Sl No:
Application
Plough Arms
Product Proposed
7888T
Present Solution
7888T
Areator Bitter Blades
7888T
7888T
Sand Feed Screws
7888T
NoT DONE YET
Sand conveyor Pulley Drums
Zupermats Built up at Bearing Area by Xuper 660 NH/CP HFD 010
Conventional Diamond Shaped Rubber Lagging Currently No Reclamation Done/Rejection Sprinkles of Normal M.S Rod Done which gives them a Life of 2 weeks after a brand new roll has worn out. No hardfacing done No repair done at inintial stage(after a certain period repair done thru Vulcanising process) No Reclamation done(Rejected after Wear out) Ni-Hard plates(Thrown away after Wear out and Breakage) Heat Resistant Paint Application Yet to Come Trials In Process XYRON 224/2240 7888T
Mixer Centre Shaft
Ginde Rolls
Eutectrode 2B
ID FANS
Terra Hard 85/ CPET 071
Belt Conveyors
Mecatec 10
10
Hot Casting Transfer Vibro Discharger Shot Blasting M/cs Floor and side Wall lining Chimneys Mixer Pan Sand Cutting Blade Casting Defects Scrapper Blade
CPBF 024
11 12 13 14 15 16
Wear Plates Aluminising CDP 4601 7888T XYRON 224/2240 7888T
17
Lump Breaker
7888T 1004 EN Xuper 680 S
7888T COLMNOY 27 Xuper 680 S
18 Cast Iron Pattern Repairs 19 Steel Pattern Repairs
Consumption
6 Blades done every /6 Month(15 kgs) A set of two Blades replaced every 4 months(8 Kgs on whole Set) N.A
Life of 1.5 Year per pulley(10 such Pulleys)
N.A
N.A
2 kgs per belt of 3 m
N.A
N.A N.A N.A 2 kgs/Blade/Month 20 Kgs /Month 5 kgs/6 Months
5 kgs/6 Months 5 KGS/Annum 30 kgs/Annum
Sl No:
1
Application
Plough Arms
Product Proposed
7888T
Present Solution
Carbide Tips
Areator Bitter Blades
7888T
Carbide Tips
Sand Feed Screws
7888T
NoT DONE YET No repair done at inintial stage(after a certain period repair done thru Vulcanising process) Ni-Hard plates(Thrown away after Wear out and Breakage) Application Yet to Come Trials In Process XYRON 224 7888T Carbide Tips
Belt Conveyors
Mecatec 10
5 6 7 8 9 10
Shot Blasting M/cs Floor and side Wall lining
Wear Plates
Mixer Pan Sand Cutting Blade Casting Defects Scrapper Blade Lump Breaker
CDP 4601 7888T XYRON 224 7888T 7888T
Consumption
6 Blades done every /6 Month(15 kgs) A set of two Blades replaced every 4 months(8 Kgs on whole Set) N.A
2 kgs per belt of 5 m
N.A
N.A 2 kgs/Blade 20 Kgs /Month 5 kgs 5 kgs
Sl No:
1
Application
Plough Arms
Product Proposed
7888T
Present Solution
Drilltec 8800
Consumption
6 Blades done every /6 Month(15 kgs)
Areator Bitter Blades
7888T
Carbide Tipping
A set of two Blades replaced every 4 months(8 Kgs on whole Set)
Sand conveyor Pulley Drums
Zupermats
Conventional Diamond Shaped Rubber Lagging
Life of 8 months per pulley(8 Pulleys)
Mixer Centre Shaft
Built up at Built up at Bearing Bearing Area Area by Xuper 660 NH by Xuper 660 NH Sprinkles of Normal M.S Rod Done which gives them a Life of 2 weeks after a brand new roll has worn out. No hardfacing done XHD 2222 No repair done at inintial stage(after a certain period repair done thru Vulcanising process)
N.A
Ginde Rolls
Eutectrode 2B
N.A
ID FANS
Terra Hard 85/ CPET 071 XHD 2222
Heat Treatment Trays
Consumption is based upon how regular the crack occurs.
Belt Conveyors
Mecatec 10
2 kgs per belt of 3 m
10
Hot Casting Transfer Vibro Discharger
CPBF 024
11
Shot Blasting M/cs Floor and side Wall lining
Wear Plates
No Reclamation done(Rejected after Wear out) Ni-Hard plates(Thrown away after Wear out and Breakage) Heat Resistant Paint Xuper 2240 20 kgs/Month
N.A
N.A
12 13
Chimneys Casting Defects
Aluminising Xuper 2240
N.A
