DONGFANG ELECTRIC CORPORATION LIMITED
Dr. Harry Chen, Vice President April 20th, 2012
General Introduction
China Central Government
100%
50.03%
Shanghai Stock Exchange Listed in
Code: 600875
Hong Kong Exchanges
Code: 1072
General Introduction
40,000 30,000 20,000 10,000 0
2004 2005 2006 2007 2008 2009 2010 2011
Annual Output (MW) No.1 in the world consecutively for 8 years
Revenue: 6.8 Billion USD Current Assets: 13.1 Billion USD Total employee: 19,990 (1 RMB = 0.1585USD)
5,000 MW of annual production capacity for R&M jobs (~25 Units)
New Orders Composition
Unit Class and Fleets
1000 MW 600 / 660 MW 300 / 350 MW 200 / 210 MW CFB Unit
Ultra-super Critical Ultra-super Critical, Super-Critical, Sub-Critical Super-Critical, Sub-Critical Sub-Critical 50/60MW, 135/150MW, 200/210MW, 300/350MW and 600MW Over Over Over Over 40 Sets of 1000MW, 250 Sets of 600MW, 360 Sets of 300MW, 300 Sets of 200MW and below
Reference:
Manufacture, Hydro
Francis Type: Kaplan Type: Bulb Type: Pelton Type: Pump Storage Type:
1 MW to 770 MW
1 MW to 200 MW 1 MW to 75 MW
1 MW to 200 MW
50 MW to 300 MW
Hundreds of Hydro Units capacity from 1MW to 770MW Reference: 770MW, World 2nd Largest Francis Type 75MW, World Largest Bulb Type
Manufacture, Gas Turbine
Technical Corporation with MHI, Japan for Gas Turbine
M701F
Simple Cycle: 320MW Combined Cycle: 480MW
M701D
Simple Cycle: 144MW Combined Cycle: 213MW
Reference:
M701F, 29 Sets M701D, 2 Sets
Manufacture, Nuclear
Nuclear Island Equipment, Conventional Island Equipment Unit Capacity 1000MW to 1750MW Generation 2+ CPR1000 Generation 3 EPR Generation 3 AP1000 70% Chinese Market Share for Conventional Island 50% Chinese Market Share for Nuclear Island
Manufacture, Wind
Double-Fed Type: 1MW, 1.5MW, 2.5MW 3MW, 5MW Direct-Drive Type: 1.5MW, 2.5MW, 3MW
Reference:
More than 2,600 units installed 4,000 units contracted
Manufacture, Solar
Solar Power Portfolio
DEC Manufacture
Solar Thermal Hydro
DEC Limited
Nuclear Gas Turbine
Wind
DEC Capabilities
Thermal
Hydro
Nuclear
Wind
Gas
Solar
Equipment Manufacture
Plant Turnkey EPC
Plant Service
Remark: *only a few projects
Business in India, Projects
Dongfangs Clients in India
ABHIJEET GROUP ADANI APPL BGR ENERGY SYSTEM DPL EAST COAST ENERGY PVT LTD JPL/CLP INDIA JSW KSK LANCO VEDANTA WBPDCL
Total 89 Units in 28 Plants 41,860MW 34 Units in operation 11,535MW
R&M Case Study
A Typical 200MW Steam Turbine Flow Path R&M Xuzhou Power Plant, unit #7, flow path R&M in 1998
(Commissioning in 1985, Designed Heat rate 8450 KJ/KWh) HP Efficiency Before R&M Design Value for R&M After R&M IP Efficiency LP Efficiency Heat Rate KJ/KWh
KCal/KWh
78.8% 85 % 85.5%
88.3% 92.5% 92.6%
77.6% 87% 87.9%
8625 (2060) 8143 (1945) 8128 (1941)
Exhaust Steam Pressure 5.2 kPa
6%
R&M Case Study
A Typical R&M Case in China (Xiangyang Power Plant #1) Capacity increased from 300MW to 330MW
(Commissioning in 1998 ; R&M in 2011 )
According to Site Inspection & Evaluation, Experiments, Analysis, Computation, we concluded and provided the R&M solutions comprising three portions.
Part One Part Two
Upgrade and Renovation Refurbishment
Part Three Miscellaneous
R&M Case Study Part One
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Modification Items Optimization of Pulverizing and Combustion System Renovation of Fans Optimization of Thermodynamic System Vacuum Sealing Vacuum Pumping System Hi-Lo Speed of Circulating Water Pump Flow Path of Steam Turbine Boiler Feed Water Turbine Boiler Body Generator Capacity Increasing Electrical system Coal Mill Rubbery Ball Cleaning Device Turbine oil treatment device Intermittent and continuous drain system 142.8 0.424 5.6 121.8 0.01 3.5 8.4
Upgrade and Renovation
Reduce of Heat Rate (KCal/KWh) 3.5 0.175 Reduce of Auxiliary Power Consumption (%)
R&M Case Study
Part Two
No. 1 2 3 4
Refurbishment
Modification Items
Insulation Replacement Optimization of Operation Mode Electrical System Thermal Control system
Part Three
No. 1 2 3 4 5
Miscellaneous
Modification Items
Replacement of Condenser Pipe Heating System Modification Add Oxygen Measurement Sensor to Boiler Recommended items for Generator Capacity increasing Add inverter to Desulfurization Booster fans
R&M Case Study
A Typical R&M Case in China (Xiangyang Power Plant #1) Capacity increased from 300MW to 330MW
Summary
Modification Items Heat Rate of the generating Unit (by total R&M) Heat Rate of the generating Unit (by ST modernization) Heat Rate of the Steam Turbine Plant Output Lifecycle Before R&M 10224 kJ/kWh (2446 kcal/kWh) 10224 kJ/kWh (2446 kcal/kWh) 8686 kJ/kWh (2075 kcal/kWh) 300MW 25-10=15 years After R&M 9376 kJ/kWh (2240 kcal/kWh) 9523 kJ/kWh (2275 kcal/kWh) 7920 kJ/kWh (1892 kcal/kWh) 330MW
8%
10%
Refurbish to 25 years
The Investment will be returned in 3 ~ 4 years.
R&M Case Study
Boiler R&M (Xiangyang Power Plant #1) Capacity increased from 300MW to 330MW
To meet the requirement of larger capacity, from 300MW to 330MW, and solve the problems due to the change of coals such as lower steam temperature at reheater outlet; slagging in the furnace; high flue gas temperature at APH outlet. The retrofit scheme for boiler established by DEC through performance calculation as below: Add about 1500m2 of vertical section low temperature reheater heating surface; H-FIN type economizer is used instead of smooth economizer; Low-NOx horizontal dense-lean burner is adopted.
R&M Case Study
Boiler R&M (Xiangyang Power Plant #1) Capacity increased from 300MW to 330MW
Item Unit capacity Maximum continuous rating Exit gas temperature (after correction) Boiler efficiency (after correction) NOx emission (O2=6%) High temperature reheater outlet steam temperature Before retrofit 300MW 1025 t/h 145 91.92% 422mg/Nm3 522 After retrofit 330MW 1077 t/h 135 93.22% 360mg/Nm3 540
10%
R&M Case Study
Boiler R&M (Qinling Power Plant #3, 200MW)
In order to solve the problem of low steam temperature at reheater outlet, which is influenced by the low exhaust steam temperature of steam turbine high pressure cylinder, the retrofit scheme for reheater system established by DEC through performance calculation is to add about 770m2 of vertical section low temperature reheater heating surface located in the front deflecting chamber in the back pass to increase the heat absorption of low temperature reheater, thus ensuring the reheater outlet steam temperature is 540 and no overheating happens to the reheater under various load. Item Unit capacity High temp reheater outlet steam temp Before retrofit 200MW 515 After retrofit 200MW 540
R&M Case Study
Boiler Burner Renovation (Beilun TPP #2, 600MW)
DEC established a comprehensive retrofit scheme after performing feasibility analysis and adequate demonstration for the combustion system retrofit for Beilun Power Plant 2# imported boiler. The scheme is to replace the original 36 pieces of dual-channel burners with new type low NOx swirl PC burners self-developed by DEC, to keep the original elevations of burners, to arrange OFA nozzles at the proper positions of top layer of burners at the front and rear walls, dividing the furnace into the combustion zone and burnout zone so as to realize further staged combustion. The NOX emission is reduced from 700mg/Nm3 to 280 360 mg/Nm3 after the retrofit. Meanwhile, the boiler efficiency retains unchanged. Hence, this retrofit met the environmental protection requirement and realized its expected goal.
R&M Case Study
Boiler Burner Renovation (Beilun TPP #2, 600MW)
Item Unit capacity Boiler efficiency NOx emission (O2=6%) Before retrofit 600MW 92.75% 633mg/Nm3 After retrofit 600MW 92.97% 304mg/Nm3
50%
Indian LMZ 200MW Focus
Typical Proposal for Indian TPP R&M Projects ( LMZ Steam Turbine)
1. Applying new technology. 2. Replacement of components, which have exhausted their life due to various reasons. 3. Change of components that are needed to adhere to prescribed environmental standards. 4. Necessary modifications in the system to run the unit at rated capacity with the available low calorific coals.
R&M Case Study
R&M Project Organization for India
Client
DEC, Power Plant Service Division (R&M Contractor) DEC, Power Plant Service Division (R&M Contractor) DEC(India), Site Management DEC(India), Site Management
DEC, R&D Centre DEC, R&D Centre (Design Institute) (Design Institute)
DEC DEC Turbin Turbin e e
DEC DEC Boiler Boiler
DEC DEC Generator Generator
Sub-vendor Sub-vendor Out of India Out of India
Sub-vendor Sub-vendor Within India Within India
Site Inspection Site Inspection Diagnosis Diagnosis Evaluation Evaluation Engineering of TPP Engineering of TPP Detailed Design Detailed Design . .
ST (GT)& ST (GT)& Auxiliaries Auxiliaries
Boiler Boiler Auxiliaries Auxiliaries
Generator Generator Auxiliaries Auxiliaries
System Auxiliaries System Auxiliaries (Fans, Pumps, (Fans, Pumps, Valves, Piping) Valves, Piping) I&C (DCS) I&C (DCS) Commissioning Commissioning
Civil Construction Civil Construction Erection Erection Materials Materials Fire-Fighting Fire-Fighting Repair Repair
Indian LMZ 200MW Focus
Dongfang 200MW vs. Indian LMZ 200MW
Item 1 2 3 4 5 6 7 8 9 10 11 12 Comparison Type Rated Power Max Power Main Steam Reheat Steam Max Stream Flow Speed HP IP LP Weight LP Last Row Blade Dongfang 2F 215MW 219.9MW 12.75MPa/535 2.207MPa/535 670 t/h 3000rpm I + 11 11 2x4 500T 650 - 807 mm LMZ 2F 210MW 215MW 12.74MPa/540 2.342MPa/540 670 t/h 3000rpm I + 11 11 2x4 500T 765/740mm
Indian LMZ 200MW Focus
LMZ 200MW R&M is based on our RICH experience on 200MW manufacture/R&M and operation data accumulation
I. DEC has supplied 200MW Class Thermal Power Units to 66 power plants with 92 Boilers, 106 Turbines and 104 Generators.
II. Out of the 106 sets of 200MW steam turbines manufactured by DEC, we performed flow path R&M to 42 units. III. DEC also performed flow path R&M to 20 units of 300MW and 31 units of non-OEM 300MW units with various outputs. IV. Since manufacturing the first 200MW class unit in the 1970s, DEC has applied advanced technologies to the original design, adopting 600MW and 1000MW ultra-supercritical advanced steam turbine technologies.
Turbine factory
Brand new manufacture facility re-located in Deyang starting operation in May 2010, just two years after the major earthquake which destroyed all the facilities. It is the most advanced and the largest turbine manufacture facilities in the world.
Thank you and welcome to visit us
You have to see to believe it
