Hoval Industrial boiler systems for Oil and Gas firing
Do energy costs eat up a large percentage of your company's budget? If so, we have the solution to the problem! Our products represent the technological stateof-the-art, and our innovative solutions offer extremely low energy consumption in keeping with our motto "responsibility for energy and environment". We would be delighted to advise you personally and suggest modern, high-efficiency solutions for heat and/or process supplies for your company. Interested? ... Then contact us: Tel. +423 399 24 00 Fax +423 399 26 18 E-mail: info@[Link]
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Hoval industrial boilers Hot water /super heated hot water boilers and steam boilers
Hoval high-capacity boilers are manufactured from high-quality steel and designed to be solid, robust and elastic. Their outstanding features include ease of operation, simple maintenance and optimum efficiency. The operator receives a compact, economic, environmentally friendly, ready-to-connect unit. The boiler systems are designed for firing with oil and gas. Longevity: This is ensured by means of an integrated injector nozzle which mixes the cold return water with the hot water in the boiler. This also means there is less risk of flue gas condensation. (Fig. 1) Minimal emissions under all operating conditions: This is achieved by means of optimum heating surface geometry and flame tube dimensions which comply with the latest directives. In view of the thermal stress inside the boiler, the boilers are designed to be extremely flexible. A 3-pass firing sequence guarantees extremely low emission of pollutants and optimum burn-out. (Fig. 2) Exemplary when it comes to cost effectiveness, too: A watercooled flame tube rear wall (made from finned tubes) increases the heat utilisation and reduces radiation losses in the boiler. As no additional brickwork (fireclay) is required in the flame tube, maintenance and servicing costs are kept to a minimum. The secondary heating surfaces are smooth and thus very easy to clean. (Fig. 3) The flue gas tubes on the THD-UE boiler series are Hoval dimpled tubes (patented), resulting in low flue gas temperatures and optimum efficiency with compact design. All Hoval industrial boilers are designed as "natural circulation boilers, allowing for optimum desludging and draining without the need for external circulating pumps. Depending on the fuel used, especially developed heat exchangers (economisers) can be combined with all boiler types to further boost the efficiency of the boiler and the complete system. High efficiency: As a result of the technical features described above, an efficiency of up to 95% could be achieved. This means low operating costs, optimum utilisation of the energy source and less impact on the environment.
Return water infeed with injector effect (Fig. 1)
1st pass
2nd pass
3rd pass 3-pass LowNOx firing (Fig. 2)
Turning chamber with finned tubes (Fig. 3)
System competence: For us, this means the technical competence of our sales engineers, allowing them to define the optimum system for your requirements. And we place great value on offering an all-round solution - because Hoval supplies not only boilers, but a comprehensive range of accessories. Correctly dimensioned and co-ordinated system components such as feedwater tanks, desludging tanks etc. help to reduce operating costs significantly. Hoval has many decades of experience in the field of industrial boilers trust us!
Hoval THW-I ... NTE Industrial hot water boiler for oil and gas firing
Boiler door: Large boiler door significantly simplifies cleaning of the combustion chamber, the 2nd and 3rd pass. The special construction of the hinge makes the boiler door easy to open. With its optimum heat insulation, the boiler door helps reduce heat losses from the boiler to a minimum. Finned tube wall: The finned tube wall means that full water cooling in the turning chamber between the 1st and 2nd pass is achieved. This significantly boosts fuel exploitation. Insulation: High-efficiency thermal insulation with aluminium cladding reduces standby losses to a minimum and thus contributes to optimum cost effectiveness.
Heating surface: The smooth-tubed heating surface without turbulators reduces flue gas losses and enables quick and easy cleaning to ensure economical operation.
Burner: The boiler is optimally suited for the use of LowNOx burners due to the combustion chamber geometry and the low thermal load at the combustion chamber.
Technical data THW-I ... NT E Type 23/15 28/20 35/25 40/30 45/35 50/40 55/45 60/50 70/60 80/70 90/80 100/90 120/100 140/120 160/140 180/160 200/180 Boiler output kW* 1500 - 2300 2000 - 2800 2500 - 3300 3000 - 4000 3500 - 4500 4000 - 5000 4500 - 5500 5000 - 6000 6000 - 7000 7000 - 8000 8000 - 9000 9000 - 10000 10000 - 12000 12000 - 14000 14000 - 16000 16000 - 18000 18000 - 20000 Water content litres 2800 3500 4500 5000 5500 6500 7000 8000 9000 10000 11500 13000 14000 15000 16500 20000 25000 Transport weight bar/ kg 10/ 4500 10/ 6000 10/ 6900 10/ 7600 10/ 8200 10/ 10000 10/ 10800 10/ 12200 10/ 13500 10/ 15000 10/ 17000 10/ 18500 10/ 21000 10/ 23000 10/ 26500 10/ 30500 10/ 35500 Net efficiency %** 91.3 - 93.3 91.4 - 92.9 91.7 - 93.1 91.9 - 93.2 92.1 - 93.2 92.4 - 93.3 92.3 - 93.2 92.4 - 93.2 92.6 - 93.2 92.4 - 93.0 92.4 - 92.9 92.3 - 92.8 92.4 - 93.2 92.2 - 92.9 92.2 - 92.9 92.6 - 93.1 92.8 - 93.2 Length x Width x Height mm 3480 x 1750 x 2430 3980 x 1850 x 2530 4330 x 1950 x 2630 4630 x 2000 x 2835 4780 x 2050 x 2885 5180 x 2150 x 3065 5430 x 2200 x 3165 5480 x 2250 x 3215 5970 x 2450 x 3505 6270 x 2550 x 3605 6570 x 2650 x 3705 6720 x 2750 x 3910 7020 x 2850 x 4060 7220 x 3050 x 4260 7420 x 3250 x 4460 7620 x 3350 x 4745 7920 x 3650 x 5245
Boiler pressure: standard 6 and 10 bar * kW Burner setting full load, air coefficient = 1.1 Flue gas temperature at nominal output approx. 175 C (CO2, heating oil EL = 13.9%, natural gas = 10.8%), Dimensions and weight: incl. insulation, without burner ** % With a clean boiler, boiler water (average temperature) = 70 C and other fitted parts Subject to modifications
Hoval THW-I ... HTE High-temperature hot water boiler for oil and gas firing
Boiler door: Large boiler door significantly simplifies cleaning of the combustion chamber, the 2nd and 3rd pass. The special construction of the hinge makes the boiler door easy to open. With its optimum heat insulation, the boiler door helps reduce heat losses from the boiler to a minimum. Finned tube wall: The finned tube wall means that full water cooling in the turning chamber between the 1st and 2nd pass is achieved. This significantly boosts fuel exploitation. Insulation: High-efficiency thermal insulation with aluminium cladding reduces standby losses to a minimum and thus contributes to optimum cost effectiveness.
Heating surface: The smooth-tubed heating surface without turbulators reduces flue gas losses and enables quick and easy cleaning to ensure economical operation.
Burner: The boiler is optimally suited for the use of LowNOx burners due to the combustion chamber geometry and the low thermal load at the combustion chamber.
Technical data THW-I ... HT E Type 10/05 13/08 17/10 22/15 27/20 34/25 39/30 43/35 48/40 54/45 59/50 68/60 78/70 89/80 99/90 115/100 130/120 150/140 170/160 190/180 210/200 Boiler output kW* 500 - 1000 800 - 1300 1000 - 1700 1500 - 2200 2000 - 2700 2500 - 3400 3000 - 3900 3500 - 4300 4000 - 4800 4500 - 5400 5000 - 5900 6000 - 6800 7000 - 7800 8000 - 8900 9000 - 9900 10000 - 11500 12000 - 13000 14000 - 15000 16000 - 17000 18000 - 19000 20000 - 21000 Water content litres 1700 1900 2100 2800 3500 4500 5000 5500 6500 7000 8000 9000 10000 11500 13000 14000 15000 16500 20000 25000 30000 Transport weight bar/ kg 10/ 2500 10/ 2900 10/ 3500 10/ 4500 10/ 6000 10/ 7000 10/ 7500 10/ 8500 10/ 10500 10/ 12000 10/ 12500 10/ 13500 10/ 16000 10/ 18000 10/ 20000 10/ 22000 10/ 25000 10/ 29000 10/ 33000 10/ 37000 10/ 43000 Net efficiency %** 88.5 - 91.5 89.1 - 91.2 89.9 - 91.9 89.7 - 91.3 89.6 - 90.9 89.8 - 91.8 90.0 - 91.1 90.3 - 91.2 90.5 - 91.3 90.4 - 91.1 90.4 - 91.1 90.7 - 91.2 90.5 - 90.9 90.4 - 90.8 90.3 - 90.7 90.3 - 90.9 90.5 - 90.8 90.5 - 90.8 90.8 - 91.2 90.9 - 91.2 91.4 - 91.5 Length x Width x Height mm 2580 x 1550 x 2150 2880 x 1600 x 2285 3080 x 1700 x 2360 3480 x 1750 x 2430 3980 x 1850 x 2530 4330 x 1950 x 2630 4630 x 2000 x 2835 4780 x 2050 x 2885 5180 x 2150 x 3065 5430 x 2200 x 3165 5480 x 2250 x 3215 5680 x 2350 x 3315 5970 x 2450 x 3505 6270 x 2550 x 3605 6570 x 2650 x 3705 6720 x 2750 x 3910 7020 x 2850 x 4060 7220 x 3050 x 4260 7420 x 3250 x 4460 7620 x 3350 x 4745 7920 x 3650 x 5245
Boiler pressure: standard 10, 13 and 16 bar /max. operating temperature up to 210 C * kW Burner setting full load, air coefficient = 1.1 Flue gas temperature at nominal output approx. 215 C (CO2, heating oil EL = 13.9%, natural gas = 10.8%), Dimensions and weight: incl. insulation, without burner ** % With a clean boiler, boiler water (average temperature) = 120 C and other fitted parts Subject to modifications
Hoval THD-U ... E Industrial steam boiler for oil and gas firing (3-pass reversed flow principle)
Technical data THD-U ... E Type 500 650 800 1000 1200 1500 2000 2500 3000 3500 4000 Boiler output kg/h 500 650 800 1000 1200 1500 2000 2500 3000 3500 4000 Water content up to LWL* litres 590 910 900 970 1205 1497 1270 2580 2500 3310 3600 Transport weight bar/kg 10/ 2100 10/ 2300 10/ 2600 10/ 2900 10/ 3200 10/ 3400 10/ 4000 10/ 5500 10/ 6000 10/ 8800 10/ 9300 Net efficiency % 88 88 88 88 88 88 88 88 88 88 88 Length x Width x Height mm 2300 x 1700 x 1950 2500 x 1750 x 2025 2550 x 1850 x 2200 2700 x 1850 x 2200 2700 x 1950 x 2350 3300 x 1950 x 2350 3700 x 2000 x 2525 3700 x 2250 x 2775 3700 x 2350 x 2975 4000 x 2400 x 3025 4200 x 2400 x 3125
Boiler pressure: standard 10, 13 bar Values without economiser Burner setting full load, air coefficient = 1.1 Flue gas temperature at nominal output approx. 270 C (CO2, heating oil EL = 13.9%, natural gas = 10.8%), Dimensions and weight: incl. insulation, incl. fittings LWL* = Low Water Level and without burner
Subject to modifications
Hoval THSD-I ... E Industrial steam boiler for oil and gas firing
Technical data THSD-I ... E Type 25/20 30/25 35/30 45/40 55/50 70/60 90/80 110/100 130/120 150/140 170/160 190/180 220/200 Boiler output kg/h 2000 - 2500 2500 - 3000 3000 - 3500 4000 - 4500 5000 - 5500 6000 - 7000 8000 - 9000 10000 - 11000 12000 - 13000 14000 - 15000 16000 - 17000 18000 - 19000 20000 - 22000 Water content up to LWL* litres 3630 4370 4790 5840 7100 8050 9040 13280 15690 17650 19310 21970 23020 Transport weight bar/kg 10/5000 10/6000 10/7000 10/8000 10/9500 10/11000 10/14500 10/17500 10/22000 10/26000 10/28500 10/30500 10/34000 Net efficiency % 89.3 - 89.9 89.1 - 89.6 88.9 - 89.4 89.1 - 89.5 89.5 - 89.8 89.7 - 90.1 88.8 - 89.2 88.8 - 89.1 88.9 - 89.2 89.0 - 89.2 88.8 - 89.0 88.6 - 88.8 88.9 - 89.2 Length x Width x Height mm 3650 x 2450 x 2300 3850 x 2550 x 2400 4050 x 2600 x 2450 4400 x 2700 x 2600 4850 x 2800 x 2700 5050 x 2900 x 2800 5550 x 3100 x 3000 6000 x 3300 x 3250 6400 x 3400 x 3350 6700 x 3600 x 3550 7000 x 3700 x 3650 7200 x 3800 x 3750 7700 x 3900 x 3850
Boiler pressure: standard 10, 13 and 16 bar Values without economiser Burner setting full load, air coefficient = 1.1 Flue gas temperature at nominal output approx. 260 C. (CO2, heating oil EL = 13.9%, natural gas = 10.8%) Dimensions and weight: incl. insulation, incl. fittings LWL* = Low Water Level and without burner
Subject to modifications
Accessories
Feedwater tank with thermal deaerator
Flue gas heat exchanger and components for optimisation of efficiency
Control systems
Burner
Feedwater tank (unpressurised)
Condensate tank with pump station
Reference installations
Hilti AG, Schaan (FL) Boiler type: THW-I 28/20 NTE, Burner: Elco, Fuel: natural gas (H) Hilti AG is a global company specialising in attachment technology. The THW-I NTE supplies the group headquarters and the production facilities with heat.
Baxter (A) Boiler type: 2 x THD-I 12500, Burner: Saacke, Fuel: natural gas (H) Global pharmaceutical company. The steam boiler feeds the production facilities and, via heat exchangers, the heating system.
Reference installations
Majakinskaja Poima, Moscow (RU) Boiler type: 3 x THW-I 90/80 NTE, Burner: Dreizler, Fuel: natural gas (H) and heating oil (EL) Regional administration and office building.
Severnoye Domodedovo, Moscow (RU) Boiler type: 6 x THW-I 210/210 HTE, Burner: Dreizler, Fuel: natural gas (H) and heating oil (EL) Logistics centre
Reference installations
Peoples Liberation Army Log Dep, Peking (CN) Boiler type: 3 x THW 28/20 NTE, Burner: Dreizler, Fuel: natural gas (H) Heating and hot water supply for owner-occupied residential building
Petula (FRG) Boiler type: 1 x THSD-I 170/160 E, Burner: Saacke, Fuel: natural gas (H) Production of hygiene paper
Waste heat recovery boiler downstream of gas motors for the heating supply:
Technical data - AK ... AF AK ... AF Type 320 420 612 616 620 Clean output kW 630 628 1052 1362 1653 Water content litres 342 367 699 665 750 Transport weight* kg L x W** x H** mm
1736 2445 x 970 x 2350 1975 2750 x 1055 x 2615 3125 3430 x 1350 x 3000 3422 3430 x 1350 x 3000 3700 3430 x 1570 x 3100 ** excl. compensators; H = incl. bypass
* Weight incl. bypass
Boiler operating pressure: 6 bar Flue gas temperature at nominal output: 105 - 112 C Waste heat recovery boiler for special applications (steam, turbine exhaust etc.) on request Subject to modifications
High-pressure steam boiler THD-I / THD-IZ for higher outputs and special applications:
Technical data - THD-I THD-I Type 2000 2500 3200 4000 5000 6000 8000 10'000 12'000 15'000 Boiler output kg/h 2000 2500 3200 4000 5000 6000 8000 10000 12000 15000 Transport weight* bar/ kg 10/ 5500 10/ 6000 10/ 7000 10/ 9000 10/ 10000 10/ 12000 10/ 18000 10/ 21000 10/ 25000 10/ 30000 Net efficiency % 89 89 89 89 89 89 89 89 89 89 LxWxH mm 4600 x 2300 x 2495 4900 x 2400 x 2570 5100 x 2500 x 2895 5400 x 2750 x 3005 5600 x 2950 x 3205 5900 x 3050 x 3390 7250 x 3150 x 3540 7600 x 3350 x 3835 7600 x 3550 x 3985 7600 x 3950 x 4325
Dual-flame-tube boiler - THD-IZ THD-IZ Type 16'000* 18'000 20'000 25'000 30'000 34'000 Boiler output kg/h 16000 18000 20000 25000 30000 34000 Transport weight* bar/ kg 10/ 32000 10/ 39000 10/ 41000 10/ 50000 10/ 55000 10/ 62000 Net efficiency % 89 89 89 89 89 89 LxWxH mm 7350 x 4150 x 4225 7350 x 4450 x 4975 7350 x 4550 x 4975 7550 x 4750 x 5255 7550 x 5150 x 5960 8450 x 5150 x 5960
If the type of boiler you require is not listed in this brochure, please contact us directly. We are sure we can find the right boiler for your requirements!
* without burner and economiser at 10 bar Standard boiler pressure stages: 10, 13 and 16 bar Flue gas temperature at nominal output approx. 235 C Can also be supplied with integrated steam superheater Subject to modifications
Your planning/installation engineer:
Hovalwerk AG Export department Austrasse 70 FL-9490 Vaduz Principality of Liechtenstein (Swiss customs area) Tel.: +423-3992 400 Fax: +423-3992 618 E-mail: export@[Link] [Link]
Responsibility for energy and environment
04/2010
