal drilling; Failures elimination; Well repairs (workover and maintenance operations). According to knocking mechanism operating principle, jars are ranged as follows: Hydraulic mechanical jars (HM) Hydraulic jars (H) Hydraulic jars allow extending jar inner opening to maximum limits. According to knocking mechanism direction, jars are ranged as follows: Single-action (up only): indicated by figure 1 or without indication; Double-action (up and down): indicated by figure 2.

The jars offered by Radius-Service have a reliable design, which ensures long operating life and critical stuck equipment releasing. There are examples of continuous jarring during two whole days, which means more than 600 strikes, after which stuck equipment is released.

The jars are successfully operated by following Russian and foreign drilling and service companies: Schlumberger, Baker Hughes, Halliburton, PetroAliance, Eursia, Orenburgneft, Technoburservis, SSK, Nedra, Katobneft, Tyumenpromgeofizika, etc.

RADIUS

SERVICE

Hydraulic mechanical drilling jar The jar is intended for striking up and down. The jar of this design combines features of both hydraulic and mechanical drilling jars types. Its mechanical section includes mechanical latch equipped with Bellville springs pack which prevents accidental jar action during drilling and round-trip activities. Upon customer's request various latch pull-out forces available within the force range specified in technical characteristics can be installed. The hydraulic section includes a valve, equipped with dispenser. Up-strike force is regulated by tool pulling force variation during hydraulic dwell (delay). Splined jar connection ensures reliable torque transfer during string rotation drilling. Hydraulic drilling jar A distinctive feature of these jars is an absence of mechanical latch equipped with Bellville springs pack, which allows extending jar inner opening and ensures geophysical equipment passability. There are two valves equipped with dispensers in the hydraulic section of the jar. This feature allows jarring upon the sticking area at both directions with a different force. Due to this feature these jars can be used in extremely deviated wells with high friction factor, where jar recharge axial force can be hardly obtained. Splined jar connection ensures reliable torque transfer during string rotation drilling. Hydraulic fishing jar The jar is intended to striking upward. The jar consists of hydraulic and splined sections isolated from each other by a pack of wearresistant sealings. The hydraulic section includes a valve equipped with a dispenser. This section ensures strike force regulation by tool pulling force variation during hydraulic dwell (delay). Splined jar connection ensures reliable torque transfer during string rotation drilling.

RADIUS

SERVICE

DOUBLE-ACTION HYDRAULIC MECHANICAL DRILLING JARS RDT-2HM

The jar is intended for striking up and down. Distinctive features: Mechanical latch prevents accidental jar action during drilling and round-trips; Up-strike force is regulated by tool pulling force variation during hydraulic dwell (delay).

Hydraulic mechanical drilling jars RDT-2HM specification

Jar length, mm Up/Down stroke length, mm Latch release force for strike-up*, kgforce Max tensile load at hydraulic dwell(delay), kgforce Max tensile load, kg-force Max torque, kgforcem Connection thread**

Size

Max OD, mm

Min ID, mm

89 mm (3 1/2 ") 95 mm (3 3/4 ") 121 mm (4 3/4") 165 mm (61/2") 171 mm (63/4") 203 mm (8")

92 97 124 168 175 207

5 200 5 600 6 200 6 500 6 500 7 000

32 30 55 57 70 70

203 / 172 203 / 172 230 / 152 152 / 152 230 / 152 230 / 152

11 40016 000 11 40016 000 16 30025 000 36 70059 000 38 80059 000 40 80072 600

22 600 29 500 34 600 72 500 86 100 108 800

51 700 52 200 95 800 218 500 234 200 258 500

600 600 1 400 3 900 3 900 6 200

2 3/8 IF 2 3/8 IF 3 1/2 IF 4 1/2 IF 4 1/2 IF 6 3/8 REG

* latch release force for strike-down is about 45% of latch release force for strike-up ** connection threads are changed upon customer's request

10

RADIUS

SERVICE

HYDRAULIC MECHANICAL DRILLING JARS RJ-1HM AND RJ-2HM

RJ-1HM single-acting jar, intended for striking upward. RJ-2HM double-acting jar, intended for striking up and down Distinctive features: Mechanical latch prevents accidental jar action during drilling and round-trips; Up-strike force is regulated by tool pulling force variation during hydraulic dwell(delay).

Hydraulic mechanical drilling jars RJ-1HM and RJ-2HM specification

Jar length, mm Up/Down stroke length, mm Latch release force for strike-up*, kgforce Max tensile load at hydraulic dwell(delay), kgforce

Size

Max OD, mm

Min ID, mm

Max tensile load, kg-force

Max torque, kgforcem

Connection thread**

108 mm (41/4 ") 172 mm (63/4")

RJ-1HM RJ-2HM

5 000 5 600

50 70

150 / -229 / 152

13 50020 400 38 80059 000*

31 700 86 100

48 500 234 200

1 000 3 900

2 7/8 IF 41/2 IF

* latch release force for strike-down is about 45% of latch release force for strike-up ** connection threads are changed upon customer's request

11

RADIUS

SERVICE

DOUBLE-ACTION HYDRAULIC DRILLING JARS RDT-2H

The jar is intended for striking up and down. No mechanical latch is provided in this jar design. Distinctive features: Up-strike force is regulated by tool pulling force variation during hydraulic dwell(delay), down strike force is regulated by tool release during hydraulic dwell (delay); Extended jar inner opening ensures safe geophysical equipment passability

Hydraulic mechanical drilling jars RDT-2H specification

Max tensile (compressive) load at hydraulic dwell (delay), kg-force

Size

Max OD, mm

Jar length, mm

Min ID, mm

Stroke length, mm

Hydraulic power application area, 2 cm

Max tensile load, kgforce

Max torque, kgforcem

Connection thread*

86 mm (3 3/8 ") 108 mm (4 1/4 ") 121 mm (4 3/4") 171 mm (6 3/4") 203 mm (8")

86 110 124 176 207

5 400 5 900 5 800 5 900 6 400

38 50 57 70 70

533 635 635 635 635

38 57 76 153 198

22 600 31 700 38 500 86 100 108 800

63 900 81 900 100 900 325 300 352 100

600 1 000 1 400 3 900 6 200

2 3/8 IF 2 7/8 IF 3 1/2 IF 4 1/2 IF 6 5/8 REG

* connection threads are changed upon customer's request

12

RADIUS

SERVICE

DOUBLE-ACTION HYDRAULIC DRILLING JARS RJ-2H

The jar is intended for striking up and down. No mechanical latch is provided in this jar design. Distinctive features: Up-strike force is regulated by tool pulling force variation during hydraulic dwell(delay), downstrike force is regulated by tool release during hydraulic dwell (delay); Extended jar inner opening ensures safe geophysical equipment passability.

Hydraulic mechanical drilling jars RJ-2H specification

Max tensile (compressive) load at hydraulic dwell (delay), kg-force

Size

Max OD, mm

Jar length, mm

Min ID , mm

Stroke length, mm

Hydraulic power application area, cm2

Max tensile load, kg-force

Max torque , kgforcem

Connection thread*

108 mm (41/4 ")

110

7 200

50

635

56

31 700

48 500

1 000

2 7/8 IF

* connection threads are changed upon customer's request

13

RADIUS

SERVICE

SINGLE-ACTION FISHING JARS RDT-FH

The jar is mounted into fishing assembly and is used in wells for tool stuck releasing, for striking upward. Distinctive features: Strike force is regulated by tool pulling force variation during hydraulic dwell (delay); Extended jar inner opening ensures safe geophysical equipment passability; Fishing jobs with tool rotation do not affect the jar operability.

Hydraulic fishing jars RDT-FH specification

Jar length, mm Stroke length, mm Hydraulic power application area , cm2 Max tensile (compressive) load at hydraulic dwell (delay), kg-force

Size

Max OD, mm

Min ID, mm

Max tensile load , kg-force

Max torque, kgforcem

Connection thread*

79 mm (3 1/8 ") 108 mm (4 1/4 ")

79 110

3 500 3 900

25 50

279 218

26 58

18 600 31 700

55 500 81 900

500 1 000

NC 23 2 7/8 IF

* left connection thread are also available or it can be changed upon customer's request

14

RADIUS

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BY-PASS VALVES
By-pass is mounted above a down-hole motor and is intended for fill-up and discharge the drill string during round-trips. The production volume of by-passes of all sizes is more than 1000 sets per year. The design of the by-pass is patented and its reliability is proved by 10-years service life.

By-pass part number By-pass specification PK-54RS Applicability (motor size) Outer diameter D, mm (in) Min inner diameter d, mm (in) Length L, mm (in) Housing length l, mm (in) By-pass operating pressure differential , kgforce/cm2 Box Connection threads (GOST R50864-96) Pin 11/2 REG 11/2 REG NC 23 2 3/8 REG 5 (79) 2 000 1 45 17,5 (39) 2 3/8 REG 2 3/8IF 27/8 REG 20 (317) 2 000 1 45 25 (55) 27/8 IF 3 1/2 REG 20 (317) 2 000 1 4528 (62) 3 1/2 IF 3 1/2 FH 3 1/2 IF 20 (317) 2 000 1 45 28/31/33 (62/68/73) 5 1/2 FH 4 1/2 IF 55 (872) 2 000 1 45 75 (165)/ 106 (233) 6 5/8 REG 6 5/8 FH 55 (872) 2 000 1 45 90 (198)/ 107 (235) 54 55 (2 1/8 ) 15 (9/16) 670 (26,4) 620 (24,41) 1,30,7 PK-60RS 60 61 (2 3/8 ) 15 (9/16) 670 (26,4) 620 (24,41) 1,30,7 PK-75RS 75 76 (3) 15 (9/16) 510 (20) 435 (17,1) 1,30,7 NC 23 2 3/8 REG PK-85RS 85 88 88 (3 1/2 ) PK-95RS 95 96 (33/4 ) 28 (11/8 ) 680 /665 (26,7/26,2) 590 (23,23) 4,50,7 2 3/8 IF 2 7/8 REG PK-106RS 106 106 (4 11/16 ) 28 (11/8 ) 645/650 (25,4/25,6) 555 (21,85) 4,50,7 2 7/8 IF 3 1/2 REG PK-120RS 120 120 (43/4 ) 28 (11/8 ) 480 (18,9) 375 (14,76) 4,50,7 PK-127RS 127 127 (5) 28 (11/8 ) 430/450/480 (16,9/17,7/18,9) 335/355/375 (13,2/14/14,7) 4,50,7 3 1/2 FH 3 1/2 IF PK-172RS 172 195 176 (6 7/8 ) 50 (2) 570/755 (22,4/29,7) 440/640 (17,3/25,2) 2,90,5 5 1/2 FH 4 1/2 IF PK-240RS 240 203 (8) 50/55 570/590 (22,4/23,2) 440/460 (17,3/18,1) 2,90,5/ 40,6 6 5/8 REG 6 5/8 FH

15 (9/16) 530 (20,9) 452 (17,72) 1,30,7

11/2 REG

11/2 REG

2 3/8 REG

3 1/2 IF

Max flow rate, l/s (gpm) density, kg/m Drilling fluid sand, % viscosity, Weight, kg (lb)
3

5 (79) 2 000 1 45 10,5 (23)

5 (79) 2 000 1 45 10,5 (23)

7 (111) 2 000 1 45 20 (44)

20 (317) 2 000 1 45 28 (62)

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FLOAT VALVES

Float valve part number Float valve specification KOB-75RS Applicability (motor size) Outer diameter D, mm (in) Length, L mm (in) Housing length l, mm (in) 75, 85 78 (3) 676(26,6) 600 (23,6) NC 23 23/8 R EG NC 23 2 3/8 REG 2,55 (39,679) density, kg/m sand, %
3

KOB-95RS 95, 106 98 (3 6/7) 676 (26,6) 600 (23,6) 2 3/8 IF

KOB-106RS 106 106 (4 1/6) 695 (27,4) 600 (23,6) 2 7/8IF 27/8 IF 3 REG 2 7/8 IF 3 REG 412 (63,4190) 2 000 1 10 350 (12,4) 0,6 0,02 (0,02) 33 (72,8)

KOB-120RS 120 121 (4 ) 812 (32) 710 (28) 3 IF

KOB-127RS 127 127 (5) 645 /652 (25,4/25,7) 550 (21,7) 3 IF 3 FH 3 IF 3 FH 620 (95317) 2 000 1 10 350 (12,4) 0,6 0,02 (0,02) 49 (109)

KOB-165RS 172 165 (6 ) 699 (27,5) 585 (23) 4 IF

KOB-178RS 172, 195 178 (7) 927 (36,5) 800 (31,5) 5 FH

KOB-203RS 240 203 (8) 777 (30,6) 650 (25,6) 6 5/8 FH

Box Connection threads (GOST R50864-96) Pin

2 3/8 IF 410 (63,4158,5) 2 000 1 10 350 (12,4) 0,6 0,02 (0,02) 26 (57,3)

3 IF 620 (95317) 2000 1 10 350 (12,4) 0,6 0,02 (0,02) 48 (106)

4 IF 1545 (238713) 2 000 1 10 350 (12,4) 0,4 (0,014) 70 (154)

5 FH 1557 (238903) 2 000 1 10 350(12,4) 0,4 (0,014) 98 (216)

6 5/8 FH 1555 (238872) 2 000 1 10 350 (12,4) 0,4 (0,014) 115 (254)

Max flow rate, l/s (gpm)

2 000 1 10 350 (12,4) 1,10,02 (0,04) 16 (35,3)

Drilling fluid

oil particles, % Working pressure, kg-force/cm (psi) Operating pressure differential, 2 kg-force/cm (psi) Weight, kg (lb)
2

Float valve is mounted above down-hole motor and is intended for prevention of motor slugging during drill string running and exclusion of oil and gas ingress through the drill pipes. The production volume of float valves of all sizes is more than 1000 sets per year. The design of the float valve is patented and has a longer service life in comparison to similar products.

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CORE SAMPLER
Core sampler is intended for sampling and delivering of the core during drilling of oil and gas wells. All the core samplers manufactured by RadiusService can be used both for rotor method of core sampling and for PDM application. All samplers are available both in one and two sections design. To increase the core delivery and to reduce loads to housing parts the core samplers can be equipped with spiral centralizers. The centralizers diameters are determined by a customer. The blades at their hole-wall contact area are reinforced with hard alloy (tungsten carbide) inserts or with coating material containing tungsten carbide. The reinforcing of the working surface can be also made under Quick-Tip technology. Radius-Service is the exclusive supplier of this technology over the territory of Russian Federation.

DISTINCTIVE FEATURES
To provide a reliable core grip a collet core extractor is manufactured of spring steel. Upon customer request the extractor can be with sputtering of industrial diamonds.

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For core sampling in loose rocks we developed a lever core extractor which has a larger overlapped area. To avoid washouts the valve set is manufactured of high-hardness stainless steel and is ballground. Two-butters thread with high torque-capacity is used in housing parts of 172mm core samplers

which prevents failures during operation with RPD equipped boring heads of cutting-type. Core lifter are connected by reinforced profile conic thread, which prolongs the thread life and reduces disconnecting risk. Upon customer request the core samplers can be equipped with core lifter made of glass-fiber material.

Core sampler specification

Specification Core sampler part number SK-172/80-RS

SK-127/80 -RS

SK-172/100-RS

Applied boring heads D, mm Max housing OD, mm Core lifter ID, mm Sections qty Core lifter effective length, mm Boring Connection head threads Drilling (GOST pipes R50864-96) Motor Max axial load to boring head, kg-force Core sampler length, mm Weight, kg

149,2177,8 130 85 1 6550 2 13000 1 7000 176 88

212,7215,9 188 107 2 14050 1 7000 2 14050

MK119x4x1:16 3 IF 3 IF 14000 7300 290 13800 615 8715 870 10000

MK150x6x1:8 4 IF 4 REG 12000 15640 1595 9120 955 16040 1680

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SAFE SUB

Safe sub is mounted into drilling string for sticky intervals penetration and is intended at the place of its mounting for drilling string disconnection during downhole failure operations. Safe sub consists of two parts connected by coarse-pitch thread. Safe sub is disconnected by left rotating of the drill string at torque application less than 40% of the tightening torque.

Float valve part number Safe sub specification PB-95RS Outer diameter D, mm (in) Length, L mm (in) Housing length, l mm (in) Connection threads (GOST R50864-96) Box Pin 97 850 774 2 7/8 IF 2 7/8 IF 400 39 PB-120RS 120,7 900 798 3 IF 3 IF 480 52 PB-165RS 165 1064 950 4 IF 4 IF 1360 105 PB-172RS 172 1077 950 5 FH 5 FH 1360 120 PB-195RS 195 1087 960 5 FH 5 FH 2000 175 PB-203RS 203 1227 1100 6? REG 6? REG 2000 257

Max thread disconnection torque, kGcm Weight, kg

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FILTER F-172RS

Filter specification Applicability (motor size) Outer diameter D, mm (in) Length L, mm (in) Housing length l, mm (in) Connection Box threads (GOST Pin R50864-96) Filtering capacity, mm Max flow rate (through valve), l/s Max sand content in drilling fluid , %

Filter part number F-172RS 172 176 940 780 4 IF 5 FH 4 IF 5 FH 5 35 1

DRILL STRING SUBS

Drill string subs are manufactured according to API Spec 7 and made of steels 40XH, 40 XH2MA. Other materials including nonmagnetic high-strength alloys are used in manufacturing upon customer request. All the subs are NDT tested using an up-to-date testing equipment be leading manufacturers. The sub outer surface hard alloy reinforcing is available upon customer request.

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CENTERING ELEMENTS

Box-frame calibrators, string centralizers, downhole motors and core samplers centralizers are manufactured by using steel grades such as 40XH2MA, 38XH3MFA as well as non-magnetic high-strength alloys. To perform precise operations highly technological multi-axial machining centers from Austrian and Japan manufacturers are used. Both straight and spiral-bladed centering elements are available. The blades at their holewall contact area are reinforced with hard alloy (tungsten carbide) inserts or with coating material containing tungsten carbide. Reinforcement if the working surface is also made under Quick-Tip technology. Application of this technology significantly increases wear properties of the working surface. Depending on customer requirement blades of various sizes, quantity, types and connecting threads are available. Centering elements diameters are ranging from 120 to 390mm. Connecting threads are made with regard to API Spec 7.

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QUICK-TIP TECHNOLOGY

QuickTip is a high quality hardfacing system for downhole tools. The system couples tungsten carbide inserts with an innovative application process patented by Cutting & Wear. This is now the system of choice for leading oil service companies across the world.

The QuickTip process will extend the life of tools, thereby reducing costs, improving productivity and providing with an edge over competition.

QuickTip performs exceptionally well in downhole conditions where sever abrasion is coupled with impact. QuickTip is able to withstand the impact and hold gauge for extended drilling hours. QuickTip licenses are based in the Middle East, Far East, USA, UK, Australia, Norway, Argentina and Germany. In 2009 Radius-Service the first company in Russia received a license to use the Quick-Tip technology.

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SHOCK TOOL
Shock Tool effectively reduces impact loading on the bit to extend bit life and reduce bit trips. By isolating bit vibrations from the drill string, the shock tool will reduce lateral and torsional drill string vibrations, and related fatigue damage of failure of the rotary connections. The shock tool allows optimum bit speed to be used under rough drilling conditions, increasing the rate of penetration. BENEFITS: Isolates bit induced vibrations from the drill string Low friction torsional drive permits free vertical movement Reduces wear and tear on rig and equipment, and fatigue on drill collars and drill pipe

BODY JOINTS MANDREL TORSION TENSILE THRU APPROX. TORQUE PUMP DIAMETER LENGTH FT. LBS. YIELD BORE WEIGHT IN FT. OPEN LBS.
3.5" (89mm) 4.75" (121mm) 6.25" (157mm) 6.5" (164mm) 6.75" (172mm) 8.00" (203mm) 9.00" (229mm) 11.00" (279mm) 6' 6" 10' 10' 6" 10' 6" 10' 6" 10' 6" 10' 6" 12' 1.00" 1.50" 2.00" 2.00" 2.50" 2.75" 2.75" 2.75" 300 lbs 465 lbs 950 lbs 950 lbs 1100 lbs 1700 lbs 2000 lbs 3600 lbs 6 sq. in. 17 sq. in. 17 sq. in. 17 sq. in. 19.5 sq. in. 23.75 sq. in. 30.5 sq. in. 47 sq. in. 35,000 45,000 75,000 75,000 95,000 125,000 155,000 170,000 400,000 550,000 720,000 720,000 840,000 920,000 1,100,000 1,250,000 8,000 11,000 28,000 28,000 35,000 50,000 60,000 75,000

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INNOVATIVE TECHNOLOGIES
R-WALL power section with even wall thickness

In order to increase torque of downhole motors manufacturers have been following the trend of increasing the length of power sections. A few years back the length of 3m for power sections were thought to be a norm. Nowadays, 4, 5 and even 6m are considered as new standards for motor sections. However, further increase in length is unviable as it comes to technological aspects of drilling, especially horizontal drilling.

CONVENTIONAL POWER SECTION

R-WALL SECTION

Stator

Steel casing

Stator

Rotor

Rotor

Hollow space

Elastomer

Milled shape

Thus, to meet a growing demand of complex drilling activities companies provide the industry with new solutions. One of them is power sections with uniform rubber wall thickness. This means greater torque (50%) and horsepower which makes improved penetration rates possible.

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Normally rotors are milled. Another possibility is forging. Forged rotors are not dimensionally stable enough in the axial direction when it comes to high driving forces and high pressures, which are normal in mud motors. The drive torque deforms the rotor because of its helical shape and therefore the rotor gets shorter. This could result in the calculated pitch length of the rotor deviating from the stator pitch. Leaks and drive power losses would be the consequence.

MILLED SHAPE STATOR

MONOHULL STATOR

Very strong materials and the sophisticated composite design provide you with a new generation of power sections, however, which will give you every advantage including very high torsion strength. The new rotor of the power section is made up of a very strong core tube, which is encased by a stainless steel jacket tube. This jacket tube forms the necessary, very accurate interference profile of the rotor. Good profile accuracy (+/- 0.02 inches) is made possible with the new non-cutting electrochemical manufacturing method.

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Thus, this new electrochemical method of manufacturing has been proved to be efficient and reliable. Downhole motors with new power section have showed excellent performance during field trials. A significant increase in penetration rate has been noticed. The maximum manufacturing length of the new power section is 6 meters or 20 feet

DIFFERENTIAL PRESSURE RATIO

Torque, kg-force*m

Differential pressure, atm

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ROTATION RATIO (FLOWRATE 35 L/S)

RPM

Differential pressure, atm

For the time being, Radius-Service manufactures the power sections of the following sizes: 95 mm, 106 mm, 172 mm and 195 mm. Indeed, due to higher cost downhole motors with the new power sections do not intend to replace motors with conventional rotors. However, in some cases such as drilling of deviated wells with small radius the R-Wall power sections do not have an alternative choice. Therefore, all improvements related to R-Wall power sections lead to a major benefit for the directional driller: increased reliability and longer drilling runs can be achieved at affordable costs.

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MOTOR TESTER

Motor tester is intended for Inspection of assembly quality Data acquisition General checkup of motor performance Post-service inspection

Motor sizes range, mm Motor max length, m Electric pump power, kW Working fluid flow rate, l/s Max pressure, kg-force/cm2 Max rotary speed, rpm Max brake torque, kg-force*m Power intake, kW Dimensions, m Pump unit dimensions, m

75240 11 630 532 150 2000 1500 680 18x1,8x1,7 5,7x5,7x3,7

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JAR TESTER

Jar tester is intended for jars operability checkup after operation or repair.

Equipment size range, mm Distance between holders, mm Holder fixing interval, mm Max compressive force, kN Max tensile force, kN Movable carriage stroke, mm Hydraulic pressure, MPa Dimensions, m Weight, kg Power unit dimensions, m

95240 23008100 140 400 730 600 20 10,4x0,7x0,7 4000 1,1x0,95x1,1

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HYDRAULIC BREAK-OUT MACHINE

Hydraulic break-out machine is intended for assembling and disassembling of down-hole motors, jars and other equipment.

Tool sizes range, mm

Distance between holders, mm

Breakout torque, kNm Makeup torque, kNm Tool sizes range, mm Torque, kNm Stroke, m Max piston/rod end force, kN BOM dimensions, m Weight, kg Pressure, MPa Electric engine power, kW Dimensions, m

Fixing and rotating clamp 75330 0,42,8 160 100 Spinner 102330 4 Press-off hydraulic cylinder 2 90/150 18,7x1,5x1,75 7800 Power unit 20 15 1,5x1,3x1,5

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