11 110/110 ED
1P
EXTERNAL GEAR PUMPS
SERIES 11
OPERATINGPRINCIPLE
The 1P pumps are fixed displacement external
gear pumps with axial clearance compensation.
They give high volumetric flows even with high
operating pressures, a low noise level, and they
have a high endurance thanks to the balancing
system of the loads on the guide bushings.
They are available with displacements going
from 1,1 to 8,0 cm 3 /rev and with operating
pressures of up to 230 bar.
They are available with clockwise rotation
direction and with tapered shaft.
The hydraulic connection is with BSP threaded
ports type.
TECHNICALSPECIFICATIONS
1P
PUMP SIZE
Displacement range
cm3/rev
1,1 8,0
Flow rate and operating pressures
see table 3 - Performances
Rotation speed
see table 3 - Performances
Rotation direction
clockwise (seen from the shaft side)
Loads on the shaft
radial and axial load are not allowed
Hydraulic connection
threaded ports BSP
Type of mounting
Mass
4 hole flange - rectangular type
kg
approx. 1,6
HYDRAULICSYMBOL
Ambient temperature range
20 / +50
Fluid temperature range
15 / +80
Fluid viscosity range
Recommended viscosity
Degree of fluid contamination
11 110/110 ED
see par. 2.2
cSt
25 100
see par. 2.3
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1P
SERIES 11
1 - CODIFICATION
1 P -
R / 11 N
External
gear pump with 4 hole rectangular flange and
BSP threaded ports
Seals:
N = NBR seals for mineral oils
Nominal size
(flow rate in l/min a 1450 rev/min)
see table 3 - performances
Series No.
(from 10 to 19 sizes and mounting
dimensions remain unchanged)
Clockwise rotation
and tapered shaft with key
2 - HYDRAULIC FLUID
2.1 Type of fluid
Use mineral oil based hydraulic fluids with anti-foam and antioxidant additives, in conformity with the requisites of the following standards:
- FZG test - 11th stage
- DIN 51525
- VDMA 24317
For use with other types of fluid (water glycol, phosphate esters and others), consult our technical dept.
Operation with fluid at a temperature greater than 80C causes a premature deterioration of the fluid quality and of the seals. The physical and
chemical properties of the fluid must be maintained.
2.2 - Fluid viscosity
The operating fluid viscosity must be within the following range:
minimum viscosity
12 cSt
referred to the maximum fluid temperature of 80 C
optimum viscosity
25 100 cSt
referred to the operating temperature of the fluid in the tank
maximum viscosity
1600 cSt
limited to only the start-up phase of the pump
2.3 - Degree of fluid contamination
The maximum degree of fluid contamination must be according to ISO 4406:1999 class 20/18/15; therefore, use of a filter with 20 75 is
recommended. A degree of maximum fluid contamination according to ISO 4406:1999 class 18/16/13 is recommended for optimum endurance
of the pump. Hence, use of a filter with 10 100 is recommended.
If there is a filter installed on the suction line, be sure that the pressure at the pump inlet is not lower than the values specified in paragraph 6.
The suction filter must be equipped with a by-pass valve and, if possible, with a clogging indicator.
3 - PERFORMANCES
PUMP SIZE
1P
11 110/110 ED
(values obtained with mineral oil with viscosity of 36 cSt at 50C)
NOMINAL SIZE
MAX. OPERATING
DISPALCEMENT MAX. FLOW RATE
PRESSURE
(at 1500 rpm)
3
(ar 1500 rpm)
[cm /rev]
[l/min.]
[bar]
1,6
1,1
1,6
1,3
2,0
2,5
1,6
2,4
3,3
2,1
3,2
4,2
2,7
4,0
3,2
4,8
5,8
3,7
5,6
6,7
4,2
6,4
7,5
4,8
7,2
9,2
5,8
8,7
11,5
8,0
11,9
230
MAX. PEAK
PRESSURE
(at 1500 rpm.)
[bar]
MAX.ROTATION
SPEED
[rpm]
270
6000
MIN.ROTATION
SPEED
[rpm]
1000
5000
210
250
4500
800
4000
3500
190
160
230
200
3000
600
2100
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1P
SERIES 11
4 - CURVES AND CHARACTERISTIC DATA OF GROUP 1P PUMPS (values obtained with mineral oil with viscosity of 36 cSt at 50C)
4.1 - Flow rate curves Q=f (n) obtained with operating pressure 0 bar
[rpm]
[rpm]
4.3 - Noise level (at 1500 rpm)
4.2 - Efficiencies
PUMP
NOMINAL SIZE
VOLUMETRIC
EFFICIENCY
[%]
TOTAL
EFFICIENCY
[%]
PUMP
NOMINAL SIZE
NOISE
LEVEL
[dB (A)]
1,6
2
2,5
3,3
4,2
5
5,8
6,7
7,5
9,2
11,5
0,96
0,94
0,94
0,96
0,96
0,96
0,96
0,97
0,97
0,95
0,94
0,85
0,87
0,87
0,90
0,90
0,90
0,89
0,92
0,93
0,89
0,89
1,6
2
2,5
3,3
4,2
5
5,8
6,7
7,5
9,2
11,5
55
58
58
60
65
66
66
68
72
72
74
4.4 - Absorbed power / pressure (at 1500 rpm)
11 110/110 ED
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1P
SERIES 11
5 - OVERALLANDMOUNTINGDIMENSIONS
67
9
M7
8
4 holes
rectangular flange
52.4
20
2.4
0
-0.025
26.2
86.5
5.3
71
71.9
9.52
con. 1:8
-0.020
25.4f8 -0.053
tapered shaft end
7.5
65
dimensions in mm
Pump code
Pump nominal
dimension
0710842
0710843
0710844
0710845
0710846
0710847
0710848
0710849
0710850
0710851
0710852
1P-1,6
1P-2
1P-2,5
1P-3,3
1P-4,2
1P-5
1P-5,8
1P-6,7
1P-7,5
1P-9,2
1P-11,5
34
34,5
35
36
37
38
39
40
41
43
47
75
76
77
79
81
83
85
87
89
93
101
suction
port:
3/8 BSP
delivery
port:
3/8 BSP
clockwise
rotation direction
clockwise
rotation direction
6 - INSTALLATION
The 1P gear pumps can be installed with the shaft oriented in any position.
Be sure the control rotation direction corresponds to the direction of the arrow marked on the pump before putting the pump into operation.
It is necessary to vent the air from the delivery connection before operating it the first time.
The pump start up, especially at a cold temperature, should occur with the pump unloading.
The suction line must be suitably sized to facility the flow of the oil. Bends and restrictions or an excessive line length can impede correct
operation of the pump. It is advisable that the speed of 1 2 m/sec is not exceeded in the suction line.
The minimum suction pressure allowed is -0,3 bar relative. The pumps can not function with suction pressure.
The gear pumps must not operate with a rotation rating of less than the minimum rotation speed (see table 3 - performances). They must be
filled with the same plant operation oil before installation. Filling is done through the connection lines. If necessary, rotate the pump
manually.
The motor-pump connection must be carried out directly with a flexible coupling able to compensate any offsets. Couplings that generate
axial or radial loads on the pump shaft are not allowed.
DUPLOMATIC OLEODINAMICA S.p.A.
20015 PARABIAGO (MI) Via M. Re Depaolini 24
Tel. +39 0331.895.111
Fax +39 0331.895.339
www.duplomatic.com e-mail:
[email protected]11 110/110 ED
REPRODUCTION IS FORBIDDEN. THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS.
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