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A380 Rib 3 Bottom Boom Installation Guide

The document provides instructions for removing and replacing the bottom rib boom on rib 3 of an A380 wing. It instructs technicians to carefully remove fasteners between the front spar and rib 2 intersection to remove the existing boom. Up to 50% of lower fasteners in the vertical fitting can be removed to help with removing the end two fasteners of the bottom boom. The boom is then separated from the carbon rib web using non-metallic tools. Holes are then drilled into the new boom by back drilling some holes, front drilling the last two holes, transferring drill holes from the old boom to a template, and using the template and existing holes to drill the remaining holes into the new boom.

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100% found this document useful (1 vote)
603 views10 pages

A380 Rib 3 Bottom Boom Installation Guide

The document provides instructions for removing and replacing the bottom rib boom on rib 3 of an A380 wing. It instructs technicians to carefully remove fasteners between the front spar and rib 2 intersection to remove the existing boom. Up to 50% of lower fasteners in the vertical fitting can be removed to help with removing the end two fasteners of the bottom boom. The boom is then separated from the carbon rib web using non-metallic tools. Holes are then drilled into the new boom by back drilling some holes, front drilling the last two holes, transferring drill holes from the old boom to a template, and using the template and existing holes to drill the remaining holes into the new boom.

Uploaded by

gygjhkjnl
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
  • RIB 3 F - General Overview
  • Remove Fasteners
  • Install New Boom

A380 WING RIB BOOM

RIB Nb 3
MENU

EXIT
1

RIB 3 F - GENERAL

INNER TANK

SB - A380-57-8065
RIB 3

Top / Bottom

Text.
MENU

EXIT
2

RIB 3F - BOTTOM

REMOVE FASTENERS

Carefully remove the fasteners between the front spar and the
intersection at rib 2

MENU

EXIT
3

RIB 3F - BOTTOM

REMOVE FASTENERS

It will be necessary to remove fasteners from the vertical fitting between rib 3
fwd fitting and rib 2 to help remove the bottom rib boom and end fasteners.
NOTE: Airbus recommends that up to 50% of the lower fasteners in the
vertical fitting can be removed to help remove the end two fasteners in the
bottom boom. This will also assist in the refitting of these two fasteners.

MENU

EXIT
4

RIB 3F - BOTTOM

REMOVE THE BOOM

RIB 3 - Bottom Boom Removal

Separate the boom from the carbon rib web.


Use non metallic tools to avoid damage to rib web.

MENU

EXIT
5

RIB 3F - BOTTOM

INSTALL NEW BOOM

Process:
- Install New Boom (ref. Markings)
- Back Drill holes into new boom

Drill and ream the fastener holes for the new rib boom to install.
To help with the installation of the lower boom, some fasteners are
back drilled, some using a template and two forward drilled

MENU

EXIT
6

RIB 3F - BOTTOM

INSTALL NEW BOOM

Process:
- Install New Boom (ref. Markings)
- Back Drill holes into new boom
- Front Drill the 2 last Holes into new boom,

Holes not yet drill

MENU

EXIT
7

RIB 3F - BOTTOM

INSTALL NEW BOOM

Process:
- Install New Boom (ref. Markings)
- Back Drill holes into new boom
- Front Drill the 2 last Holes into new boom,
- Remove new boom,
- On bench: Using Old Boom, transfer drill all indicated holes into
a template.

Template

MENU

EXIT
8

RIB 3F - BOTTOM

INSTALL NEW BOOM

Process:
- Install New Boom (ref. Markings)
- Back Drill holes into new boom
- Front Drill the 2 last Holes into new boom,
- Remove new boom,
- On bench: Using Old Boom, transfer drill all indicated holes
into a template.
- On bench/ New Boom: Use the holes already drilled on the new boom as ref.
and install template
- Drill the last remaining holes into new boom

MENU

EXIT
9

END

EXIT
10

1
EXIT
MENU
A380 WING RIB BOOM
RIB Nb 3
2
EXIT
RIB 3 F - GENERAL
MENU
T
  
Text.
SB - A380-57-8065
RIB 3
Top / Bottom
INNER TANK
3
EXIT
RIB 3F - BOTTOM
MENU
T
  
Carefully remove the fasteners between the front spar and the
intersection at rib 2
REMOVE F
4
EXIT
RIB 3F - BOTTOM
MENU
T
REMOVE FASTENERS
  It will be necessary to remove fasteners from the vertical fitting between r
5
EXIT
RIB 3F - BOTTOM
MENU
T
REMOVE THE BOOM
  Separate the boom from the  carbon rib web.
Use non metallic tools to avoid d
6
EXIT
RIB 3F - BOTTOM
MENU
T
INSTALL NEW BOOM
  Drill and ream the fastener holes for the new rib boom to install.
To help w
7
EXIT
RIB 3F - BOTTOM
MENU
T
INSTALL NEW BOOM
Process:
-
Install New Boom (ref. Markings)
-
 Back Drill holes into new boom
8
EXIT
RIB 3F - BOTTOM
MENU
T
INSTALL NEW BOOM
Process:
-
Install New Boom (ref. Markings)
-
 Back Drill holes into new boom
9
EXIT
RIB 3F - BOTTOM
MENU
T
INSTALL NEW BOOM
Process:
-
Install New Boom (ref. Markings)
-
 Back Drill holes into new boom
10
EXIT
END

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