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Engineering Specs for Machu Picchu Project

This document provides specifications for a travelling mechanism with two independent wheel pairs powered by two 5.59 kW motors. Key details include: - The mechanism will operate at 35 Hz and 4.19 kW nominal speed to achieve a desired travel speed of 9 m/min. - It has 6 wheels total with 2 driven wheels and will be controlled by a single D2C015F inverter. - The 14 ton trolley has a 50 ton payload capacity and will be braked mechanically and electrically. - Motor and cable selections are provided to operate the system at the required specifications while maintaining safety factors for currents, torques and speeds.
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0% found this document useful (0 votes)
409 views2 pages

Engineering Specs for Machu Picchu Project

This document provides specifications for a travelling mechanism with two independent wheel pairs powered by two 5.59 kW motors. Key details include: - The mechanism will operate at 35 Hz and 4.19 kW nominal speed to achieve a desired travel speed of 9 m/min. - It has 6 wheels total with 2 driven wheels and will be controlled by a single D2C015F inverter. - The 14 ton trolley has a 50 ton payload capacity and will be braked mechanically and electrically. - Motor and cable selections are provided to operate the system at the required specifications while maintaining safety factors for currents, torques and speeds.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Version 5.08.

Data for selected travelling mechanism

( pair 1/1 )

Used standards: SS 7663001 (1986) and FEM 1.001 (1987)

Input

Output

User name
: chcjvu
Motor data
: MF11XM200G
Project name : HZ30477 MACHU PICCHU SMT2022 50 T/ M5 Type
Bridge/Trolley
: Trolley
Voltage / Frequency, [V] / [Hz]
: 380 / 46
Motor power (46 Hz), [kW]
: 5.59
Number of travel mechanisms
: 2
At nominal driving speed
All wheel pairs are independent
Vol. / Frq. / Pwr., [V] / [Hz] / [kW]
: 292 / 35 / 4.19
Number of wheels
: 6
Speed of rotation, [rpm]
: 1043
Number of driven wheels
: 2
No-load current / ED-current, [A]
: 11.0 / 15.0
Type of control
: Inverter (OL)
Max. allowed / Nominal torque, [Nm]
: 120 / 42.1
Number of inverters
: 1
Brake type
: NM38740
Select D2C only (Allow ESR)
Mechanical braking torque, [Nm]
: 60
Braking resistor type
: Heavy duty
Max driving dist. and time, [m] / [min]: 5 / 0.560
Gear data
Type
: QM7 112
Inverter is mounted through panel
Ratio
: 115
Trolley weight, [ton]
: 14
Nominal torque prim/sec, [Nm]
: 39 / 4480
Trolley weight c.g.
: 0.5 x L
Payload / Lifting device weight, [ton]
: 50 / 2
Secondary shaft type
: H
Motor-gear code : QM07H112NAF11XM2G-C
Lifted weight c.g.
: 0.5 x L
Weight of the motor-gear pair, [kg]
: 146
Wheel loads specified
: No
Wind loads specified
: No
Inverter control data
Type
: D2C015F
Load type
: Piece
Allowed Max. / Cont. current, [A]
: 43.2 / 28.8
Group of drive by ISO
: M5
Weight, [kg]
: 31
Desired speed, [m/min]
: 9
Acceleration time, [s]
: 2.5
Braking resistor data / inverter
Type / Sets / Pres, [kW]
: 1*MV8-4855-1 / 1 / 0
Duty cycle, [%]
: 60
End carriage type
: None
Calculated data
Reached speed, [m/min]
: 8.98
Rail wheel diameter, [mm]
: 315
Reached acceleration time, [s]
: 2.52
Shaft type
: All
Cont. torque, [Nm]
: 3.02
Shaft diameter upper, [mm]
: 500
Accel. torque, [Nm]
: 5.5
Ambient temperature, [C]
: 31 ... 40
Wind torque, [Nm]
: 0
Altitude from sea level, [km]
: 1.1 ... 2.0
Max. torque, [Nm]
: 8.52
Supply frequency / voltage, [Hz] / [V] : 60 / 380
Torque margin (>=1)
: 14.1
Preselected motor(s)
: 2 Pcs
Preselected gear(s)
: 2 Pcs
Mechanical braking time, [s]
: 0.359
Options
Mechanical braking distance, [m]
: 0.0617
Number of motor-gear-pairs
: 10
Mechanical braking energy, [kJ]
: 0.057
Desired speed tolerances
: 0.95 - 1.05
Electrical braking distance, [m]
: 0.263
Open transmission ratio / efficiency : 1 / 1
Extra moment of inertia, [kgm2]
: 0
Margins without wind
Static / dynamic friction coefficient : 0.2 / 0.1
Thermal motor load, [kW]
: 0.326
Rolling resistance coefficient
: 1
Power margin (>=1)
: 11.6
Factor for calc. static [Link].
: 2
Test load factor (start-up)
: 1.1
Motors max. current per inverter, [A]
: 22.2
[Link]. -factor (start-up)
: 1.5
Max. current margin
: 1.94
Pendulum arm length (nor/max), [m] : 8 / 10
Motors cont. current per inverter, [A]
: 22.0
Selected from Konecranes motors / Konecranes gears
Cont. current margin
: 1.31
Fan type
: Own
Motor max. slip, [Hz]
: 1.05
Select GMD-gears
: Yes
Motor continuous slip, [Hz]
: 0.239
Power losses inside cubicle, [kW]
: 0.0176
Notice
Frequency to achieve low speed, [Hz] : 0.998
Motor connection is Y.

...PRJ\CHC\projects\UM-Projects\HZ30477 MACHU PICCHU\Documents\HZ30477 MACHU PICCHU SMT2022_Drive.txt 5.3.2012 [Link]

Version 5.08.3

Please attach this sheet to motor and inverter orders


User name: chcjvu
Project name: HZ30477 MACHU PICCHU SMT2022 50 T/ M5
Motor-gear code: QM07H112NAF11XM2G-C

INVERTER ORDER VALUES

Number of driving motors


Number of driving inverters

Inverter type
Number of inverters
Max. / Cont. current (reduced), [A]
U rated / f rated, [V] / [Hz]
ED, [%]
Rated motor speed, [rpm]
Icont, [A]
Io of motor(s)/inverter, [A]
Imax, [A]
fmax, [Hz]
Reached nominal speed, [m/min]
Acceleration time to [Link]., [s]
SwayControl ramp tightening factor, []
Pres wind, [kW]
Braking resistor sets per inverter
Braking resistor type

: 2
: 1

MOTOR ORDER
Motor type / Connection
Number of motors
Un / fn, [V] / [Hz]
Pn, [kW]
Motor speed, [rpm]
In / Io, [A]
Calculated encoder, [ppr]
Brake type
Supply/Brake voltage, [V]
Fan type
Power factor (Cos phi)

:
:
:
:
:
:
:
:
:
:
:

MF11XM200G / Y
2
500 / 61
7.50 (ED60%)
1700
15.0 / 11.0
600
NM38740
380
Own fan
0.76

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

D2C015F
1
43.2 / 28.8
292 / 35
60
950
22.0
22.0
22.2
35
8.98
3.29
0.650
0
1
1*MV8-4855-1

ADDITIONAL MOTOR ORDER OPTIONS


SUPPLY NETWORK
Work number(s)
Delivery date from motor works
Delivery address
[Link] : User
2 x NON STANDARD
Encoder
: none
Mounting position (DIN42950)
For the machinery
Protection
Insulation class
Connection box on the top;
Thermal protection type
Thermal protection
Heaters for motor/voltage
Heaters for brake/voltage
Painting
Tropical impregnation
Ambient temperature
Temperature rise
Test drive record
Other motor order data:

: 12.5.2008

Supply voltage, [V]


Max supply current, [A]
Continuous supply current, [A]

: 380
: 2.59
: 1.02

PRELIMINARY CABLE SELECTION


:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

Horizontal (flange)
QM7 112
55
F
Pipes on right and
left
bi-metal switch
cut off
220 V
none
standard
Yes
31 ... 40
F
Routine

EURO-cable

Supply (AC) Common


For Inverter For Motors

Motor Cable
Option 1

Option 2

Continuous current, [A]

1.30

22.0

11.0

11.0

Cable (W. 70C), [mm2]

1.5

2.5

1.5

2 x 1.5

Temp. / [Link]., [C] / [ ]

45 / 0.791

40 / 0.866

40 / 0.866

40 / 0.866

Max cur. / Cos(phi), [A] / [ ] 2.59 / 1.0


Valid up to length, [m]
Voltage drop, [%]

22.2 / 0.87 11.1 / 0.87 11.1 / 0.87

72.4

31.1

37.4

74.7

2.5

2.5

2.5

OR

AWG-cable

Supply (AC) Common


For Inverter For Motors

Motor Cable
Option 1

Option 2

Continuous current, [A]

1.30

22.0

11.0

11.0

Cable size (Wire 70C)

#14

#12

#14

2 x #14

Temp. / [Link]., [C] / [ ]

45 / 0.791

40 / 0.866

40 / 0.866

40 / 0.866

Max cur. / Cos(phi), [A] / [ ] 2.59 / 1.0


Valid up to length, [m]
Voltage drop, [%]

22.2 / 0.87 11.1 / 0.87 11.1 / 0.87

100

41.1

51.8

104

2.5

2.5

2.5

...PRJ\CHC\projects\UM-Projects\HZ30477 MACHU PICCHU\Documents\HZ30477 MACHU PICCHU SMT2022_Drive.txt 5.3.2012 [Link]

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