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W169 Rear Door Module

Remove / install rear door module 169.0, 245. Except CODE (584) rear power windows (2 doors) Shown on left rear door on model 169. Risk of injury due to hands being crushed when window glass is not secure.

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100% found this document useful (1 vote)
4K views3 pages

W169 Rear Door Module

Remove / install rear door module 169.0, 245. Except CODE (584) rear power windows (2 doors) Shown on left rear door on model 169. Risk of injury due to hands being crushed when window glass is not secure.

Uploaded by

Alex
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Rear Door Module Removal Instructions: Provides step-by-step instructions and diagrams for removing the rear door module, highlighting key points and parts involved.
  • Rear Door Removal Procedures: Continues detailed instructions for removing the rear door, including safety risks and specific procedural steps.
  • Tools and Equipment: Lists the tools and equipment required for performing the tasks outlined, referencing specific models and safety equipment.

AR72.

12-P-0103AL Model

Remove/install rear door module

16.4.04

169.0, 245.2 except CODE (584) Rear power windows (2 doors)

P72.12-2635-09

Shown on left rear door on model 169.0 1 Door module 2 Rear door 3 Access opening cover 4 Bolt 5 Cable duct 6 B-pillar Shown on model 169.0 1 2 12 Door module Rear door Rivets

7 8 9 10 11 13

Cable duct Door wiring harness Bolts Seal Bolt Bolts

14 15 16 X35/3 X35/4

Catch hook Catch hook Power window shaft Left rear door separation point Right rear door separation point

P72.12-2634-06

ed

Remove/Install
Page 1

Copyright DaimlerChrysler AG 18.06.2011 CD-Ausgabe G/09/05 . This WIS print-out will not be recorded by Modification services.

a Danger! 1 2 3 4

Risk of injury due to hands being crushed when window glass is not secure Remove rear door lining (2) Remove access opening cover (3) Install crank window on power window shaft (16) Move up crank window with window crank up until bolt (4) is accessible through access opening in door module (1). Loosen bolt (4)

Secure window to prevent it from falling down.

AS67.00-Z-0002-01A AR72.12-P-1010AL

i Installation: Before tightening bolt (4), slide crank window toward front to stop into window seal. Crank window should make full contact in power window mount n *BA72.12-P-1009-01H p Secure crank window against falling down with adhesive tape, otherwise the crank window can fall into the rear door (2) and be damaged. *110589035900

Move crank window upward manually and fasten to window frame with suitable adhesive tape.

7 8

Unclip cable duct (5) on catch hook (14) from B- l pillar (6). Disconnect left rear door separation point (X35/3) or right rear door separation point (X35/4) Unclip cable duct (7) on catch hook (16) from inner door panel Move door wiring harness (8) out of inner door panel Remove outer door handle from rear door (2) Remove screws (9) Remove bolts (13) Remove seal (10) Slacken bolts (11) Cut out rivets (12) l n n l

9 10 11 12 13 14 15 16

*110589035900

AR72.12-P-2410AK *BA72.12-P-1005-01H *BA72.12-P-1010-01H

*171589003900

*171589003901 l Rechargeable battery-powered drill/screwdriver *WE58.40-Z-1008-03A i Installation: Fasten door module (1) to rear door (2) with rivets (12). k 17 18 19 Remove rivet residues from rear door (2) Remove door module (1) from rear door (2) Install in the reverse order p Completely rivet residues. Remaining rivet residues cause corrosion damage. *WH58.30-Z-1012-29A

n Rear door Number Designation Model 169.0 Model 245.2

BA72.12-P-1005-01H BA72.12-P-1009-01H BA72.12-P-1010-01H

Bolt, lock to rear door Bolt, crank window to power window Bolt, guide rail to rear door

Nm Nm Nm

7 7...8 7

7 7...8 7

Copyright DaimlerChrysler AG 18.06.2011 CD-Ausgabe G/09/05 . This WIS print-out will not be recorded by Modification services.

Page 2

110 589 03 59 00
Mounting wedge

171 589 00 39 00
Rivet milling cutter

171 589 00 39 01
Milling bit crown

Commercially available tools (see Workshop Equipment Manual) Number


WH58.30-Z-1012-29A

Designation Taurus 3 blind rivet tool with 100 mm extension unit

Make (e. g.)

Order number

Wielnder & Schill Taurus 3 D-78026 Villingen-Schwenningen

Workshop equipment/MB testers (see Workshop Equipment Manual)


WE58.40-Z-1008-03A

Rechargeable battery-powered drill/screwdriver

Copyright DaimlerChrysler AG 18.06.2011 CD-Ausgabe G/09/05 . This WIS print-out will not be recorded by Modification services.

Page 3

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