INTRODUCTION
TO CAM
Prepared by :
1- Ala'a Ahmed Nasser Ali.
( 081558 )
2- Mohammed Mustafa Abdullah Zain.
( 101510 )
3- Hesham Abdo Mohammed Hassan.
( 101552 )
4- Sadeq Mohammed Salem Qassem.
What is CAM?
The effective utilization of computers in
manufacturing.
From CAM definition, the application
of CAM falls into two broad categories:
1. Computer monitoring and control .
Computer
Computer
Process
data
Process data
Process
Process
Control signals
Direct application - device monitoring and control,
NC, PLC, manufacturing cell.
2. Manufacturing support application .
Process data
Computer
Mfg
Control signals operations
planning, MRP, process planning, scheduling,
inventory, shop floor control.
The Product Cycle and
CAD/CAM
In order to establish the scope and definition
of CAM in an engineering environment and
identify existing and future related tools, a
study of a typical product cycle is necessary.
The following Figure shows a flowchart of
such a cycle.
Design
needs
Analysis
Design
documentation and
communication
Design
definitions,
specifications,
and requirements
Collecting
relevant design
information and
feasibility study
Synthesis
The CAD Process
Design
evaluation
Production
planning
Process
planning
The Design Process
Design and
procurement of
new tools
Order
materials
Design
optimization
Design
analysis
Design
modeling and
simulation
Design
conceptualization
The Manufacturing Process
The CAM Process
Production
Quality
control
NC, CNC, DNC
programming
Marketing
Packaging
Shipping
The CAM Process
Production
planning
Process
planning
Design and
procurement
of new tools
Production
Order
materials
NC, CNC,
DNC
programming
Quality
control
Packaging
Implementation of a Typical CAM Process
on a CAD/CAM system
Geometric model
Inspection
Interface
algorithms
Assembly
Process planning
Packaging
NC programs
To shipping and marketing
CAM Tools Required to Support the Design
Process
Manufacturing phase
Required CAM tools
Process planning
CAPP techniques; cost
analysis; material and
tooling specification.
Part programming
NC programming
Inspection
CAQ; and Inspection
software
Assembly
Robotics simulation and
programming
Definitions of CAM Tools Based on Their
Constituents
Networking
concepts
CAM
tools
Mfg tools
CAD
Definition of CAM Tools Based on Their Implementation in a
Manufacturing Environment
Hardware
(control unit; display
terminals;
I/O devices
Mfg tools + Computer
Software (CAD; NC;
MRP; CAPP)
Networking
= CAM tools
Typical Utilization of CAD/CAM Systems in an Industrial Environment
Geometric modeling and graphics package
Process planning
Geometric modeling
of conceptual design
Is design evaluation
Possible with available
Standard software?
Design
package
No
Yes
Yes
Design testing
And evaluation
No
CAPP package
Is final design
Applicable?
Yes
Drafting
Documentation
Develop customized
programs and
packages
Programming
package
Are there
manufacturing
discrepancies in CAD
databases?
No
NC
programming
NC
package
Machining
Inspection
Assembly
Inspection
And Robotics
package
THE HISTORY OF CAM
1950's NC hardwired relay control
APT language for NC
1960's Industrial robot
Interactive computer graphics
1970's CNC computer
DNC/FMS
CAD/CAM
PLC device & cell control
Computer vision
3-D CAD
1980's Solid modeling
Factory networking
MAP/TOP
CIM
Concurrent engineering
1990's Intelligent Mfg System
BENEFITS OF CAM
90% Inventory reduction
50% more efficient use of factory &
warehouse space
75% reduction in machine setup time - item
setup (re-measurement, repositioning,
and replacement of cutting tools,..)
Does not change product specific set-up.
25% reduction in direct and indirect labor
90% reduction in lead time
Thank
you For
Listenin
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