Rearmount

68RM45-104
68RM45-604
68RM45-704

T-254-01PL

Revised 5/96

Service Parts List

68RM-45-104, 68RM-45-604 & 68RM-45-704
REARMOUNT BUS
AIR CONDITIONING AND HEATING UNITS
CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Model Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
Letter Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
i
Unit Assembly --- Rear Bus View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Unit Assembly --- Inside Bus View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Electrical Control Panels --- 68RM-45-104 Model . . . . . . . . . . . . . . . . . . . . . . . . .
3
Electrical Control Panels --- 68RM-45-604 & 704 Models . . . . . . . . . . . . . . . . . . .
4
Rear Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Condenser Fan Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Evaporator Blower Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Bulkhead Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Heater Coil and Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Installation and Compressor Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10

Carrier Transicold Division, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221
Carrier Corporation 1996 D Printed in U. S. A. 0296

Revised 5/96

68RM-45
INTRODUCTION
This parts list identifies service replacement parts for the Carrier Transicold Bus Air Conditioning and Heating
Models listed in the model chart below. This parts list does not include detailed replacement parts for the O5G compressor. Detailed parts identification for these items may be found in the applicable parts list, T-200.

Model Chart
Models

A/C

Heat

Vent

Description

Refrigerant

68RM-45-104

---

Standard Unit

*R-22

68RM-45-604

3 inch Offset --- Heat Relay #2 added with

optional Power Vent

*R-22

68RM-45-704

---

---

3 inch Offset --- Heat Only

---

*R-134a refrigerant kit available.

ORDERING INSTRUCTIONS
All orders and inquiries for parts must include: Unit Serial Number, Part no., description of part as shown on list
and quantity required. Address all correspondence for parts to the following address:
CARRIER TRANSICOLD DIVISION
Replacement Components Group, TR---20
P.O. Box 4805, Syracuse, NY 13221.
GENERAL NOTES
To find replacement parts, determine major group in which replacement part is located, consult table of contents
for the appropriate page for the illustrated breakdown of the replacement part. The following letter designations are
used to classify parts throughout this list.
A/R

As Required

NSS

Not Sold Separately --- order next

higher assembly or kit.

CRES

Corrosion Resistant Steel

300 Series unless otherwise
specified.

P--- ---

NS

Not Shown in the illustration.

Suffix P--- --- added to part number

means part is available in packaged
quantity only. Example:
P/N 34---00373---01P10 is a package
of 10 P/N 34---00373---01. Use part
number and P--- --- suffix when ordering.

NSA

Non ---Stock Assembly --- order components

listed under the assembly.

PL

Purchase Locally.

NSI

Non ---Stock Item --- may be available

on special order.

SV

Suffix SV added to part number

designates service replacement part.

Revised 5/96

68RM-45
ITEM

PART NO.

DESCRIPTION

QTY

UNIT ASSEMBLY -- REAR BUS VIEW

1

CURBSIDE
(CS)

ROADSIDE
(RS)

9
10
11
12
14
13

15
16
19

18

20

17

21
14
1
2
3
4
5
6
7
8
9
NS
NS
NS
NS
10
10
NS
11
12
12
NS
13
14
15

----10-00317-00
KM43AG301
68RM35-1332
14-00111
EK02KK205
68RM45-114
14-00029-07
16-00171
16-00172-01
16-03301
16-00173
12-00299-06
12-00299-09
22-02392-00SV
68RM45-142
12-00299-03
12-00299-10
22-01585-02
14-00196-00
17-21002-01
34-06088-00

22

23
24

21
14

Panel, Rear Control --- Refer to Rear Control Panel Section

1
Motor, Condenser Fan --- Refer to Condenser Fan Motor Assembly Sect. Switch, Thermal (Low Ambient Sw.)
1
Indicator, Moisture & Liquid
1
Receiver Assembly
1
Sight Glass, 1/2 NPT
2
Plug, Fusible, 3/8 MPT
1
Coil Assembly, Condenser
1
Valve, Check --- Includes:
1
Seat, Brass/Teflon
1
Spring
1
Gasket, Copper
1
Cap
1
Switch, Pressure (Unloader Sw. #3) --- R-22
1
Switch, Pressure (Unloader Sw. #3) --- R-134a
1
Connector
Tube, Discharge, 7/8 O.D.
1
Switch, Pressure (Condenser Fan Speed Sw.) --- R-22
1
Switch, Pressure (Condenser Fan Speed Sw.) --- R-134a
1
Connector, Male --- 2-Cavity
Valve, Discharge --- Includes:
1
Cap, Valve
1
Nut, Discharge Tube, 1-7/16 (NSI)
1
1

68RM-45
ITEM

PART NO.

DESCRIPTION

QTY

UNIT ASSEMBLY -- OUTSIDE BUS VIEW (CONTD)

16
40-00491-00
Fitting, 1-7/16
17
--Coolant Valve --- Refer to Heater Coil and Valve Section
18
66U1-1571-21
Grommet, Liquid Line, .69 ID (NSI)
19
--Evaporator Blower Motor --- Refer to Evaporator Blower Section
20
68RM45-1073
Bracket, Valve & Filter-Drier (NSI)
21
14-01106-00
Valve, Service --- Includes: Item 14
22
14-01105-00
Filter-Drier --- R-22
22
14-00200-00
Filter-Drier --- R-134a
23
PL
Washer, Plain,1/4
24
PL
Screw, Hex Head, 1/4-20 x 1.00

1
--1
--1
2
1
1
A/R
A/R

UNIT ASSEMBLY -- INSIDE BUS VIEW

CURBSIDE
(CS)

ROADSIDE
(RS)
1
2

13

12
11
10
9
1
2
2
2
3
4
5
6
7
7
8
9
9
NS
10
11
12
13

68RM45-364
68RM45-594
68RM45-594-2
68RM45-664
68RM45-164
68RM45-124
38-00518-02
--66U1-1224-51
14-01104-08
66U1-1214-5
12-00299-05
12-00299-08
22-02392-01
40-00491-01
34-06088-01
68RM45-164-1
58-00065-11

7, 8

Pan Assembly, Condenser Bulkhead

Baffle, Condenser Bulkhead --- 104 Model
Baffle, Condenser Bulkhead --- 604 Model
Baffle, Condenser Bulkhead --- 704 Model
Housing Assembly, Blower (Insulated) --- Roadside
Coil Assembly, Evaporator
Filter, Air (Disposable\
Control Panels --- Refer to Applicable Electrical Control Panel Section
Valve, Expansion --- R-22
Valve, Expansion --- R-134a
Body, Valve (NSI)
Switch, Pressure (Unloader Sw. #2) --- R-22
Switch, Pressure (Unloader Sw. #2) --- R-134a
Connector
Fitting, Suction Tube
Nut, Suction Tube, 1-11/16 (NSI)
Housing Assembly, Blower (Insulated) --- Curbside
Grommet, Suction Line (NSI)
2

1
1
1
1
1
1
3
--1
1
1
1
1
1
1
1
1
1

68RM-45
ITEM

PART NO.

DESCRIPTION

QTY

ELECTRICAL CONTROL PANELS -- 68RM45-104 MODEL

1

11
19, 20

18

14, 15

17 16

10
13

8
12

D1

D2

26, 27, 28
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
NS
21
22
23
24
25
26
27
28
NS
NS
NS

68RM45-324
68RM45-1194
68RM45-1234
10-00247-04
10-00307-01
10-00247-05
10-00247-03
68RM45-1214
22-01594
10-00300-00
10-00306-00
68RM45-334
68RM45-1264
10-00301-00
10-00302-00
68RM45-1204
10-00237-02
68RM45-1142
10-00312-00
10-00311-00
68RM45-1133
10-00310-00
10-00308-00
10-01120
22-01563-02
22-01612-00
10-00309-00
10-00314-00
10-00324-00
22-01030-54
22-01030-02
22-01030-62

25

D3

24

23

Panel, Relay (NSI)

Label, Circuit Breaker (NSI)
Bracket, Circuit Breaker (NSI)
Breaker, Circuit, 10 amp (CB6)
Breaker, Circuit, 60 amp (CB4 & CB5)
Breaker, Circuit, 40 amp (CB2 & CB3)
Breaker, Circuit, 15 amp (CB1)
Label, Component Identification (NSI)
Block, Terminal --- Power (NSI)
Solenoid, Contactor (24 vdc)
Solenoid, Contactor (24 vdc)
Panel, Electrical (NSI)
Label, Component Identification (NSI)
Relay (24 vdc)
Receptacle, Relay
Label, TSP & RHCS (NSI)
Switch, Toggle
Bracket, Switch (NSI)
Knob, Temperature Selector
Potentiometer
Cover, Selector (NSI)
Thermostat Controller
Relay, A/C Stop
Rectifier
Block, Terminal --- 10 Pole (NSI)
Jumper, Terminal Block
Relay, Evaporator Speed
Cover, Evaporator Speed Relay
Sensor Assembly
Diode Assembly, 6 amp (D1, D4)
Diode Assembly, 6 amp (D3)
Diode Assembly, 6 amp (D4)
3

22

21
1
1
1
1
2
2
1
1
1
4
2
1
1
8
8
1
1
1
1
1
1
1
1
2
1
A/R
1
1
1
A/R
1
1
Revised 5/96

68RM-45
ITEM

PART NO.

DESCRIPTION

QTY

ELECTRICAL CONTROL PANELS -- 68RM45-604 & 704 MODELS

1

D1
D4

13
21, 22

29
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
NS
20
21
22
23
24
25
26
27
28
29
NS
NS

68RM45-624
68RM45-1194
68RM45-1234
10-00247-04
10-00307-01
10-00247-05
10-00247-03
22-01563-02
22-01030-54
68RM45-1484
22-01594-00
10-00300-00
10-00306-00
68RM45-614
68RM45-1494
68RM45-1204
10-00237-02
68RM45-1142
10-00312-00
68RM45-1133
10-00311-00
10-00301-00
10-00302-00
10-00310-00
10-00309-00
10-00314-00
10-00324-00
10-00308-00
22-01612-00
10-01120
22-01030-62
22-01030-02

Revised 5/96

28

27

11

12
19, 20 18 17 16

24, 25, 26

15

10

14

23

Panel, Relay (NSI)

Label, Circuit Breaker (NSI)
Bracket, Circuit Breaker (NSI)
Breaker, Circuit, 10 amp (CB6) --- Used with 604 model only
Breaker, Circuit, 60 amp (CB4 & CB5) --- Used with 604 model only
Breaker, Circuit, 40 amp (CB2 & CB3)
Breaker, Circuit, 15 amp (CB1)
Block, Terminal --- 10 Pole (NSI)
Diode Assembly, 6 amp (D1, D4)
Label, Component Identification (NSI)
Block, Terminal --- Power (NSI)
Solenoid, Contactor (24 vdc) (Only 2 needed for 704 model)
Solenoid, Contactor (24 vdc) --- Used with 604 model only
Panel, Electrical (NSI)
Label, Component Identification (NSI)
Label, TSP & RHCS (NSI)
Switch, Toggle
Bracket, Switch (NSI)
Knob, Temperature Selector
Cover, Selector (NSI)
Potentiometer
Relay (Only 5 needed for 704 model) (24 vdc)
Receptacle, Relay
Thermostat, Controller
Relay, Evaporator Speed
Cover, Evaporator Speed Relay
Sensor Assembly
Relay, A/C Stop --- Used with 604 model only
Jumper, Terminal Block
Rectifier (Only REC2 needed for 704 model)
Diode Assembly, 6 amp (D2)
Diode Assembly, 6 amp (D3)
4

1
1
1
1
2
2
1
1
A/R
1
1
A/R
A/R
1
1
1
1
1
1
1
1
8
8
1
1
1
1
1
A/R
2
1
1

68RM-45
ITEM

PART NO.

DESCRIPTION

QTY

REAR CONTROL PANEL

1
2
3
4
10

5
6

9
7

1
2
3
4
5
6
7
8
9
10

68RM45-273
22-01611-00
10-00315-00
34-06088-00
34-06095-00
68RM45-1224
10-01165-00
10-00237
22-01608-01
22-01609-01

Panel, Rear Control

Plug, 24 Pin Receptacle
Stud, Battery (POS.)
Nut, Retaining
Stud, Battery (NEG.)
Label, Control Panel
Meter, Running Time
Switch, Toggle
Cable, Battery, 47 inch --- Black Positive (NSI)
Cable, Battery, 47 inch --- Red Negative (NSI)

1
1
2
2
2
1
1
1
1
1

68RM-45
ITEM

PART NO.

DESCRIPTION

QTY

CONDENSER FAN MOTOR ASSEMBLY

1
2
3, 4
5, 6, 4
7

1
2
3
4
5
6
7
8

38-00516-00
68RM35-433
PL
PL
PL
PL
54-00517-00
68RM35-1133

Revised 5/96

Fan Blade, Condenser

Bracket, Motor Mounting (NSI)
Screw, Hex Head, 3/8-16 x 1.00 lg
Washer, Plain, 3/8
Screw, Hex Head, 3/8-16 x 0.75 lg
Washer, Lock, 3/8
Motor, Condenser
Grille, Fan Blade

2
2
A/R
A/R
A/R
A/R
2
2

68RM-45
ITEM

PART NO.

DESCRIPTION

QTY

EVAPORATOR BLOWER ASSEMBLY

4
1

9
3
12,13,14

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14

PL
PL
PL
38-00512-00
38-00512-01
68RM45-1442
PL
PL
54-00508-00
PL
68RM35-193
68RM40-202-2
PL
PL
PL

11

Screw, Hex Head, 3/8-16 x 4.00

Washer, Lock, 3/8
Washer, Plain, 3/8
Blower Wheel (CW Rotation) -- Roadside
Blower Wheel (CCW Rotation) -- Curbside
Venturi, Blower (NSI)
Washer, Plain, 1/4
Screw, Hex Head, 1/4-20 x 1.00
Motor, Evaporator Blower
Screw, Hex Head, 3/8-16 x 1.00
Bracket, Motor Mounting (NSI)
Bracket, Motor (NSI)
Screw, Hex Head, 5/16-18 x 3/4
Washer, Lock, 5/16
Washer, Plain, 5/16

10

8
A/R
A/R
1
1
2
A/R
8
2
8
2
4
8
A/R
A/R

68RM-45
ITEM

PART NO.

DESCRIPTION

QTY

BULKHEAD ASSEMBLY
1, 2, 3

1
2
3
1
2
3
1
2
3

68RM45-314
68RM45-1054
68RM45-1254
68RM45-304
68RM45-1044
68RM45-1174
68RM45-304
68RM45-1344
68RM45-1364

Bulkhead Assembly, Unit -- 96 inch Frame --- Includes: (NSI)

Bulkhead (NSI)
Gasket, Bulkhead (NSI)
Bulkhead Assembly, Unit -- 102 inch Standard Frame --- Includes: (NSI)
Bulkhead (NSI)
Gasket, Bulkhead (NSI)
Bulkhead Assembly, Unit -- 102 inch 3 Offset Frame --- Includes: (NSI)
Bulkhead (NSI)
Gasket, Bulkhead (NSI)

1
1
1
1
1
1
1
1
1

68RM-45
ITEM

PART NO.

DESCRIPTION

QTY

HEATER COIL AND VALVE ASSEMBLY

2

10

6
7, 8
14
1
2
3
4
5
6
7
8
9
10
11
12
13
14

40-00081
68RM45-134
58-04110-00
44-00318-00
58-04967-01
68RM45-173
PL
PL
14-00194-00
68RM45-343
PL
PL
PL
PL

Vent, Air Purge

Coil Assembly, Heater
Hose, Formed, .88 ID
Clamp, Hose, 7/8
Hose, Radiator, .88 ID --- 3.8 ft cut to length
Plate Assembly, Heater Connection
Screw, Hex Head, 1/4-20 x 1.00
Washer, Plain, 1/4
Valve, Coolant (Reheat)
Bracket, Valve (NSI)
Washer, Plain, 3/4 (CRES)
Washer, Plain, 7/16 (CRES)
Washer, Lock, 7/16 (CRES)
Nut, Hex, 7/16-20 (CRES)

13

12 11
1
1
1
A/R
1
1
3
3
1
1
3
1
1
1

68RM-45
ITEM

PART NO.

DESCRIPTION

QTY

INSTALLATION AND COMPRESSOR COMPONENTS

NS
NS
NS
NS
NS
NS
NS
NS
NS

68RM45-283
14-01042-04
17-10812
17-10806-02
68RM45-1182
40-00491-00
42-00243-00
17-10806-10
17-10811-05

Tube Assembly --- Discharge --- Includes:

Valve, Discharge Service --- Includes:
Cap, Service Valve (Plastic) --- Includes:
Gasket, Service Valve Cap
Tube, Discharge, 7/8 OD (NSI)
Fitting, Discharge, 1-7/16 ORS
O-Ring, Discharge Fitting
Cap, Service Valve (Brass) (Optional)
Gasket, Sertvice Valve (Valve to Compressor)

1
1
1
1
1
1
1
A/R
1

NS
NS
NS
NS
NS
NS
NS
NS
NS
NS

68RM45-293
17-31062
17-10812
17-10812-02
68RM45-1143
68RM45-1192
40-00491-01
42-00243-01
17-10806-10
17-40005-05

Tube Assembly --- Suction --- Includes:

Valve, Suction Service --- Includes:
Cap, Service Valve (Plastic) --- Includes:
Gasket, Service Valve Cap
Tube, Suction, 1-1/8 OD (NSI)
Bracket, Mounting (NSI)
Fitting, Suction, 1-11/16 ORS
O-Rings, Suction Fitting
Cap, Service Valve (Brass) (Optional)
Gasket, Sertvice Valve (Valve to Compressor)

1
1
1
1
1
1
1
1
A/R
1

NS
NS
NS
NS
NS

56-06881-00
56-06882-00
12-00299-01
12-00299-00
12-00299-07

Hose, Flex --- Discharge

Hose Assembly, Flex --- Suction
Switch, Low Pressure --- R-22 & R-134a
Switch, High Pressure --- R-22
Switch, High Pressure --- R-134a

1
1

NS
NS
NS

50-00206-00
04-00056-00
50-00205-00

Pulley (PTO)
Bushing, Pulley (PTO)
V-Belt (Compressor to PTO) (Allision Transmission 2R5VX530)

1
1
1

NS
NS
NS
NS
NS

17-44054-02
22-50030
17-40408-02
14-01093-00
06DA403844

Compressor Assembly, O5G Service

Coil, Unloader (24 vdc) --- Includes:
Cap, Snap
Snubber Assembly
Valve Assembly, Check (Schrader)

1
2
1
1
3

NS
NS
NS
NS
NS
NS
NS
NS
NS
NS

50-01122-12
50-01122-50
50-01122-91
04-00130-00
34-1186-00
68G2-9082
PL
34-00613-10
68G2-9072
34-06083-00

Clutch Assembly (24 vdc/2---5V) --- Includes:

Coil, (24 vdc)
Rotor and Armature Assembly (2---5V) --- Includes:
Bearing
Ring, Retainer
Washer (Special)
Washer, Lock, 3/8
Capsrew, Hex Head, 3/8-24 x 1-1/4 lg --- SAE Grade 6
Key, Square
Nut, Lock (Special)

1
1
1
1
1
1
1
1
1
1

Revised 5/96

10

1
1