Delta
Delta
tw/industrialautomation/
DTB Series
User Manual
Ordering Information
DTB 1 2 3 4 5 6
DTB Series
5
6
7
DTB : Delta B Series Temperature Controller 4824: 1/32 DIN W48 x H24mm; 4848: 1/16 DIN W48 x H48mm; 2 3 4 Panel Size (WH) 4896: 1/8 DIN W48 x H96mm; 9696: 1/4 DIN W96 x H96mm R: Relay output, SPDT (SPST: 1/16 DIN and 1/32 DIN size), 250VAC, 5A 1st Output Group Selection V: Voltage pulse output, 14V +10%~ -20% (Max. 40mA) C: DC current output, 4 ~ 20m A; L: Linear voltage output, 0~5V, 0~10Vdc R: Relay output, SPDT (SPST: 1/16 DIN and 1/32 DIN size), 250VAC, 5A 2nd Output Group Selection V: Voltage pulse output, 14V +10%~ -20% (Max. 40mA) None: No EVENT input, No CT (Current transformer); E: EVENT input is provided, No CT (Current transformer) EVENT Inputs / T: CT (Current transformer) is provided, No EVENT input; V: Valve control. CT function (Optional)
Note 1: DTB4824 series: no optional function provided and no extra alarm output supported, but user can set 2nd output as alarm mode. Note 2: DTB4848 series: only one alarm output when optional function supported, but user can set 2nd output as 2nd alarm output. Note 3: Valve control with feedback selection is only available for DTB9696RRV.
4
Input Voltage Operation Voltage Range Power Consumption Memory Protection Display Method Sensor Type Control Mode Control Output Display Accuracy Sampling Rate RS-485 Communication Vibration Resistance Shock Resistance Ambient Temperature Storage Temperature Altitude Relative Humidity
Specifications
100 to 240VAC 50/60Hz 85% to 110% of rated voltage 5VA max. EEPROM 4K bit (non-volatile memory (number of writes: 100,000) 2 line x 4 character 7-segment LED display Process value(PV): Red color, Set point(SV): Green color Thermocouple: K, J, T, E, N, R, S, B, L, U, TXK 3-wire Platinum RTD: Pt100, JPt100 Analog input: 0~5V, 0~10V, 0~ 20 m A, 4~20 m A, 0~50mV PID, ON/OFF, Manual or PID program control (Ramp/Soak control) Relay output: SPDT (SPST: 1/16 DIN and 1/32 DIN size), Max. load 250VAC, 5A resistive load Voltage pulse output: DC 14V, Max. output current 40mA Current output: DC 4 ~ 20m A output (Load resistance: Max. 600) Linear voltage output: 0~5V, 0~10V 0 or 1 digit to the right of the decimal point (selectable) Analog input: 150 msec/ per scan Thermocouple or Platinum RTD: 400 msec/per scan MODBUS ASCII / RTU communication protocol 2 10 to 55Hz, 10m/s for 10min, each in X, Y and Z directions 2 Max. 300m/ s , 3 times in each 3 axes, 6 directions o o 0 C to +50 C o o -20 C to +65 C 2000m or less 35% to 80% (non-condensing)
Input Temperature Sensor Type 0~50mV Analog Input 4~20mA Analog Input 0~20mA Analog Input 0V~10V Analog Input 0V~5V Analog Input Platinum Resistance (Pt100) Platinum Resistance (JPt100) Thermocouple TXK type Thermocouple U type Thermocouple L type Thermocouple B type Thermocouple S type Thermocouple R type Thermocouple N type Thermocouple E type Thermocouple T type Thermocouple J type Thermocouple K type Note 2 :
Note 1 : An external 250 precision resistor should be connected when the current input is selected as the input temperature sensor type.. (Operation mode) must be set if user wish to specify decimal point position. Except for the thermocouple B, S, R type, the decimal point positions of all the other thermocouple type input sensors can be set. The default range of analog input is -999 ~ 9999. For example, when a 0~20mA analog input is selected as the input temperature sensor type, -999 indicates 0mA and 9999 indicates 20mA. If change the input range to 0 ~ 2000, then 0 indicates 0mA and 2000 indicates 20mA. One display scale is equal to 0.01mA.
Operation
There are three modes of operation: operation, regulation and initial setting. When power is applied, controller gets into the operation mode. Press the key to switch to regulation mode. If the key is pressed for more than 3 seconds, controller will switch to the initial setting keys to set the temperature set point. keys to change settings. mode. Pressing the key while in the regulation mode or initial setting mode, forces the controller to return to the operation mode. key to select the desired function and use the
PV/SV: Sets the temperature set point and displays the temperature process value. Use Setting method: While in any function mode, press the key to save the changes. Press The next flow chart shows how to switch for settings and internal functions:
Press Regulation Mode key less than 3 sec Press key Operation Mode
Operation Mode
Use key to set temperature set point Press
Press
Regulation Mode
Auto-tuning (Set in PID control and RUN mode) Press
4 groups PID modes (n=0~3). When n=4, PID control is auto regulated. Press
PD control offset setting (When PID control is ON and Ti=0, set the value of PdoF. Press
Press
Decimal point position selection (except for B, S, R type, all the other types can be set)
Upper-limit alarm 1 Select control mode (This parameter is available only when (See "Pattern and set Editing ALA1 function enables) selection" for detail) Press Press Press Heating/Cooling Select heating/cooling control or Lower-limit alarm 1 control cycle setting or dual loop output control (This parameter is available only when (Set in PID control mode) Press ALA1 function enables) Press
Press
Control cycle setting of 2nd output group (Set in PID control and Dual Loop output control mode) Press
Upper-limit alarm 2 (This parameter is available only when ALA2 function enables) Press
P value of 1st & 2nd output grou Lower-limit alarm 2 during dual loop output control (This parameter is available only when P value of 2nd output group = ALA2 function enables) (P value of 1st output group) x Press Press
Upper-limit alarm 3 (This parameter is available only when ALA3 function enables) Press
Lower-limit alarm 3 (This parameter is available only when ALA3 function enables) Press
Switch setting for feedback signal of valve. (Display when valve control is ON) Press
Automatically regulate feedback value. (Display when valve control is ON) Press
Time setting for valve from full close to full open. (Display when valve control is ON) Press
Display and adjust output value of 1st output group (Display in PID control mode and manual RUN mode) Press
Valve Dead Band setting. (Display when valve control is ON) Press
Display and adjust output value of 2nd output group (Display in dual loop PID control mode and manual RUN mode) Press
In case of using an external CT, the controller displays the current value being measured by CT, if the control output is ON to return to set target temperature
Upper-limit regulation of valve output with feedback to controller. (Display when valve signal feedback function is ON) Press
Lower-limit regulation of valve output with feedback to controller. (Display when valve signal feedback function is ON) Press
Press
Valve output with feedback. (Display when valve feedback function is ON) Press
DA value feedback of valve. (Display when valve feedback function is ON) Press Back to target temperature
* 1 Scale = 2.8uA = 1.3mV for tuning output value PID mode selection: any one of 4 groups PID modes (n=0~3) can be selected. When n=4, program will automatically select 1 group PID that is most useful for target temperature. Select n=0~4 to PID setting: n=3.Press PID setting: n=0.Press decide PID mode.
Press 0~3 groups PID
Td setting: n=0.Press
Integral deviation setting: n=0. AT setting. Press
back to PID deviation setting
in
parameter. The following display is the example operation of pattern No. 0. Select actual step No. when program control is executing
Press
Press
Set additional execution cycle number(0 to 99) Press
Set link pattern, OFF indicates the program end to return pattern No. editing
Exit pattern and step editing selection Switch to and continue setting
Set step No. 07 in order Edit temperature of step No. 7 Press of pattern No. 0
Press
Edit time of step No. 7 of pattern No. 0, unit is hh.mm Press to set actual step No.
mode
Dead band Temperature control can be achieved either by heating or cooling. In DTB series, heating and cooling can be operated simultaneously (Dual Loop output control) to perform temperature Cooling hysteresis control. When Dual Loop output control are used, two control outputs must be connected to the Heating hysteresis ON heating and cooling devices. Please refer to the following for the operation: Heating Cooling : This parameter is used to select heating or cooling action if operate either heating or , 1st output group is heating (reverse) cooling function in this controller. When selecting OFF PV control, and when selecting , 1st output group is cooling (forward) control. At this Set point moment, 2nd output group is regarded as an alarm output. If user select or , it Figure 1. Output operation of ON/OFF control during dual loop output control indicates that user can operate Dual Loop output control function in this controller. When Dead band: dead selecting , 1st output group is heating (reverse) control and 2nd output group is cooling Output band width=positive , 1st output group is cooling (forward) control and 2nd (forward) control. When selecting output group is heating (reverse) control. In DTB series, P (Proportional Band), I(Integral Time) and D(Derivative Time) parameters are automatically set by using the Auto-tuning (AT) function. Heating Cooling : This parameter is for the control mode that must be Dual Loop output control with PID PV control method configured. The value of P, I and D of 1st output group can be set immediately. 0 Set point The P value of 2nd output group is equal to (P value of 1st output group) x and the value of I and D of 2nd output group are the same as the value of I and D of 1st output group. Figure 2. PID control, Dead Band is positive : Dead Band, shown as the following figure 1, 2 and 3. This parameter sets an area in which the heating and cooling control output is 0 centering around the set point in a Dual Loop Dead band: dead Output output control mode. band width=negative
Settings lock. To avoid incorrect operation, two key lock functions are provided. : Lock 1 can lock all settings. All parameters and temperature settings can be locked to disable changes. : Lock 2 can lock settings except the SV (Set point) value. All parameters and temperature settings can be locked with the exception of the SV value. Press and key simultaneously, the Lock status can be released.
0
Cooling PV
Alarm Outputs
There are up to three groups of alarm outputs and each group allows thirteen alarm types in the initial setting mode. The alarm output is activated whenever the process temperature value (PV) is getting higher or lower than the set point of alarm limit.
Set Alarm Type Alarm Output Operation Value 0 Alarm function disabled Output is OFF ON 1 Deviation upper- and lower-limit: This alarm output operates when PV value is higher than the setting value SV+(AL-H) or lower than the OFF SV+(AL-H) SV-(AL-L) SV setting value SV-(AL-L). ON 2 Deviation upper-limit: OFF This alarm output operates when PV value is higher than the setting value SV+(AL-H).
SV SV+(AL-H)
Deviation lower-limit: This alarm output operates when PV value is lower than the setting value SV-(AL-L). Reverse deviation upper- and lower-limit: This alarm output operates when PV value is in the range of the setting value SV+(AL-H) and the setting value SV-(AL-L). Absolute value upper- and lower-limit: This alarm output operates when PV value is higher than the setting value AL-H or lower than the setting value AL-L. Absolute value upper-limit: This alarm output operates when PV value is higher than the setting value AL-H. Absolute value lower-limit: This alarm output operates when PV value is lower than the setting value AL-L.
ON OFF SV-(AL-L) SV
ON OFF SV-(AL-L) SV SV+(AL-H)
ON OFF AL-H
7 8
ON OFF AL-L
10
ON Deviation upper- and lower-limit with standby sequence: This alarm output operates when PV value reaches set point (SV value) and the value is higher than the OFF SV-(AL-L) setting value SV+(AL-H) or lower than the setting value SV-(AL-L). ON Deviation upper-limit with standby sequence: This alarm output operates when PV value reaches set point (SV value) and the reached value is higher OFF than the setting value SV+(AL-H). ON Deviation lower-limit with standby sequence: this alarm output operates when PV value reaches the set OFF point (SV value) and the reached value is lower than the setting value SV-(AL-L).
SV
SV+(AL-H)
SV
SV+(AL-H)
SV-(AL-L)
SV
11
ON Hysteresis upper-limit alarm output: This alarm output operates if PV value is higher than the setting value SV+(AL-H). This alarm output is OFF OFF when PV value is lower than the setting value SV+(AL-L).
AL-L AL-H
12
ON Hysteresis lower-limit alarm output: This alarm output operates if PV value is lower than the setting value SV-(AL-H). This alarm output is OFF OFF
13
when PV value is higher than the setting value SV-(AL-L). ON CT alarm output: This alarm operates when the current measured by transformer (CT) is lower than AL-L or higher than OFF AL-H (This alarm output is available only for the controller with current transformer). When program control is end status, alarm output is ON. When RAMP UP status happens to PID program control, alarm output is ON. When RAMP DOWN status happens to PID program control, alarm output is ON. When SOAK status happens to PID program control, alarm output is ON. When RUN status happens to PID program control, alarm output is ON.
AL-H AL-L
AL-L
SV
AL-H
14 15 16 17 18
Note: AL-H and AL-L include AL1H, AL2H, AL3H and AL1L, AL2L, AL3L
10
5
11
12
PID Control
One group can be selected from any one of 4 groups PID parameters (P, I, D, IOF) for PID control. After AT, PID value and temperature setting will be stored in the selected one group. ~ : PIDn, n=0~4 from which 0~3 correspond to each PID parameter. : n=4, auto PID parameter. Program will automatically select a most useful PID parameter based on current temperature setting. Displayed SV values correspond to ~ ~ : Temperature setting corresponded to the selected PID parameter via user-defined or AT. Valve Control: When use valve control as output control, there are 2 Relay outputs for motor forward/reverse control, one (output 1) for valve open the other (output 2) for valve close. The output volume is controlled by valve open/close and it can be set with feedback function enabled or disabled. When feedback is disabled, output 1 will keep output while valve fully opens and output 2 will keep output while valve fully closes. But if feedback is enabled, please follow the parameter setting for valve control as follows: : Time for valve from full close to full open. : Dead Band setting of valve. The value of current valve output minus previous one must be greater than Dead Band value; otherwise, valve will remain OFF. : Signal feedback setting, ON for enabling feedback and OFF for disabling feedback. When set to 1, it means signal feedback function is activated and will come up selections as follows: : Upper/Lower limit of valve feedback by auto-tuning. must set to for showing up this selection. a. b. : D/A value when value fully opens. Set to be 1 for auto setting or 0 for manual setting. c. : D/A value when value fully closes. Set to be 1 for auto setting or 0 for manual setting. Note: If feedback function setting is with problem, program will see the setting as feedback disabled.
13
1. 2. 3. 4.
RS-485 Communication
Supporting transmission speed: 2400, 4800, 9600, 19200, 38400bps Non-supported formats: 7, N, 1 or 8, O, 2 or 8, E, 2 Communication protocol: Modbus (ASCII or RTU) Function code: 03H to read the contents of register (Max. 8 words). 06H to write 1 (one) word into register. 02H to read the bits data (Max. 16 bits). 05H to write 1 (one) bit into register. 5. Address and Content of Data Register: Address Content Explanation Measuring unit is 0.1, updated one time in 0.4 second The following reading value display indicates error occurs: 8002H : Initial process (Temperature value is not got yet) 1000H Process value (PV) 8003H : Temperature sensor is not connected 8004H : Temperature sensor input error 8006H : Cannot get temperature value, ADC input error 8007H : Memory read/write error o o 1001H Set point (SV) Unit is 0.1, C or F 1002H Upper-limit of temperature range The data content should not be higher than the temperature range 1003H Lower-limit of temperature range The data content should not be lower than the temperature range 1004H Input temperature sensor type Please refer to the contents of the Temperature Sensor Type and Temperature Range for detail 1005H Control method 0: PID, 1: ON/OFF, 2: manual tuning, 3: PID grogram control 1006H Heating/Cooling control selection 0: Heating, 1: Cooling, 2: Heating/Cooling, 3: Cooling/Heating 1007H 1st group of Heating/Cooling control 0~99, 0:0.5 sec cycle 1008H 2nd group of Heating/Cooling control 0~99, 0:0.5 sec cycle 1009H PB Proportional band 0.1 ~ 999.9 100AH Ti Integral time 0~9999 100BH Td Derivative time 0~9999 100CH Integration default 0~100%, unit is 0.1% 100DH Proportional control offset error value, 0~100%, unit is 0.1% when Ti = 0 100EH The setting of COEF when Dual Loop 0.01 ~ 99.99 output control are used 100FH The setting of Dead band when Dual -999 ~ 9999 Loop output control are used 1010H Hysteresis setting value of the 1st 0 ~ 9999 output group 1011H Hysteresis setting value of the 2nd 0 ~ 9999 output group 1012H Output value read and write of Output Unit is 0.1%, write operation is valid under manual tuning mode only. 1 1013H Output value read and write of Output Unit is 0.1%, write operation is valid under manual tuning mode only. 2 1014H Upper-limit regulation of analog linear 1 Unit = 2.8uA(Current Output) = 1.3mV(Linear Voltage Output) output 1015H Lower-limit regulation of analog linear 1 Unit = 2.8uA(Current Output) = 1.3mV(Linear Voltage Output) output 1016H Temperature regulation value -999~+999, unit: 0.1 1017H Analog decimal setting 0~3 1018H Time for valve from full open to full 0.1~999.9 close 1019H Dead Band setting of valve 0~100%; unit: 0.1% 101AH Upper-limit of feedback signal set by 0~1024 valve 101BH Lower-limit of feedback signal set by 0~1024 valve 101CH PID parameter selection 0~4 101DH SV value corresponded to PID value Only valid within available range, unit: 0.1 scale 1020H Alarm 1 type Please refer to the contents of the Alarm Outputs for detail 1021H Alarm 2 type Please refer to the contents of the Alarm Outputs for detail 1022H Alarm 3 type Please refer to the contents of the Alarm Outputs for detail 1023H System alarm setting 0 : None (default), 1~3 : Set Alarm 1 to Alarm 3 1024H Upper-limit alarm 1 Please refer to the contents of the Alarm Outputs for detail 1025H Lower-limit alarm 1 Please refer to the contents of the Alarm Outputs for detail 1026H Upper-limit alarm 2 Please refer to the contents of the Alarm Outputs for detail 1027H Lower-limit alarm 2 Please refer to the contents of the Alarm Outputs for detail 1028H Upper-limit alarm 3 Please refer to the contents of the Alarm Outputs for detail 1029H Lower-limit alarm 3 Please refer to the contents of the Alarm Outputs for detail o 102AH Read LED status b0 : Alm3, b1: Alm2, b2: F, b3: C, b4: Alm1, b5: OUT2, b6: OUT1, b7: AT 102BH Read pushbutton status b0 : Set, b1 : Select, b2 : Up, b3 : Down. 0 is to push 102CH Setting lock status 0 : Normal, 1 : All setting lock, 11 : Lock others than SV value 102DH CT read value Unit: 0.1A 102FH Software version V1.00 indicates 0x100
Start pattern number 0~7 Actual step number setting inside the 0 ~ 7 = N, indicate that this pattern is executed from step 0 to step N correspond pattern Cycle number for repeating the 0 ~ 99 indicate that this pattern has been executed for 1 ~ 100 times execution of the correspond pattern Link pattern number setting of the 0 ~ 8, 8 indicates the program end. 0~7 indicates the next execution pattern number after executing correspond pattern the current pattern Pattern 0~7 temperature set point 2000H~ setting; Pattern 0 temperature is set to -999 ~ 9999 203FH 2000H~2007H 2080H~ Pattern 0~7 execution time setting Time 0 ~ 900 (1 minute per scale) 20BFH Pattern 0 time is set to 2080H~2087H 6. Address and Content of Bit Register: ( First bit of reading will put into LSB, Write data = FF00H for bit set, 0000H for bit clear) 0810H Communication write-in selection Communication write in disabled: 0 (default), Communication write in enabled: 1 o o 0811H Temperature unit display selection C / linear input (default) : 1 , F : 0 0812H Decimal point position selection Except for the thermocouple B, S, R type, all the other thermocouple type are valid. (0 or 1) 0813H AT setting OFF: 0 (default), ON : 1 0814H Control RUN/STOP setting 0: STOP, 1 : RUN (default) STOP setting for PID program 0: RUN (default), 1: STOP 0815H control Temporarily STOP for PID program 0: RUN (default), 1: Temporarily STOP 0816H control 0817H Valve feedback setting status 0: w/o feedback (default), 1: feedback function 0818H Auto-tuning valve feedback status 0: Stop AT (default), 1: Start AT 7. Communication Transmission Format : Command Code: 02: read N bits, 05: write 1 bits, 03: read N words, 06: write 1 words
14
Terminals Identification
DTB4824
OUT 2/ ALM
22.0 -0 (0.87) +0.02 -0
+0.6
OUT 1
+
L
7 1
8 2
- N
9 3
10
+ + DATA+
11 5
Tc IN
RS-485
DATA-
12 6
44.8 (1.76)
+0.6 -0 +0.02 -0
mm (in)
RTD
+ +
DTB4848
65.0 min. (2.56)
OUT1
NO
COM
RTD
+0.6 45.0 -0 +0.02 (1.77) -0
+ +
IN Tc
4 9
DATA-
RS-485
- -
+0.6
5 10 DATA+ 15 COM
mm (in)
DTB4896
DTB4896/DTB9696
DATA+ RS-485 DATASG Ev1 CT Ev2 ALM1 COM RTD
11
L N
2 12 3 13 4 5 14 15
6 16 7 17 8 18 9 19 10 20
+ +
IN Tc
- DTB9696 DTB9696RRV
10
3 8 COM
2 7
NO
50/60 Hz
14 ALM 1
3A 250Vac
15
DTB4824
44.75 mm (1.76 in)
External Dimensions
Dimensions are in millimeter (inch) DTB4848
+0.6
DTB4896
+0.6 0 +0.02 0
+0.6
11
90.8 mm
+0.6
DTB9696
16
Mounting Method Step 1 : Insert the controller through the panel cutout.
Mounting
Mounting Bracket Installation
Step 2 : Insert the mounting bracket into the mounting groove at the top and bottom of the controller Step 3 : Push the mounting bracket forward until the bracket stops at panel wall. Step 4 : Insert and tighten screws on bracket to secure the controller in place. (The screw torque should be 0.8kgf-cm to 1.5kgf-cm) DTB4824 Mounting Method: CT Wiring Method (if CT function is selected)
3 2
06 .8 m m M ax .
1
17 Communication error code response description: Error status 102EH/4750H 0001H 0002H 0003H 0004H 0005H 0006H 0007H Display message: PV SV PV SV PV SV Power ON DTB series, Firmware V1.50 Output VR type with Event option Sensor didnt connect No Connect Error EEPROM EEPROM error Normal display Present value Set value Input error Error Input Input over range PV flash when over PV read back 1000H/4700H N/A 8002H 8003H 8004H N/A 8006H N/A Error status PV unstable Re-initial, No temperature at this time Input sensor did not connect Input signal error Over input range ADC fail EEPROM read/write error
12