SINAMICS V20

the cost-effective, reliable and easy-to-use inverter for basic applications

For internal use only / Siemens AG 2012. All Rights Reserved.

SINAMICS V20 Launch Vietnam

Thursday, April 4th 2013 Hanoi Wednesday, April 10th 2013 Ho Chi Minh City

09:30 10:45 The new SINAMICS V20 10:45 11:00 Coffee Break 11:00 12:30 Other SINAMICS V/G/S Drives 12:30 13:30 Lunch 13:30 14:30 Principle of variable speed drives 14:30 14:45 Coffee Break 14:45 15:45 How to select and configure a drive 15:45 16:00 Q&A
Siemens AG 2013. All Rights Reserved.

SINAMICS V20

Introduction Product Functions Communication Commissioning Tools Customer benefits Service and Logistics Support Applications Support Summary
Siemens AG 2013. All Rights Reserved.

SINAMICS V20 Making the choice easy for you

Easy to install

Easy to use Easy to save money

SINAMICS V20 The cost-effective, reliable and easy-to-use inverter for basic applications
Page 4 Siemens AG 2013. All Rights Reserved. Industry Sector

Field of applications

Field of applications

V20

Page 5

Siemens AG 2013. All Rights Reserved. Industry Sector

SINAMICS V20

Introduction Product Functions Communication Commissioning Tools Customer benefits Service and Logistics Support Applications Support Summary
Siemens AG 2013. All Rights Reserved.

Siemens Numerical Control Ltd., Nanjing (SNC)

SNC is a top ranking supplier for machine tool systems and factory automation
Numerical Control Systems Drives HMIs PLCs

Development and production of SINAMICS V20

Zero-Defect Culture and continuous improvement for perfect quality

Siemens AG 2013. All Rights Reserved. Industry Sector

Page 7

Production of Motion Control products

Surface Mounting Wave Soldering PCB Testing Coating & Glue

Modern Production Lines

Packing

Integrated Testing
Out-of-Box test

Well Trained Work Force

Module test Module Assembly

Page 8

Siemens AG 2013. All Rights Reserved. Industry Sector

Dimensions

FSA**

FSA

FSB
Frame size FSA** (without fan) FSA FSB FSC FSD

FSC
Width [mm] W1 W2 90 90 140 184 240 79 79 127 170 223 Height [mm] H2 140 140 135 140 166

FSD
Depth Weight* [mm] [kg] D 145.5 145.5 164.5 169 172.5 1 1.05 1.8 2.6 4.3

H1 166 160 182 206.5

H3 150 150 -

* with integrated line filter

Page 9

Siemens AG 2013. All Rights Reserved. Industry Sector

Technical specifications
Power and Control
Voltage Input frequency Supply network Power range Overload Output frequency Pulse frequency Control methods 3AC 380V 480V (-15% +10%) 1AC 200V 240V (-10% +10%) 50/60 Hz TN, TT, IT, TT earthed line 3AC 400V 0.37 15.0 kW 1AC 230V 0.123.0 kW 150% rated output current for 60 s 0.. 599 Hz resolution: 0.01 Hz 216 kHz Linear V/F, quadratic V/F, multi-point V/F, flux current control EMC standards 1AC 230V EN 61800-3 Category C2 Conducted Emissions, Radiated Emissions

Standards
Standards CE, cULus, c-Tick, KC 3AC 400V EN 61800-3 Category C3: ESD, Radiated immunity, Burst, Surge, Conducted immunity, Voltage distortion immunity

Mounting and environment

Degree of protection IP20 Mounting Cooling Wall-mounting with side-by-side push-through mounting for FSB, C and D FSA less than 1.1kW: natural cooling. FSA, FSB, FSC, FSD: cooling of power electronics via heat sinks with external fan Operation: 0+60 C (32140 F) ; 4060C(10440F) with derating Storage: -40 ... + 70 C (-40 ... 158F) 95 % (non-condensing) Up to 4000m above sea level 1000... 4000 m: output current derating 2000 ... 4000 m: input voltage derating Unshielded cable: 50m Shielded cable: 25m; 10m for FSA filtered version. Option for FSA, FSB and FSC; integrated for FSD

Signal inputs and outputs

Analog inputs AI1: bipolar curent / voltage mode AI2: unipolar current / voltage mode Can be used as digital inputs AO: 020mA DI1-DI4, optically isolated PNP/NPN selectable by terminal DO1: transistor output DO2: relay output 250 V AC 0.5 A with inductive load 30 V DC 0.5 A with ohmic load

Analog outputs Digital inputs Digital outputs

Ambient temperature Relative humidity Altitude

Motor cable length Dynamic braking

Page 10

Siemens AG 2013. All Rights Reserved. Industry Sector

Integrated Basic Operating Panel (BOP)

Status icons Status LED Up Units Reverse

Full control of the motor via the integrated BOP Easy menu structure for quick commissioning The LED shows directly the actual inverter status Graphical display Values and Units Status icons
OK Stop Start Auto/Manual/Jog mode Function

Down

The international layout can be easily operated by users from every country

Page 11

Siemens AG 2013. All Rights Reserved. Industry Sector

External BOP
Use the external BOP and be more flexible in operating SINAMICS V20 Remote control on the inverter via ext. BOP, e.g. door connection. The BOP interface with SD/MCC slot can also be used for parameter loading, storing or cloning

Convenient and intuitive navigation with wheel control Interface with SD/MMC slot for parameter cloning

The drive can be conveniently operated from outside the cabinet

Simple installation on the cabinet door

3m

Page 12

Siemens AG 2013. All Rights Reserved. Industry Sector

Options
Braking module External BOP (Basic Operator Panel)
V20 BOP: Same functions as the integrated BOP The values and setpoints are changed by rotating the wheel BOP cable: 3 m cable with connectors BOP interface: Connection between inverter and ext. BOP Integrated SD/MMC card slot for parameter loading / storing / cloning

Parameter loader
Shortens the deceleration ramp time Suitable for 1 AC 230 V and 3 AC 400 V Duty cycle adjustable from 5 % to 100 % FSD devices with integrated braking unit Loading and storing resp. cloning of parameter sets The converter need not be connected to the power supply Max. 100 parameters sets can be managed on one memory card

Page 13

Siemens AG 2013. All Rights Reserved. Industry Sector

Options
Braking resistor
Dissipates regenerative energy as heat Graduated for FSA, ..., D

Line filter
FSA, .. , D To implement EMC-conforming installations

Output reactors
Allow longer motor cables

Line reactor
Reduction of harmonics Improves the power factor

Page 14

Siemens AG 2013. All Rights Reserved. Industry Sector

Options
Memory card
MMC or SIMATIC SD Memory card

RS-485 Terminator
Bus terminator for stable Modbus and USS communication

Shield connection kit

Optimum shield connection Strain relief

Replacement fan
FSA, FSB, FSC & FSD

Page 15

Siemens AG 2013. All Rights Reserved. Industry Sector

Packaging
Compact inverter compact package
Frame size FSA FSB FSC FSD Width [mm] 143 203 262 318 Height [mm] 218 223 260 286 Depth [mm] 198 226 242 252

Save transport and storage

Cushioning material absorbs impacts and strengthens the box to resist transportation under rough condition

Delivery includes
SINAMICS V20 Getting started guide Certificate Software licenses

Page 16

Siemens AG 2013. All Rights Reserved. Industry Sector

System overview
Comprehensive options
Braking resistor, small (FSA, FSB, FSC) Braking resistor,, large (FSD)

V20 BOP (Basic Operator Panel)

Line reactor

BOP (Basic Operator Panel) interface

Line filter

SD/MMC Memory card

Shield connection kit

Braking module (FSA, FSB, FSC)

Output reactor

Parameter loader

Page 17

Siemens AG 2013. All Rights Reserved. Industry Sector

System overview
Braking
V20 BOP (Basic Operator Panel) Line reactor Braking resistor, small (FSA, FSB, FSC) Braking resistor,, large (FSD)

Comprehensive options

BOP (Basic Operator Panel) interface

Line filter

SD/MMC Memory card

Shield connection kit

Braking module (FSA, FSB, FSC)

Output reactor

Parameter loader

Easy to use

Robustness

Page 18

Siemens AG 2013. All Rights Reserved. Industry Sector

MLFB description

Easy to select - Order number based on power rate

Siemens AG 2013. All Rights Reserved. Industry Sector

Page 19

Order information SINAMICS V20

3AC 400V
Pn kW 0.37 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11 15 Rated Data Order Number Pn Hp I LO_out 6SL3210-5BE13-7 0.5 1.3 6SL3210-5BE15-5 0.75 1.7 6SL3210-5BE17-5 1.0 2.2 6SL3210-5BE21-1 1.5 3.1 6SL3210-5BE21-5 2.0 4.1 6SL3210-5BE22-2 3.0 5.6 6SL3210-5BE23-0 4.0 7.3 6SL3210-5BE24-0 5.0 8.8 6SL3210-5BE25-5 7.5 12.5 6SL3210-5BE27-5 10 16.5 6SL3210-5BE31-1 15 25 6SL3210-5BE31-5 20 31 C U Fan No No No Yes Yes Yes Yes Yes Yes Yes Yes Yes FS

1AC 230V (can be ordered in 2013)

Pn kW 0.12 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3.0 Rated Data Order Number Pn Hp I LO_out 6SL3210-5BB11-2 0.16 0.9 6SL3210-5BB12-5 0.33 1.7 6SL3210-5BB13-7 0.5 2.3 6SL3210-5BB15-5 0.75 3.2 6SL3210-5BB17-5 1.0 3.9 6SL3210-5BB21-1 1.5 6.0 6SL3210-5BB21-5 2.0 7.8 6SL3210-5BB22-2 3.0 11 6SL3210-5BB23-0 4.0 23.6 Fan V0 V0 V0 V0 V0 V0 V0 V0 V0 No No No No No Yes Yes Yes Yes FS

V0 V0 V0 V0 V0 V0 V0 V0 V0 V0 V0 V0

B C D

B C

EMC Standards With integrated line filter category C3 Without integrated filter

EMC Standards With integrated line filter class A version Without integrated filter

A U

Page 20

Siemens AG 2013. All Rights Reserved. Industry Sector

Order information Options and spare parts

Prated kW 0.37 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5 11 15 Braking resistor 6SE6400 4BD11-0AA0 Line reactor 6SE6400 3CC00-2AD3 3CC00-4AD3 3CC00-6AD3 3CC01-0BD3 4BD12-0BA0 4BD16-5CA0 4BD21-2DA0 3CC01-4BD3 3CC02-2CD3 3CC03-5CD3 3CC04-4DD0 Name Parameter loader BOP (Basic Operator Panel) interface Braking module 230V 8A, 400V 7A V20 BOP (Basic Operator Panel) BOP (Basic Operator Panel) cable 3m SIMATIC memory card (SD memory card) RS-485 Terminator (Quantity unit 50 pcs) 3TC03-2CD3 Output reactor 6SE6400 3TC00-4AD2 Shield connection kit 6SL3266 1AA00-0VA0 Replacement Fan Frame Size FS A FS B FS C 3TC01-3BD3 1AB00-0VA0 1AC00-0VA0 1AD00-0VA0 FS D Order number 6SL3200-0UF01-0AA0 6SL3200-0UF02-0AA0 6SL3200-0UF03-0AA0 6SL3200-0UF04-0AA0

3TC05-4DD0 Order Number 6SL3255-0VE00-0UA0 6SL3255-0VA00-2AA0 6SL3201-2AD20-8VA0 6SL3255-0VA00-4BA0 6SL3256-0VP00-0VA0 6ES7954-8LB01-0AA0 6SL3255-0VC00-0HA0

Page 21

Siemens AG 2013. All Rights Reserved. Industry Sector

SINAMICS V20

Introduction Product Functions Communication Commissioning Tools Customer benefits Service and Logistics Support Applications Support Summary
Siemens AG 2013. All Rights Reserved.

Features and functions

Application PID controller BICO function Hammer start Super torque mode Blockage clearing mode Motor staging Flexible boost control Wobble function Slip compensation Dual ramp Adjustable PWM modulation Protection Frost protection Energy saving ECO mode Hibernation mode Energy consumption monitoring Condensation protection Cavitation protection Kinetic buffering Load failure detection Ease of use Connection and application macro Parameter cloning Keep Running Mode USS/MODBUS RTU communication Customized default value Automatic restart Flying start DC-link voltage control Imax control

Page 23

Siemens AG 2013. All Rights Reserved. Industry Sector

SINAMICS V20

Introduction Product Functions Communication Commissioning Tools Customer benefits Service and Logistics Support Applications Support Summary
Siemens AG 2013. All Rights Reserved.

Communication
User terminal
2 analog inputs 1 analog output 4 digital inputs 2 digital outputs

Wiring diagram

Easy to use terminal

Simply plug in, no special tool required The terminal designations are engraved

Communication.
Integrated communication interface for USS and MODBUS RTU, additional modules are not required. Setpoints can also be specified via the analog input Integrated communication macros The automation system can be conveniently set up via the standardized libraries in the PLC
Siemens AG 2013. All Rights Reserved. Industry Sector

Page 25

SINAMICS V20

Introduction Product Functions Communication Commissioning Tools Customer benefits Service and Logistics Support Applications Support Summary
Siemens AG 2013. All Rights Reserved.

SINAMICS V20 Easy to set up, easy to use

AC Supply

Power on
3

AC Supply Digital Output 3 Drive Running *

DI 1 DI 2 DI 3

Analogue Output Speed *

AC Supply Digital Output

Drive Running *

Speed set-point

BOP ON / OFF DI 3 BOP Speed up 10V BOP Speed down

3

DI 1

Digital Output Analogue Output Speed * Drive Running Analogue Output Speed *

AI

M
I V

0V

* Optional. Not DI required 1 ON / OFF

DI 2 Speed up 3 DI 3 Speed down

DI 1 ON / OFF * Optional. Not required

Note: Analog input DIP switch, Set to V unless a constant current source

DI 3 DC Braking (option) AI 1 Speed set-point

* Optional. Not required

Confirm / change motor data

Select connection macro

Select application macro

General parameter settings

AC Supply

DI 1 DI 2 DI 3
DI 1 DI 2
3

AC Supply

Digital Output Drive Running *

PLC
PNP PLC outputs I V

DI 3
3

Analogue Output Digital AC Supply Output 3 Speed * Drive Running *

DI 1 Digital Output DI 1 ON / OFF Analogue Output Speed * DI 2 Drive Running * DI 2 Local / Remote DI 3 DI 3 DC Braking (option) DIrequired 1 Forward Analogue Output * Optional. Not Speed * DI 2 Reverse DI 3 - DC Braking (option) AI Speed Set-point DI 1 ON / OFF 3 * Optional. Not required DI 2 Fixed speed 1 DI 3 Fixed speed 3 M

AI

0V

Note: Analog input DIP switch, Set to V unless a constant current source

* Optional. Not required

Start motor

Macro-based commissioning of the V20 with a fews steps from the first startup through to the running motor
Page 27 Siemens AG 2013. All Rights Reserved. Industry Sector

SINAMICS V20 fast and convenient commissioning

1 Press: Parameter settings

Confirm / change motor data

P1900 Motor data identification P0311 6 Rated motor speed

P0100 Frequency selection Confirm with

P0308 5 COS
4 P0307 Selection of the motor power 3

P0304 Motor voltage

P0305 Set motor current

Siemens AG 2013. All Rights Reserved. Industry Sector

Page 28

SINAMICS V20 fast and convenient commissioning

2 Press: Parameter settings

Select connection macro

Cn001 BOP as single control source Selection of the connection macros E.g. Cn010 USS controller Minus shows the current macro selection

Page 29

Siemens AG 2013. All Rights Reserved. Industry Sector

SINAMICS V20 fast and convenient commissioning

3 Press: Parameter settings

Select Application macro

Selection of the application macro E.g. AP010 Pump application

AP000 No parameter change

Page 30

Siemens AG 2013. All Rights Reserved. Industry Sector

SINAMICS V20 fast and convenient commissioning

4
General parameter settings

Press:

Parameter settings

P2248
Ramp-down time motor potentiometer Technology controller

Selection of the application macro E.g. P1120 Set ramp-up time

Siemens AG 2013. All Rights Reserved. Industry Sector

Page 31

SINAMICS V20

Introduction Product Functions Communication Commissioning Tools Customer benefits Service and Logistics Support Applications Support Summary
Siemens AG 2013. All Rights Reserved.

DT Configurator

Configuration
Selection of drives based on the application matrix even without any experts knowledge Delivery of optimized SINAMICS drives suitable to requirements 2D/3D-Modells, operating instructions, data sheets Support for the following Order process http://www.siemens.com/dt-configurator

Page 33

Siemens AG 2013. All Rights Reserved. Industry Sector

SINAMICS V20

Introduction Product Functions Communication Commissioning Tools Customer benefits Service and Logistics Support Applications Support Summary
Siemens AG 2013. All Rights Reserved.

SINAMICS V20 Easy to install, easy to use and easy to save money!

Easy to USE

Energy efficiency
Easy to SAVE MONEY
The energy consumption is significantly reduced thanks to the energy-saving functions.

Macro-based commissioning and development for operation in harsh environments.

Productivity
Easy to INSTALL
Flexibility and easy integration in existing systems.

Compact
The cost-effective, reliable and easy to use inverter for basic applications
Page 35 Siemens AG 2013. All Rights Reserved. Industry Sector

Easy to install
Installation
Side-by-side, push-through and wall mounting.

Compact design and flexible installation.

Communication
USS and Modbus RTU selectable.

Easy integration in existing systems. Connection

macros and standard libraries support commissioning.

Braking module
Possible to use dynamic braking to increase

the

braking performance. Simply connect the braking resistor to the built-in braking module (>=7.5 kWh).

Flexibility and easy integration in existing systems.

Siemens AG 2013. All Rights Reserved. Industry Sector

Page 36

Easy to use
Macro approach
Optimized application settings for

quick commissioning.

Parameter cloning Easy transfer of parameter settings from one inverter

to another.

Keep Running Mode Higher productivity in production by automatic

adjustment in the case of unstable line supplies.

Robustness
Wider voltage range, improved cooling design and coated PCBs increase

the robustness of the drive.

Macro-based commissioning and robustness for operation in harsh environments.

Page 37 Siemens AG 2013. All Rights Reserved. Industry Sector

Easy to save money

ECO Mode Machine setting according to the relevant application

and adjustment of the current flow to

save energy.

DC coupling Re-use regenerative energy across multiple inverters.

Hibernation Mode Integrated energy saving functions for standby mode.

Integrated energy saving functions for reduction of the energy consumption.

Siemens AG 2013. All Rights Reserved. Industry Sector

Page 38

Very simple connection to an automation system

SIMATIC Panel SINAMICS V20 SIMATIC PLC

Ethernet/PROFINET USS MODBUS RTU

Saving time and minimizing errors

Basic system configuration with standardized PLC libraries and predefined macros in the inverter One cable to connect SINAMICS V20 with USS or MODBUS RTU Integrated communication interface

Page 39

Siemens AG 2013. All Rights Reserved. Industry Sector

SINAMICS V20

Introduction Product Functions Communication Commissioning Tools Customer benefits Service and Logistics Support Applications Support Summary
Siemens AG 2013. All Rights Reserved.

Close to the customer with well established service model

Easily fast Worldwide service network Worldwide network of External service partners for direct support Quick replacement of defect module Easily flexible 7*24h follow-the-sun hotline Website support - face to face Quick on-site support through Service Partner and Regional Siemens Service Siemens-Experts worldwide Easily cheap 24-month warranty period Out-of-warranty service via Service Partners Variety training solution

Hotline
China Germany India USA +86 400 810 4288 +49 911 895 7222 +91 22 2760 0150 +1 423 262 5710 / +1 800 333 7421

Further service contact information: Support contacts siemens.com/automation/support-request

Page 41

Siemens AG 2013. All Rights Reserved. Industry Sector

Service & Support

Operating Manual
Trouble shooting Commissioning

Reset Unit
Factory defaults Customized defaults of OEM

Many ways to get help

Ask Siemens experts Share experiences with other customers Download Documentation

Worldwide 24/7 Field service

Online support

Hotline
Siemens AG 2013. All Rights Reserved. Industry Sector

Page 42

SINAMICS V20

Introduction Product Functions Communication Commissioning Tools Customer benefits Service and Logistics Support Applications Support Summary
Siemens AG 2013. All Rights Reserved.

Target applications
Pumping, ventilating and compressing
Centrifugal pumps Radial/axial fans Compressors

Moving
Belt conveyors Roller conveyors Chain conveyors

Processing
Single drives in the process industry such as mills, mixers, kneaders, crushers, agitators, centrifuges Main drives in machines with mechanically coupled axes such as ring spinning machines, braiding machines for textile, ropes and wire

Page 44

Siemens AG 2013. All Rights Reserved. Industry Sector

Tough environment Ceramic tile production line

SINAMICS V20 was successfully tested in tough environment Simple and crude shop floor Constantly high temperatures over 40C Ceramic dust all over the shop floor 24h / 7days production
Siemens AG 2013. All Rights Reserved. Industry Sector

Page 46

Tough environment Textile environment

SINAMICS V20 was successfully tested in tough environment Oil traces on machines and in the air Cotton fiber all over the shop floor Unstable power supply High humidity level (over 75%) and temperatures over 25C
Siemens AG 2013. All Rights Reserved. Industry Sector

Page 47

Long term outdoor running test

SINAMICS V20 resisted long term climate changes. And the outdoor running test will go on
Page 48 Siemens AG 2013. All Rights Reserved. Industry Sector

First customer successes Easy to install & easy to use

Machining Automatic cutting machine
Taicang Chengda Machinery Co., Ltd.
The machine cuts one or two long adhesive tape rolls into rolls of the preset width. One motor drives one or two rotating shafts on which the adhesive tape rolls are located. The other one rotates the cutter knife to increase the cutting force. A PLC controls the movement and speed of the two drive motors.

PLC HMI
DI:FWD & REV AI: Frequency V20

When the cutter knife touches the conveyor belt, the load torque quickly increases. V20 keeps the speed stable.
Roller
3.7 kW

4 kW

V20 has a more compact design and allows the use of other products without modifying the cabinet.

V20

2.2 kW

1.5 kW

V20 provides user-friendly connection terminals. All control terminals can be easily inserted and need not be screwed in. Cutter knife

Page 49

Siemens AG 2013. All Rights Reserved. Industry Sector

First customer successes Easy to use

Transport Sealing system / Food and Beverage sector
Wei Fang DINGZHENG Machinery
The sealing system fixes caps on bottles. The machine is an integral part of the production line. The cycle sequence is set at the BOP. All commands are issued by the data input terminal. The user requires an external emergency stop.

On/Off DI1 Ext. release DI2 Error acknow. Jog DI3 DI4 DIC 24V 0V 220V DO1+ DO12.2 kW

V20

2.2 kW

Gearbox

We have only selected the connection macro Cn002 and set P702=29. Convenient wiring and parameter setting for quick commissioning.

Page 50

Siemens AG 2013. All Rights Reserved. Industry Sector

First customer successes Easy to use

Machining Grinding machine
Suzhou Xunfeng Machinery Co., Ltd.
The machine performs surface grinding on lacquered wooden flooring. One motor drives the grinder rollers, which rotates the abrasive belt in one direction. The other motor drives the conveyor belt which controls the feedrate via a stepless gearbox. All position switches are connected to a special controller which controls the movements of the abrasive and conveyor belts. Competitor: Delta-B
Position switch

Start/Stop

SINAMICS V20

3AC380V 0.75kW 6-pole

The terminals of the V20 for connection to the controller are easy to handle.

Page 51

Siemens AG 2013. All Rights Reserved. Industry Sector

SINAMICS V20

Introduction Product Functions Communication Commissioning Tools Customer benefits Service and Logistics Support Applications Support Summary
Siemens AG 2013. All Rights Reserved.

SINAMICS V20 The new compact drive is

perfectly tailored to meet your requirements . Productivity
Easy to use

well thought-out & provides all the Basics you need!

The perfect drive for basic requirements Top price level 1 MLFB, complete functionality Perfect for large quantities Short delivery time Service: 24-month warranty period

Energy efficiency
Easy to save money

Compact
Easy to install

The cost-efficient, reliable and easy to use converter for basic applications
Page 53 Siemens AG 2013. All Rights Reserved. Industry Sector

Thank you for your attention!

Siemens AG 2013. All Rights Reserved.

Drive & Motor Workshop

Vietnam, April 2013

Siemens AG 2013. All Rights Reserved.

SINAMICS V20 Launch Vietnam

Thursday, April 4th 2013 Hanoi Wednesday, April 10th 2013 HCMC

09:30 10:45 The new SINAMICS V20 10:45 11:00 Coffee Break 11:00 12:30 Other SINAMICS V/G/S Drives 12:30 13:30 Lunch 13:30 14:30 Principle of variable speed drives 14:30 14:45 Coffee Break 14:45 15:45 How to select and configure a drive 15:45 16:00 Q&A
Siemens AG 2013. All Rights Reserved.

SINAMICS V20 Launch Vietnam

Thursday, April 4th 2013 Hanoi Wednesday, April 10th 2013 HCMC

09:30 10:45 The new SINAMICS V20 10:45 11:00 Coffee Break 11:00 12:30 Other SINAMICS V/G/S Drives 12:30 13:30 Lunch 13:30 14:30 Principle of variable speed drives 14:30 14:45 Coffee Break 14:45 15:45 How to select and configure a drive 15:45 16:00 Q&A
Siemens AG 2013. All Rights Reserved.

SINAMICS Drive Family

High Performance Drive SINAMICS S General Performance Drive SINAMICS G Basic Performance Drive SINAMICS V

Page 4

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

The SINAMICS drive family Fully integrated in control and automation systems

Page 5

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS V20

Line Voltage: 1AC 230V / 3AC380V-480V Power range: 0.1215 kW ECO mode on V/f, V2/f Hibernation mode Energy consumption display Parameter loading without power supply Application and connection macros Keep on running mode for uninterrupted operation Wider voltage range, advanced cooling design and coated PCB increase robustness USS and MODBUS on terminals

SINAMICS V20 the cost-effective, reliable and easy-to-use inverter for basic applications

Page 6

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS V60

Complete solution: SINAMICS V60 and 1FL5 motors, 4 motor types with 4 Nm; 6 Nm; 7.7 Nm and 10 Nm Simple commissioning: The drive solution is commissioned by simply setting parameters at the device. The motor data are already preset 3AC 230V Pulse train interface

SINAMICS V60 The perfect solution for basic servo applications

Page 7

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS G110

Line Voltage: 1AC 230V Power range: 0.123 kW Simple installation and mounting Fast and straightforward commissioning using an optional operator panel or software engineering tool Ideal for use with LOGO! and SIMATIC S7200 control systems

The versatile single-motor drive for low power ratings

The compact variable frequency drive for centrifugal pumps, radial/axial fans and compressors as well as conveyor belts, roller and chain conveyors with only three frame sizes and freely parameterizable digital inputs offers the highest possible degree of flexibility.

Page 8

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS G120C

Line Voltage: 3AC 380V -480V Power range: 0.5518.5 kW Compact device Highest power density of its class Power range: 0.5518.5 kW Simple commissioning and maintenance With BOP-2 or IOP operator panel Safety Integrated: STO Communication options: PN, DP, CANopen, USS, Modbus RTU, EthernetIP

The compact, single-motor drive with small power rating and suitable functionality
The rugged standard drive defines new standards in its class regarding small size, fast commissioning times, extremely simple operator control, high degree of service-friendliness and integrated functionality. For example, for belt conveyors, mixers, extruders, pumps, fans, compressors and simple handling machines. Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Page 9

SINAMICS G120

Line Voltage: 3AC 380V -480V Power range: 0.37250 kW Safety Integrated: STO, SS1, SLS and SBC (without encoder) up to SIL2 Communication via PROFIBUS, PROFINET, RS 485, USS, Modbus RTU, CANopen, EthernetIP Energy-efficient thanks to energy recovery and low harmonics Parameter copy function for series Commissioning

The modular single-motor drive for small up to medium power ratings

The rugged standard drive for universal applications in the industrial environment can even be used under extreme environmental conditions thanks to its clever cooling concept. Power modules capable of energy recovery and Control Units can be freely combined.

Page 10

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Modularity of the SINAMICS G120

Page 11

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS G120 Components

+
3AC 400V SINAMICS G120
PM240 / PM250 / PM260 IP20 BOP-2 IOP PM230 IP20/IP20PT/IP55 CU230P-2

+
CU240B-2 CU240E-2

1AC 200V
PM340 IP20

+
CU240E-2 Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Page 12

4 power modules cover the different market requirements

Overview of power modules
+ stronger DC-Link + Chopper + Higher dynamic + Efficient infeed + Less harmonics + smaller DC-Link

PM250 PM240
IP55 IP20
PM240-2 FSA

Energy regeneration Ideal for applications with high regenerative energy Reduction of energy costs in total system context

PM230
No chopper Only for non dynamic applications, such as pumps, fans, compr. low harmonics IP 55 / IP 20

integrated braking chopper Ideal for applications with low regenerative energy

Page 13

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

G120 differentiation of Control Units

Overview of G120 Control Units

CU250S-2* CU230P-2 CU240E-2 CU240B-2

Basic I/O configuration USS or DP. PN Standard I/O configuration STO as Standard Additional Safety functions optional USS or DP, PN Special I/O configuration for HVAC-apps (i.e. 230V Relais, Ni1000, ...) Real time clock USS, BACnet MS/TP, ModBus, CANopen or DP, PN Extended I/O configuration Closed loop control EPos Optional Servo control Various encoder types Extended Safety USS, DP or PN

* Sales release of CU250S-2 expected in May 2013

Page 14

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS G120P

Line Voltage: 3AC 400V Power range: 0.3790 kW Available in IP20 and IP55 Special HVAC functions for pumps & fans Low harmonics Communication: USS, Modbus RTU, BacNet, PN, DP, CANopen, EthernetIP

The specialist for pumps, fans and compressors

The easy-to-use standard drive that is simple to commission is especially used in building technology, the water industry and process industry for heating, ventilation and airconditioning.

Page 15

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS G130 / G150

Line Voltage: 3AC 380-480V, 3AC 500-690V Power range: 751500 kW Available as standard cabinet or as chassis modules Communication via PROFIBUS, PROFINET and other interfaces Safety Integrated 100% line supply voltage at the motor without any secondary effects Optional integrated line harmonics filter and dv/dt filter

The universal variable frequency drive for high-rating single-motor drives

The quiet and compact drive for single motor applications, which do not require energy recovery, e.g. pumps, fans, compressors, extruders, mixers and crushers.

Page 16

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS G110D

Line Voltage: 3AC 380V -480V Power range: 0.75 7.5 kW Continuous speed control of three phase induction motors Fulfills all of the requirements of conveyor- related applications with frequency control Distributed topology ideal for applications dispersed over wide areas Integrated into TIA via AS-Interface

The distributed single-motor drive for basic solutions

This low-profile solution with degree of protection IP65 for basic drive tasks in conveyor technology combines the Control Unit (CU) and Power Module (PM) function units.

Page 17

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS G120D
Line Voltage: 3AC 380V -480V Power range from 0.757.5 kW High efficiency thanks to energy recovery and low line harmonics Safety Integrated: STO, SS1 and SLS encoderless Basic Positioning Function (EPOS) Interchangeable memory card MMC Communication via PROFIBUS, PROFINET, PROFIsafe Part of Totally Integrated Automation

The distributed single drive for high-performance solutions

The distributed, interchangeable variable frequency drive in a high degree of protection (IP65) has a low profile, is compact and thanks to its metal housing, extremely rugged; ideal for demanding conveyor-related applications in the industrial environment.

Page 18

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS S110

Line Voltage: 1AC 230V / 3AC380V-480V Power range: 0.1290 kW Servo control Safety Integrated Integrated positioning functions Simple system connection to higher level controls (e.g. PLCs) with PROFIBUS, PROFINET, CANopen

The specialist for basic positioning tasks

The AC/AC unit for basic positioning of single axes with synchronous or induction motors.

Page 19

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS S120
Line Voltage: 1AC 230V / 3AC380V-480V , 3AC 500V-690V Power range: 0.124500 kW Servo/vector control, V/f control Integrated safety and positioning functions Freely configurable logic and closed loop control Functions (DCC) Additional motion control functions in conjunction with SIMOTION or SINUMERIK High degree of scalability, flexibility, combinability Energy-efficient as a result of energy recovery or common DC link PROFIBUS/PROFINET/CANopen interface Different cooling types: air, liquid, cold plate cooling

The flexible, modular drive system for sophisticated tasks

The modular drive system in different formats for high-performance and motion control applications in single- and multi axis configurations for synchronous and induction motors. Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Page 20

SINAMICS S120 AC/AC

Line Voltage: 1AC 230V / 3AC380V-480V Blocksize format (0.1290 kW) Chassis format (110250 kW) From 18.5 kW also in a liquid-cooled version Can be combined as required with other size formats

SINAMICS S120 AC drives for high-performance single-axis applications

Page 21

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS S120 DC/AC

Line Voltage: 3AC380V-480V, 3AC 500V-690V Booksize Compact format (0.99.7 kW) Booksize format (1.6107 kW) Chassis format (751200 kW) Also in a liquid-cooled version Highly compact using double-axis modules SINAMICS S120 Cabinet Modules as preconfigured cabinet elements, specifically for multi axis applications in plant construction (power ratings up to 4500 kW)

SINAMICS S120 DC/AC units for high-performance multi-axis applications

Page 22

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Sinamics S120 Scalability through modularity

Example: Configuration of a multi axis drive based on Sinamics S120 Booksize units

HMI

PLC

(Profidrive) DRIVE-CLiQ Motor Module Motor Module Motor Module Line Module DC Bus Motor Module SMC30

CU320

SMC10/ SMC20 TM31

Digital-/Analog I/O Page 23

Motor with DRIVE-CLiQInterface

Motor without DRIVE-CLiQInterface

DRIVE-CLiQEncoder Encoder (TTL/HTL) Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS S150 Cabinet Units

Line Voltage: 3AC 380-480V, 3AC 500-690V Power range: 751200 kW 4Q operation with energy recovery as standard V/f control and vector control with or without encoder Rugged with respect to line voltage fluctuations, reactive power can be compensated Communication via PROFIBUS, PROFINET as well as additional interfaces Integrated safety functions

The drive solution for sophisticated high-rating single-motor drives

The ready-to-connect drive cabinet for applications requiring energy recovery, e.g. test stands, elevators, cranes, conveyor belts, presses, cable winches, centrifuges, crosscutters and shears.

Page 24

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS DCM
Highest degree of scalability by being able to select between a Standard Control Unit and an Advanced Control Unit or a combination of both Power range: 6 kW30 MW Maximum degree of flexibility for specific plant and system requirements Compatible to the predecessor product High plant availability through maximum reliability, service-friendly design and redundant concepts Simple and fast commissioning Communication via PROFIBUS, optionally PROFINET As ready-to-connect drive unit or Control Modules for retrofit projects

The scalable DC drive for basic and demanding applications

Suitable for DC applications in all sectors, for instance, rolling mills, wire-drawing machines, extruders and kneaders, cable railways and elevators as well as test stands. Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Page 25

SINAMICS GL150 Cabinet Units

Minimized number of components through the thyristor based design Power range: 2.8120 MW Communication via PROFIBUS, optionally PROFINET Simple installation, integration and operator control

Rugged single-motor drive for high rating synchronous motors in the medium-voltage range
The single-motor drive that has an extremely high operational reliability is almost maintenance-free in a compact design with high power density for pumps, fans, compressors, extruders and kneaders in the double-digit Megawatt range.

Page 26

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS GM150 Cabinet Units

V/f control and vector control with or without encoder Power range: 820 kW17 MW Communication via PROFIBUS, optionally PROFINET Intelligent maintenance functions

The universal drive solution for medium-voltage single drives

For single-motor high-rating drives that do not require energy recovery, e.g. pumps, fans, compressors, extruders, mixers, crushers and main ships drives.

Page 27

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS SM150 Cabinet Units

4Q operation with energy recovery as standard Power range: 2.831.5 MW Ideal for power exchange between regenerating and motoring applications Communication via PROFIBUS, optionally PROFINET Intelligent maintenance functions

The sophisticated medium-voltage drive solution for single- and multi-motor drives
For single- and multi-motor drives with a high dynamic performance especially in rolling mills and in mining, which must be capable of energy recovery.

Page 28

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS SL150 Cabinet Units

4Q operation with energy recovery as standard Power range 336 MW Simple design with three-phase thyristor bridges permits a high efficiency and high reliability Communication via PROFIBUS High short-time overload capability

The medium-voltage cycloconverter for slow-running synchronous and induction motors with a high torque
For rolling mills, mine hoists, ore crushers and cement mills as well as open-cast mining excavators.

Page 29

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

ROBICON Perfect Harmony

Truly Scaleable Technology 300 kW to 30 MW (Single Channel) Large Number of Frame sizes Most Motor Voltages Supported Low Harmonic Input High Efficiency and Power Factor Line Disturbance Immune New or Existing Motors Negligible Pulsating Torques High Availability

The Perfect Harmony from Siemens - The perfect harmony of performance, process und technology

Page 30

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SIMOTION
Unified, integrated engineering with a complete system Runtime software simply program motion control The optimum platform for every machine type SIMOTION facilitates: High performance, flexible and innovative machine designs High cycle rates with a maximum product quality Lower costs over the complete life cycle Shorter time to market

SIMOTION
Das scalable Motion Control System offers you highest flexibility. It provides central or decentralized concepts as well as PC-, Controller- and Drive based solutions.

Page 31

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SIMUMERIK
SINUMERIK sets the trends in the field of CNC technology: efficient, innovative, compatible. Comprehensive product portfolio from the CNC, through the drive up to the control cabinet Robust, uniform systems as well as standardized solutions Solution competence throughout the entire life cycle in all technologies and sectors Effective in both single-piece and mass production, in shop floor or industrial operation Innovative services for the optimization of your machine or production Uniform CAD/CAM/CNC process chain

SINUMERIK, the powerful CNC platform for machine tools

SINUMERIK is a consistent system platform for machine tool automation that offers costefficient solutions for all technologies and all industries.

Page 32

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Internet Link DT Infocenter

http://www.siemens.com/drives

Page 33

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Internet Link for further information

http://support.automation.siemens.com

Page 34

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

DT- Configurator
http://www.siemens.com/dt-configurator
The DT Configurator supports you with: Selecting the drive based on the application The subsequent ordering process DT Configurator supplies you with: A drive that is optimally tailored to your requirements 2D/3D models Operating instructions Data sheets

Simple entry using the DT Configurator

Page 35

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SIZER engineering software

SIZER supports you when: Defining the mechanical system Dimensioning the drive, motor and gear unit Configuring additional system components Configuring the open-loop/closed-loop control SIZER supplies you with: Engineering results: characteristics, technical data, layout drawings and dimension drawings Calculation of the load-dependent energy demand Calculation of the performance Calculation of the harmonics Part lists with the associated ordering data

Engineering with SIZER ...

SINAMICS sets itself apart as a result of its standard engineering. Once you know one variable frequency drive, then you know them all. This makes it easier for you, especially when it comes to implementing complex plants and systems with several drives or subsequently expanding them. SIZER is available to help engineer all of the drives in the same standard fashion. Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Page 36

STARTER commissioning software

STARTER supports you during: parameterization commissioning diagnosis, Service

STARTER supplies you with: Simple and efficient parameterization through - rapid commissioning with few parameters - expert mode with all parameters Support of service and diagnostic functions directly at the device or via Teleservice access

... commissioning drives with STARTER

STARTER is an intelligent tool that can be used for all SINAMICS drives. It allows you to simply configure and commission the drive components. More specifically, STARTER is menu-prompted and graphically supported.

Page 37

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

STARTDRIVE commissioning software

Totally Integrated Automation Portal is a system-wide engineering tool with SIMATIC STEP 7, SIMATIC WinCC, SINAMICS Startdrive.

Siemens Totally Integrated Automation Portal

STEP 7 V12

WinCC V12

Startdrive V12

Controlling

Operator control and monitoring

Motion

SIMATIC controller

SIMATIC HMI

SINAMICS drives

TIA Portal includes STEP 7, WinCC and Startdrive

Page 38 Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS V20 Launch Vietnam

Thursday, April 4th 2013 Hanoi Wednesday, April 10th 2013 HCMC

09:30 10:45 The new SINAMICS V20 10:45 11:00 Coffee Break 11:00 12:30 Other SINAMICS V/G/S Drives 12:30 13:30 Lunch 13:30 14:30 Principle of variable speed drives 14:30 14:45 Coffee Break 14:45 15:45 How to select and configure a drive 15:45 16:00 Q&A
Siemens AG 2013. All Rights Reserved.

Principle of low voltage motors

Electrical Energy V = Voltage [V] I = Current [A] P = V * I = Power [W]

Mechanical Energy T = Torque [Nm] n = Speed [1/s] P = T*2**n = Power [W]

An low voltage motor converts electrical energy into mechanical energy: 1 Ws = 1 Nm = 1Joule

Page 40

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Mechanical design of a low voltage induction motor

Housing Terminal Box Non Drive End (NDE) Shield

Terminal Board

Fan Cover

Fan Key Shaft Stator

Drive End (DE) Shield Feet

Page 41

Rotor

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Three Phase AC Voltage

A three phase AC voltage consists of three sinusoidal voltages which are offset by 120 respectively. The frequency is depending on the country 50 Hz or 60 Hz

Page 42

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Low voltage motor on a three phase AC supply

An electric current flowing through a conductor creates a magnetic field The three phase AC supply creates a rotating magnetic field in the motor stator The magnetic field of the rotor is either created by permanent magnets or by induction The magnetic field of the rotor follows the rotating magnetic field of the stator The rotating stator field together with the rotor field generate a torque (Torque = Force of a rotational motion) Torque = T [Nm]; Power = P [W]; Speed = n [1/s]

T [ Nm] =

P[W ] 2 * * n[ 1 ] s P[kW ] n[rpm]

T [ Nm] = 9550 *

Page 43

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Low voltage motor on a three phase AC supply

The mechanical construction and the number of windings also determines the motor speed. Actual speed of is always less than the synchronous speed (slip), and is dependent on load

ns = f x 60 p

nS f p

= synchronous motor speed = system frequency = number of pole pairs

No. of poles No. of pole pairs 2 4 6 8 1 2 3 4

nS at 50 Hz 3000 min-1 1500 min-1 1000 min-1 750 min-1

nS at 60 Hz 3600 min-1 1800 min-1 1200 min-1 900 min-1

Page 44

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Low voltage motor on a three phase AC supply

Typical induction motors can be connected either in star (Y) connection or in delta () connection
Star connection Delta connection Star/delta starting

Page 45

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Standard Starting Methods of 3AC Induction Motors

Direct Online Starting DOL:

DOL Starting causes high currents in the supply line

motor current

Inom
nnom

time

Page 46

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Standard Starting Methods of 3AC Induction Motors

Star-Delta Starting Y:
The motor is started in star Y connection and after acceleration switched to delta connection. This reduces the current peak but also the available starting torque

motor current

motor current at D

motor current at

Irated

time
Page 47 Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Standard Starting Methods of 3AC Induction Motors

Softstarter:
Reduction of the voltage via phase-angle-control and by this reduction of the starting current.

L1
M 3~

UL1-L2

L2 L3

UL1-L2

G1

Page 48

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Low voltage motor on a three phase AC supply

3 AC Supply Fixed Frequency = 50 Hz

The rotating magnetic field of the supply has a fixed frequency, therefore the motor will run at one speed only Low Voltage Motor
Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Page 49

Principle of a Variable Speed Drive

3 AC Supply Fixed Frequency = 50 Hz 3 AC Voltage Variable Frequency i.e. -50 Hz to +50 Hz

Variable Speed Drive

The frequency must be varied to vary speed of AC Motor

Low Voltage Motor

Page 50

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Components of a Variable Speed Drive

3 AC Supply Fixed Frequency = 50 Hz

Rectifier

DC Link

Inverter

When we say Variable Speed Drive we also mean:

Variable Frequency Drive, Frequency Converter, Inverter, Drive, VFD, VSD, etc.

Low Voltage Motor

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Page 51

Components of a Variable Speed Drive

Rectifier
A rectifier is an electrical device that converts alternating current (AC), which periodically reverses direction, to direct current (DC), which is in only one direction, a process known as rectification.

DC Link
The DC Link is located between the rectifier on the supply side and the inverter on the motor side. The DC link usually consists of a capacitor which stabilizes the DC voltage and decouples the rectifier from the inverter.

Inverter
An inverter is an electrical device that converts direct current (DC) to alternating current (AC); the converted AC can be at any required voltage and frequency with the use of appropriate transformers, switching, and control circuits.

Page 52

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Components of a Variable Speed Drive

3 AC Supply Fixed Frequency = 50 Hz

Rectifier

DC Link

Inverter

A diode is a two-terminal electronic component that conducts electric current in only one direction. In the other direction a diode behaves like an isolator.

Low Voltage Motor

Page 53

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Components of a Variable Speed Drive

3 AC Supply Fixed Frequency = 50 Hz

Rectifier

DC Link

Inverter

A capacitor (formerly known as condenser) is a device for storing electric charge (Energy).

Low Voltage Motor

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Page 54

DC Link Voltage
Supply Voltage Supply Current DC Link Voltage

Single Phase

Supply Voltage

Supply Current

DC Link Voltage

Three Phase

Page 55

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Components of a Variable Speed Drive

3 AC Supply Fixed Frequency = 50 Hz

Rectifier

DC Link

Inverter

A transistor is a semiconductor device used to amplify and switch electronic signals. Unlike contactors, relays etc. transistors switch without any mechanical movements.

Low Voltage Motor

Insulated Gate Bipolar Transistors

Page 56

Commutation (Flywheel) diodes

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Components of a Variable Speed Drive

3 AC Supply

Rectifier

DC Link Capacitors

Inverter

Low Voltage Motor

Page 57

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Pre Charging

Pre charge resistor

Pre charge relay

When the inverter is first powered up, the capacitors are discharged (at 0V DC) and therefore behave like a short circuit. A pre charge circuit is used to reduce the current and avoid damage of the rectifier diodes.
Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Page 58

Braking Chopper & Resistor

Braking Resistor
(Commonly installed externally via terminals)

Braking Chopper

Low Voltage Motor

Page 59

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

IGBT Switching

Consider this top IGBT switching on

and this lower IGBT switching on

Page 60

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

IGBT Switching - Commutation

The stored energy in the motor coil maintains a current via the commutaion diodes after the IGBTs are switched off

Page 61

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Output Voltage
Voltage

The IGBTs are switched on for a certain amount of time The width of the pulses varies in time to create a RMS sinusoidal voltage. This is called Pulse Width Modulation (PWM)

0V

Current Time

The square wave voltage generates an approximately sinusoidal current when connected to the inductive load of a low voltage motor

Page 62

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Design of a Variable Speed Drive

3 AC Supply

Serial Communication

Digital In- / Outputs

Input/Output Interface

ASIC

Motor

Analog In- / Outputs

Microprocessor

Page 63

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Principle of a PM240 / PM340 & BLM - Motoring

3 AC Supply

Motoring Operation: Current through the rectifier diodes into the DC link capacitors Through the IGBTs to the motor

Motor

Page 64

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Principle of a PM240 / PM340 & BLM - Generating

3 AC Supply

Generating Operation:
Current from the motor through the flywheel diodes to the DC link capacitors Voltage in the DC link capacitors increases At a preset limit of the DC link voltage the barking chopper starts pulsing The regenerated energy will be discharged through the braking resistor and turned into heat
Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Motor

Page 65

Principle of a PM250 / Smart Line Module - Motoring

3 AC Supply

Motoring Operation: Same like PM240 / PM340 Current through the rectifier diodes into the DC link capacitors Through the IGBTs to the motor
Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Motor

Page 66

Principle of a PM250 / Smart Line Module Generating

3 AC Supply

Generating Operation:
Current from the motor through the flywheel diodes to the DC link Voltage in the DC link capacitors increases At a preset limit of the DC link voltage the rectifier IGBTs start pulsing with supply net frequency The energy will be regenerated to the supply net
Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Motor

Page 67

Principle of a Active Line Module - Motoring

3 AC Supply

Line Choke

Motoring Operation: Current through the controlled rectifier IGBTs into the DC link capacitors Through the IGBTs to the motor
Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Motor

Page 68

Principle of a Active Line Module - Generating

3 AC Supply

Line Choke

Generating Operation:
Current from the motor through the flywheel diodes to the DC link DC link voltage stays on the predefined level The regenerated energy of the motor will be regenerated to the supply net via the controlled rectifier IGBTs
Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Motor

Page 69

SINAMICS S120 ALM AFE Principle

Motoring Operation - IGBT, diode and coil work as a Step-up Converter - DC Link Voltage > 1.42 x Supply Voltage - It is possible to achieve an approximately sinusoidal input current with the correct switching pattern

Generating Operation - IGBT, diode and coil work as Step-down Converter

Page 70

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Overview Line Modules

Motoring Operation PM240/PM340 + Basic Line Module Generating Operation

PM250 + Smart Line Module

Active Line Module

Page 71

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

SINAMICS V20 Launch Vietnam

Thursday, April 4th 2013 Hanoi Wednesday, April 10th 2013 HCMC

09:30 10:45 The new SINAMICS V20 10:45 11:00 Coffee Break 11:00 12:30 Other SINAMICS V/G/S Drives 12:30 13:30 Lunch 13:30 14:30 Principle of variable speed drives 14:30 14:45 Coffee Break 14:45 15:45 How to select and configure a drive 15:45 16:00 Q&A
Siemens AG 2013. All Rights Reserved.

CORRECT MOTOR & DRIVE SELECTION Load Considerations

What type of application do we have? How is the load cycle?

Page 73

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

CORRECT MOTOR & DRIVE SELECTION Supply Data

For a correct motor and drive selection the supply voltage is very important. The supply voltage determines the Field Weakening Point which is a crucial information.
Field Weakening Point
Flux, Voltage

The supply frequency is not so important when using drives because it will be rectified to a DC voltage anyway.
Page 74 Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

CORRECT MOTOR & DRIVE SELECTION Motor Limitations

Additionally certain motor limitations need to be considered: Torque reduction at low speeds and above the Field Weakening Point

Page 75

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

CORRECT MOTOR & DRIVE SELECTION Load Considerations

Loads Cycle Times 1 cycle time RMS torque: 12Nm 5 Nm 0 Nm 5s 5s 7s -15 Nm 10s time

20 Nm

Many loads have a certain load duty cycle.

Page 76

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

CORRECT MOTOR & DRIVE SELECTION Network Configuration

Different Network Types TN Network
Most common network for drives No special measures necessary

TT Network
The drive may interfere with the ELCB Special ELCB type necessary

IT Network
No EMC filter allowed Extra device to detect ground fault required

Page 77

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Options: Line Filter acc. EMC directive IEC61800-3

EMC directive: The capability of a device to work in the electromagnetic environment without itself causing electromagnetic interferences which are unacceptable for other devices in this environment

The EMC Filter protects other devices from interference send out by the inverter!

Page 78

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Options: Line Filter acc. EMC directive IEC61800-3

Page 79

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Four different categories are defined depending on the location and the rating of the drive.
Category C1: Category C2:

Drive systems with rated voltages of < 1000 V for unlimited use in the "first" environment Fixed-location drive systems with rated voltages of <1000 V for use in the "second" environment. Use in the "first" environment is possible if the drive system is installed and used by qualified personnel. The warning and installation information supplied by the manufacturer must be observed. Drive systems with rated voltages of < 1000 V for unlimited use in the "second" environment. Drive systems with rated voltages of 1000 V or for rated currents of 400 A for use in complex systems in the "second" environment.

Category C3: Category C4:

Filter Class A: Filter Class B:

Use for Category C3 second environment. Use for Category C2 first environment.

Page 80

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Options: Line Choke / Line Reactor

Line Chokes have three main purposes: 1: Inductance for commutation (Reduction of current peaks) 2: Reduction of harmonics 3: Protection against voltage peaks When is it necessary to use a line choke? - If the ratio: Supply line short circuit power > 100 x rated drive power (System impedance / Fault Level < 1%) a line choke is necessary to reduce current peaks. - If the customer want to reduce the harmonics. - If the customer want to protect the drive against external voltage peaks.

If in doubt it is always better to use a line choke!

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Page 81

Calculate the System / Transformer Short Circuit Impedance

Normally the impedance (short circuit voltage) of a transformer is given on the nameplate. Then the Short Circuit Power (Fault Level) can be calculated as:

100% Psc = PR impT

Then the System Impedance is:

impT = Impedance Transformer [%] impS = Impedance System [%] PR = Rated Power [VA] Psc = Short Circuit Power [VA] PRD = Rated Drive Power [VA]

100% impS = * PRD PSC

Page 82 Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Options: Line Choke AC Choke vs DC Choke

Siemens is using pure AC choke solutions. Some competitors use DC chokes. To convince the customer we need to point out the disadvantages of the DC choke:
1: The harmonic reduction for AC and DC chokes is almost the same. -> no advantage or disadvantage here. 2: A DC choke is smaller and lighter than a AC choke and usually build in. -> Advantage for DC choke. 3: A DC choke cannot protect the drive against voltage peaks. -> Disadvantage for the DC choke. 4: The current in a DC choke flows only in one direction. This leads to changes in the choke characteristic which also changes the harmonics. -> Disadvantage for the DC choke. 5: In some cases the input current between the 3 phases is imbalanced. A AC choke can reduce this imbalance, a DC choke cannot. -> Disadvantage for the DC choke.

Page 83

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Options: Output Reactor / dV/dt Filter / Sinewave Filter

The difference between output choke, dV/dt filter and sinewave filter is shown here:

Page 84

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Options: Output Reactor / dV/dt Filter / Sinewave Filter

Line Chokes, dV/dt Filters and Sinewave Filters are used when: 1: The isolation of the motor windings is not good or it is not known. 2: The cable length between drive and motor is very long

If in doubt it is always better to use a output choke!

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Page 85

Output Derating
Derating of the drive output means a reduction of the permitted output power. This can be necessary because of three reasons: 1: High Pulse Frequency - Higher pulse frequency creates higher internal losses (internal heat loss increases) 2: High Ambient Temperature - High ambient temperature reduces the cooling effect 3: High Installation Altitude - In high altitudes the air is thinner which also a) reduces the cooling effect b) has less isolating effect

In terms of derating Siemens drives are mainly better than most competitors drives!
Page 86 Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Output Derating High Pulse Frequency (PM240)

Page 87

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Output Derating High Ambient Temperature

Page 88

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Output Derating Installation Altitude & Voltage

Page 89

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Overload Capability
The overload capability of a drive is divided into two categories:

HO = High Overload = CT = Constant Torque = Rated Output for MM440

LO = Light Overload = VT = Varable Torque = Rated Output for SINAMICS G120

Originally the rated output of Siemens drives was always the HO / CT rating. The competition usually took the LO / VT rating as rated output. To make it easier to compare Siemens also took the LO / VT rating as rated output for SINAMICS G120

The overload capability of Siemens drives is mainly better than the competitors drives!
Page 90 Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Overload Capability
I [A]
3 sec 200 % HO 150 % LO

150 % HO 110 % LO

100 % 60 sec

300 sec

t [s]

HO: high overload: LO: light overload:

1.5 In during 57 sec in 300 sec 2 x In during 3 sec in 300 sec 1.1 In during 57 sec in 300 sec 1.5 x In during 3 sec in 300 sec

Page 91

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Migration of Micromaster to SINAMICS

Migration of MM4 to Sinamics

Original Drive G110 MM410 MM420 MM430 MM440

Performance

standard

encoder

New drive
New drive PM New drive CU

V20

V20

G120

G120P

G120

G120

PM230 PM230 PM240(-2) PM240(-2) CU240B-2 CU230P-2 CU240E-2 CU250S-2

* Sales release of Sinamics V20 and CU250S-2 expected in May 2013

Page 92

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Migration of Masterdrive to SINAMICS

Migration of Masterdrive to Sinamics

Original Drive MD VC MD MC

No. of axis Performance

single standard high

multi high

standard

single medium

high

multi high

New drive
New drive PM New drive CU

G120
PM240(-2) CU250S-2

S120
PM340 CU310-2

S120
DC/AC CU320-2

G120
PM240(-2) CU250S-2 + License

S110
PM340 CU305

S120
PM340 CU310-2

S120
DC/AC CU320-2

* Sales release of CU250S-2 expected in May 2013

Page 93

Siemens AG 2013. All Rights Reserved. Industry Sector / Drive Technologies

Thank you for your attention!

Ralf Schumacher Siemens Pte Ltd I DT MC 60 MacPherson Road Singapore 348615 E-Mail: [email protected]

Siemens AG 2013. All Rights Reserved.