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Final Fix Retrofit - Splice Angle Installation: Exit Menu

The document provides steps for installing a splice angle on an A380 wing rib boom as part of a final fix retrofit. The steps include: 1) positioning the splice angle and marking hole positions; 2) drilling holes to transfer from the rib web to the angle; 3) drilling holes to connect the angle to the horizontal boom flange; 4) preparing bonding areas on the angle and boom; and 5) installing fasteners to complete the splice angle retrofit.

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761 views23 pages

Final Fix Retrofit - Splice Angle Installation: Exit Menu

The document provides steps for installing a splice angle on an A380 wing rib boom as part of a final fix retrofit. The steps include: 1) positioning the splice angle and marking hole positions; 2) drilling holes to transfer from the rib web to the angle; 3) drilling holes to connect the angle to the horizontal boom flange; 4) preparing bonding areas on the angle and boom; and 5) installing fasteners to complete the splice angle retrofit.

Uploaded by

gygjhkjnl
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

A380 WING RIB BOOM

FINAL FIX RETROFIT


Splice Angle Installation
MENU

EXIT
1

GENERAL

MENU

EXIT
2

REMOVE SLAVE BOLTS


Remove Slave Bolts

MENU

EXIT
3

POSITION SPLICE ANGLE

Mark
Mark Hole
Hole Positions
Positions

Remove Slave Bolts


Position angle

MENU

EXIT
4

POSITION SPLICE ANGLE


Remove Slave Bolts
Position angle

MENU

EXIT
5

G CLAMP
Remove Slave Bolts
Position angle
G Clamp the Angle

MENU

EXIT
6

CHECK GAPS
SHIMMING
SHIMMING REQUIREMENTS
REQUIREMENTS
Remove Slave Bolts
Position angle

-- Gaps
Gaps 0.2mm
0.2mm to
to 1.0mm
1.0mm
liquid
liquid shim.
shim.
-- Gaps
Gaps above
above 1.0mm
1.0mm
refer
refer Airbus..
Airbus..

G Clamp the Angle


Check the Gaps

-- Interfay
Interfay Sealant
Sealant required
required

MENU

EXIT
7

CHECK GAPS
SHIMMING
SHIMMING REQUIREMENTS
REQUIREMENTS
Remove Slave Bolts
Position angle

-- Gaps
Gaps 0.2mm
0.2mm to
to 1.0mm
1.0mm
liquid
liquid shim.
shim.
-- Gaps
Gaps above
above 1.0mm
1.0mm
refer
refer Airbus..
Airbus..

G Clamp the Angle


Check the Gaps

-- Interfay
Interfay Sealant
Sealant required
required

MENU

EXIT
8

CHECK GAPS
SHIMMING
SHIMMING REQUIREMENTS
REQUIREMENTS
Remove Slave Bolts
Position angle

-- Gaps
Gaps 0.2mm
0.2mm to
to 1.0mm
1.0mm
liquid
liquid shim.
shim.
-- Gaps
Gaps above
above 1.0mm
1.0mm
refer
refer Airbus..
Airbus..

G Clamp the Angle


Check the Gaps

-- Interfay
Interfay Sealant
Sealant required
required

MENU

EXIT
9

TRANSFER DRILL RIB WEB HOLES SPLICE ANGLE


Remove Slave Bolts
Position angle

Rib CFRP Web

G Clamp the Angle


Check the Gaps
Transfer drill Web holes Angle

Holes to
Transfered

Splice Angle

Rib Boom

Rib Boom Flange

MENU

EXIT
10

TRANSFER DRILL RIB WEB HOLES SPLICE ANGLE


Remove Slave Bolts

Contd

Drill Pilot Hole

Position angle
G Clamp the Angle
Check the Gaps
Transfer drill Web holes Angle

MENU

EXIT
11

TRANSFER DRILL RIB WEB HOLES SPLICE ANGLE


Remove Slave Bolts

Contd

Transfer Drill Hole

Position angle
G Clamp the Angle
Check the Gaps
Transfer drill Web holes Angle

MENU

EXIT
12

TRANSFER DRILL RIB WEB HOLES SPLICE ANGLE


Remove Slave Bolts

Contd

Ream the hole to final size

Position angle
G Clamp the Angle
Check the Gaps
Transfer drill Web holes Angle

MENU

EXIT
13

TRANSFER DRILL RIB WEB HOLES SPLICE ANGLE


Remove Slave Bolts

Contd

Dowel & Slave Bolt

Position angle
G Clamp the Angle
Check the Gaps
Transfer drill Web holes Angle

MENU

EXIT
14

DRILL HOLES - SPLICE ANGLE BOOM HORIZONTAL FLANGE


Remove Slave Bolts
Position angle

Rib CFRP Web

Holes to
be drilled

(Pilot hole already positioned)

G Clamp the Angle


Check the Gaps
Transfer drill Web holes Angle

Splice Angle

Drill Hole - Angle Boom Flange

Rib Boom

Rib Boom Flange

MENU

EXIT
15

DRILL HOLES - SPLICE ANGLE BOOM HORIZONTAL FLANGE


Remove Slave Bolts

Contd

Drill Hole

Position angle
G Clamp the Angle
Check the Gaps
Transfer drill Web holes Angle
Drill Hole Angle Boom Flange

MENU

EXIT
16

DRILL HOLES - SPLICE ANGLE BOOM HORIZONTAL FLANGE


Remove Slave Bolts

Contd

Ream the hole to final size

Position angle
G Clamp the Angle
Check the Gaps
Transfer drill Web holes Angle
Drill Hole Angle Boom Flange

MENU

EXIT
17

DRILL HOLES - SPLICE ANGLE BOOM HORIZONTAL FLANGE


Remove Slave Bolts

Contd

Install Dowels & Slave Bolts

Position angle
G Clamp the Angle
Check the Gaps
Transfer drill Web holes Angle
Drill Hole Angle Boom Flange

MENU

EXIT
18

PREPARE BONDING AREAS


Remove Slave Bolts
Position angle
G Clamp the Angle
Check the Gaps
Transfer drill Web holes Angle
Drill Hole Angle Boom Flange
Bonding

MENU

EXIT
19

DEBURR HOLES SPLICE ANGLE / RIB BOOM


Remove Slave Bolts
Position angle
G Clamp the Angle
Check the Gaps
Transfer drill Web holes Angle
Drill Hole Angle Boom Flange
Bonding
Deburr

Deburr all parts

MENU

EXIT
20

PREPARE REPAIR AREA /


PARTS
Remove Slave Bolts
Position angle
G Clamp the Angle
Check the Gaps
Transfer drill Web holes Angle
Drill Hole Angle Boom Flange
Bonding
Deburr
Prepare Angle / Rib Boom

MENU

EXIT
21

PREPARE REPAIR AREA /


PARTS
Remove Slave Bolts
Position angle
G Clamp the Angle
Check the Gaps
Transfer drill Web holes Angle
Drill Hole Angle Boom Flange
Bonding
Deburr
Prepare Angle / Rib Boom
Wet Install Repair Angle

MENU

EXIT
22

PREPARE REPAIR AREA /


PARTS
Remove Slave Bolts
Position angle
G Clamp the Angle
Check the Gaps
Transfer drill Web holes Angle
Drill Hole Angle Boom Flange
Bonding
Deburr
Prepare Angle / Rib Boom
Wet Install Repair Angle
Install Fasteners

MENU

EXIT
23

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