Requirement for Scheduling Process-Focused
Work Centers
• Scheduling incoming orders without violating capacity constraints of
individual work centers
• Check availability of tools and materials before releasing an orders
to a department
• Establish due dates for each job and check progress against need
dates and order lead times
• Check work-in-progress as job move through the shop
• Provide feedback on plant and production activities
• Provide work-efficiency statistics and monitor operator times for
payroll and labor distribution analyses
Planning and Control Files
Planning Files
1. An item master file contain information about each component
2. A routing file indicates each component’s flow through the shop
3. A work-center master file contains information about the work
center
Control File
Track the actual progress made against the plan
Loading Jobs in Work Centers
• Assigning jobs to work centers
• Considering
- Job priority (e.g.., due date)
- Capacity
Work center hours available
Hours needed for job
• Approaches
- Gantt chart (load & scheduling) – capacity
- Assignment method – job to specific work center
Input-Output Control
• Identifies overloading and underloading conditions
• Prompts managerial action to resolve scheduling problems
• Can be maintained using ConWIP cards that control the
scheduling of batches
Options for Managing Facility Work Flow
• Correcting performance
• Increasing capacity
• Increasing or reducing input to the work center by :
- Routing work to or from other work centers
- Increasing or decreasing subcontracting
- Producing less (or more)
Gantt Load Chart
• Shows relative workload in facility
• Disadvantages
- Does not account for unexpected events
- Must be updated regularly
Work Canter M T W Th F
Metal Work Job 349 Job 350
Mechanical Job D Job G
Electronics Job B Job H
Painting Job C Job E Job I
Assignment Method
• Assigns tasks or jobs to resources
• Type of linear programming model
- Objective
Minimize total cost, time etc
- Constraint
1 job per resource (e.g., machine)
1 resource (e.g., machine) per job