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100 PPM Implementation Process

The document outlines the road map and progress towards achieving 100 parts per million quality level at the Chennai plant of Aspee Springs. Key activities include creating awareness of the goal, forming a dedicated task force team, conducting gap analysis and improvement commitments, establishing a road map with milestones and reviews, conducting self and customer audits, and sustaining the results over time with the target of upgrading the plant to 100 PPM by October 2010.

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833 views7 pages

100 PPM Implementation Process

The document outlines the road map and progress towards achieving 100 parts per million quality level at the Chennai plant of Aspee Springs. Key activities include creating awareness of the goal, forming a dedicated task force team, conducting gap analysis and improvement commitments, establishing a road map with milestones and reviews, conducting self and customer audits, and sustaining the results over time with the target of upgrading the plant to 100 PPM by October 2010.

Uploaded by

nataraj_s64488
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
  • 100 PPM Progress Overview
  • Road Map
  • TFT Team Structure
  • Machining Requirements
  • Launch Process
  • Implementation Strategy
  • Steps to Achieve 100 PPM

100 PPM PROGRESS

at

Chennai plant
Road Map
In progress Plan Delay

Aspee springs chennai-100 ppm road map


Jul-10 Aug-10 Sep'10
Activity wk 1 wk 2 wk 3 wk 4 Wk 1 wk 2 wk 3 wk 4 Wk 1 wk 2 wk 3 wk 4 Wk 1

Awareness to down the leval people

GAP analysis and improvement

KAP preliminary visit & Closure

Obserbations &Closure

Re-Launching 100PPM with New team 12-Aug

TFT Formation 21-Jul

Re-gap Analysis & Improvement


commitments(& bench mark visit) 23-Jul

Road Map to achive & Progress review

Self Audit

GKN 1st Audit

GKN 2nd Audit

KAP & HMIL Audit

Sustaining confirmation revisit


TFT TEAM
CHAMPION
N.Ravichandran ( C E O)

TEAM LEADER
TET
S. Natarajan (Quality Head)

MEMBERS: Mr.B.JOTHIPRAKASH (MR)


Mr.VARINDER GUPTA (PRODUCT DEVELOPMENT)
Mr.S.SIVAKUMAR (PRODUCTION)
Mr.SARAVANAN (SETTER)
Mr.S.RAMAKRISHNAN (QUALITY CONTROL)
Mr.G.SELVARAJ (STORES)
Mr.PRAKASH (MAINTENANCE)
Mr.SATHYA NARAYANAN (OPERATOR)
GKN SUPPORT
Mr. ASOKAN VAITHINATHAN
Mr.BALAJI
Mr.SANKAR GANESH

HMIL SUPPORT: Mr. VIJAY GANESH


Machining / 100 PPM Requirements

100 PPM LAUNCH


12th August 2010
100 PPM launch process

SLOGAN : Achieve 100 PPM


100 PPM launch process
How?:

Control and Maintenance of :

In process control and Quality management .


3C & 5S ,Process standard,
Machine Maintenance and Inspection.

Target :

Upgrade ASPEE to by October 2010


ROAD MAP TO ACHIEVE 100 PPM
1.AWARENESS (LAUNCH, BENCH MARK VISIT)

2. TFT FORMATION

3. GAP ANALYSIS & IMPROVEMENT COMMITMENTS

4. ROAD MAP TO ACHIEVE AND PROGRESS REVIEW

5. SELF AUDIT AND CLOSURE

6. CUSTOMER AUDIT AND CLOSURE

7. HMIL AUDIT AND SCORING

8. SUSTAINING

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