STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. S5HRZTE ly ENGNEERS, PRESSURE VESSELS FOR 6-12.0030 Rev.7 znietacs S NOAIMIED PACKAGE ITEMS ie! Page tof 19 daa wel tq WR dace aT ara fates STANDARD SPECIFICATION OF PRESSURE VESSELS FOR PACKAGE ITEMS seal ass Ma ocyst 7217009 __ REVISED & REISSUED AS STO, SPEC, mao AK NUR © 910004 REAFFIRMED &[Link]. ON AKM «SSA SKG 5 “31 05.02 REVISED & REISSUED AS STD. SPEC. MP RKG AKM GRR 4 000187 _REVISEDAREISSUEDASSTD.SPEC. _-KPS_—AKM——CRMN AS 3234288 ISSUED AS STD, SPECIFICATION AKA SPSIAKM PKG aK ‘Standards — Standards Committee Bureau Convenor Chairman ‘Approved by Rev. Propared Checked Rev. ate Purpose e oe Format No. -00-0001-F1 Rev. 0 Copyright Ell All ights reservedSGT a) ENGINEERS, STANDARD SPECIFICATION OF STANDARD SPECIFICATION No, SNARE PRESSURE VESSELS FOR 6-12-0030 Rev. 7 iaermianmirdeaten tents PACKAGE ITEMS Page 2 of 19 Abbreviations: APL American Petroleum Institute ASME American Society of Mechanical Engineers ASTM American Society for Testing & Materials BHN Brinell Hardness Number cD Compact Dise cs Carbon Steel DFT Dry Film Thickness EN European Standards FRP Fibre Glass Reinforced Plastic HIC Hydrogen Induced Cracking IBR Indian Boiler Regulations IGc Inter Granular Corrosion Is Indian Standards MT Metric Ton NB Nominal Bore RT Ring Type Joint ' ss Stainless Steel Static Equipment Standards Committee Convenor Members : Mr. A.K. Malik Ms. V. Bharathi Mr. K. Anjaneyulu Mr. Chandra Kant (Inspection) Mr. GK. Iyer (Construction) Mr. Ratan Lal (Project) Format No. &-00-0001-F1 Rev. 0 Copyright EIL~ Allighs reservedeR SNAihin “oressurevesseisron — e-tza0%0 Rev? eee ates ane eres PACKAGE ITEMS Page 3of 19 CONTENTS 10 ScoPl 2.0 CODES, SPECIFICATIONS AND REGULATIONS 4 3.0 DESIGN BASIS 40 MATERIALS. 5.0 HEADS 8 6.0 | MANHOLES/HANDHOLES AND NOZZLES .. 9 7.0 FLANGES... 8.0 INSPECTION. 9.0 PRESSURE TESTING... 10.0 WELDING... 11.0 POST WELD HEAT TREATMENT... 120 RADIOGRAPHY/NON DESTRUCTIVE TESTING 10 13.0 FIRE PROOFING AND INSULATION 14.0 CLEANING AND PAINTING.. 15.0 GENERAL. fi ees eo 16.0 LIST OF ATTACHMENTS... ! L ANNEXURES 1 VENDOR DATA REQUIREMENT 12 Il DATA SHEET FOR PRESSURE VESSEL. ‘be filled in by the Vendor) Il MATERIAL SELECTION.. IV DESIGN PHILOSOPHY OF TALL COLUMNS.. Format No, &:00-0007-F1 Rev. 0 Copyright EL — Al ights reservedSGI ENGINEERS. ‘STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. iAUMITED PRESSURE VESSELS FOR 6-12-0030 Rev.7 ESO nearer PACKAGE ITEMS raat 10 SCOPE 1.1 This specification covers general requirements for material, design, fabrication, erection and testing of pressure vessels. 1.2 Vessel Sizing/Design shall be in vendor's scope unless otherwise specified. Vendor shall submit all design parameters of vessels as per Annexure-II 2.0 CODES, SPECIFICATIONS AND REGULATIONS 21 Design Codes a) Vessels with design pressure 1.0 Kg/Cm’(g) and less than 210 Kg/cm’(g) shall be designed, fabricated, inspected and tested as per ASME Code Sec. VIII Div. (latest) b) All vessels with design pressure 210 Kg/cm’(g) shall be designed, fabricated, inspected and tested as per ASME Code Sec. VIII Div.2. (latest) °) ‘Vessels full of liquid and/or with design pressure < 1.0 Kg/cm’(g) shall be designed, fabricated, inspected and tested as per ASME Code Sec. VIII Div.1 - Practice 4) Mechanical design of self-supporting tall column shall be carried out as per guidelines given in Annexure-IV. 2.2 Material Specifications Materials to be used shall conform to a) ASME Section IL b) _ Indian Standard Specification of equivalent grade. 2.3 Statutory Regulations i a) National laws & regulations together with local bye-laws for the country or state where vessel(s) is (are) to be erected must be complied with. Approval of design and drawings from statutory authorities shall be Vendor's responsibility b) Wind and earthquake loads shall be calculated in accordance with relevant Indian Standards unless otherwise specified. 3.0 DESIGN BASIS : 3.1 Minimum Wall Thickness Vessel shell and heads shall have minimum wall thicknesses calculated with design pressure and temperature, in accordance with codes, but in no case, shall the thickness be less than that determined by following formulas: a) For carbon and low alloy steel vessels - 6mm (Including corrosion allowance not exceeding 3.0 mm), but not less than that calculated as per following FOR DIAMETERS LESS THAN 2400 mm Wall thickness = _Dia, + 1.5 + Corrosion Allowance 1000 Format No, 8-00-0001-F1 Rev. 0 Copyright EIL— Al ights reservedSTANDARD SPECIFICATION OF STANDARD SPECIFICATION No. SRE GAR ‘Pressure vesseis ror 6-12-0080 Rev.7 atbbts © NOAUMIE eee sani FOR DIAMETERS 2400 mm AND ABOVE Wall thickness = _Dia, + 2.5 + Corrosion Allowance 1000 All dimensions are in mm. b) _For stainless steel vessels and high alloy steel vessels - 3 mm, but not less than that calculated as per following for diameter more than 1500mm. Wall thickness (mm) = _Dia, + 2.5 1000 Corrosion allowance, if any, shall be added to minimum thickness. ©) If the vessel height (H) from base of skirt to top tangent line is greater than 5 times diameter (D) then vessel shall be considered as column and shall be designed accordingly. 4) For carbon and low alloy steel columns/towers - 8mm (including corrosion allowance not exceeding 3.0 mm) ©) For stainless stee! and high alloy steel columns/towers - 5 mm. Corrosion allowance, if any, shall be added to minimum thickness. 3.2 Design Pressure Design pressure shall be calculated as per the following unless otherwise specified elsewhere in the package: a) ‘When operating pressure is upto 70 Kg/cm? (g) the design pressure shall be equal to maximum operating pressure at top of vessel or highest point in vessel plus 10% (minimum of 1.0 Kg/cm*) more than operating pressure. ‘When operating pressure is over 70 Kg/cm’ (g), the design pressure shall be equal to ‘operating pressure plus 5% (minimum 7 Kg/cm’). b) Design pressure at any lower point is to be determined by adding the maximum operating liquid head and any gradient within the vessel. ©) Vessel operating under vacuum (or partial vacuum) shall be designed for differential external pressure of 1.055 Kg/cm’. 3.3 Design Temperature Design temperature shall be calculated as per the following unless otherwise specified elsewhere in the package: a) For vessels operating at 0° C and over, the design temperature shall be operating temperature plus 15°C. However design temperature shall not be less than 65°C. b) For vessel operating below 0° C, design temperature shall be lowest operating temperature Format No. 6-00-0001-F1 Rev. 0 ‘Copyright EIL— Allrighis reservedSGHAZE fy ENGINEERS, STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. Pete @NSALATED TG Sos easier PACKAGE ITEMS 34 3.5.2 3.6 3.6.1 3.6.2 4.0 4d 41d PRESSURE VESSELS FOR 6-12-0030 Rev.7 Page 6 of 19 ©) Minimum Design Metal Temperature (MDMT) shall be lower of minimum atmospheric temperature and minimum temperature envisaged during operation. Corrosion Allowance Minimum corrosion allowance for carbon steel vessels shall be 3.0 mm unless otherwise specified elsewhere in the package. Allowable Stresses Basic allowable stresses for shell, heads and other components etc. shall be the values specified in the design code. ‘The allowable stresses for structural members and anchor bolts shall be as specified in Indian Standard IS:800. ‘Wind and Seismic Loads Wind load shall be calculated as per Indian Standard IS 875 site specific wind data if attached with the bid package. Earthquake forces shall be calculated in accordance with Indian Standard IS: 1893 o be based on meteorological and seismic data of the site, if attached with the bid package. it shall MATERIALS Materials of various parts of equipment shall be selected as per Table given in Annexure - III for general industrial condition/services. Specifications of Carbon Steel Plates Chemical Analysis Plates used shall conform to latest issue of specification SA-20 with additional requirements mentioned herein. a) Only normalised plates free from injurious defects with workmanlike finish shall be used, Reconditioning/repair of plates by welding shall not be permitted. b) One product analysis of each heat shall be carried out and reported. Chemical analysis shall be as per applicable specifications with carbon content not exceeding 0.23%. ‘Additionally, one of following requirements for carbon equivalents (Ceq) based on heat analysis shall be satisfied. Ceq = C+Mn/6 < 0.42 “ Ceq + Mni6+ (Cr+ Mo + VYSH(CutNiVIS 50.43 ...2) Equation -(1) shall be used when applicable material specify C and Mn only. Equation-(2) is applicable for restricted chemistry requirements or for supplementary requirements of $19 & S21 of specification SA-20. Format No, 6-00-0001-F1 Rev. 0 ‘Copyright ElL— AllrighsresenvedPeavey ENGINEERS. STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. g@areises @NDALMIED PRESSURE VESSELS FOR 6-12-0030 Rev.7 pad LS PACKAGE ITEMS Pae7ol 19 = 4.1.2 Ultrasonic Examinations of Plates 42 a) Plates having thickness 16 mm to 50 mm (both inclusive) shall be examined ultrasonically as per specification SA-435. b) For thickness above 50 mm, ultrasonic examinations shall be carried out as per specification SA-578 and shall have acceptance standard of level-B. ©) For quenched and tempered steel plates, ultrasonic examination shall be carried out Simulated Heat Treatment of Test Coupons ‘or Plates above 16 mm thickness ] ‘One normalising* + one stress reliving as per UCS-56 of ASME Code. Sec. | vin Div.1 | intended for hot rolling/forming, 900°C To 1000°C Charpy V-notch impact testing as per S5 of specification SA-20 to be carried out at design temperature for low temperature services. Plates needed for IBR vessels shall meet the requirements of IBR (Indian Boiler Regulations), Plates above 50 mm in thickness shall meet following additional requirements. a) Vacuum treatment as per supplementary requirement S1 of specification SA-20. ) Charpy V-notch test as per the supplementary requirement S5 of specification SA-20. ©) Material meant to be used for design temperature warmer than 0° C. Test temperature - minus 29°C, Acceptance Ci = Asper Table A 2.15 of specification SA-20. Orientation oftest bar == Transverse to the direction of rolling. 4) Simulated heat treatment of mechanical test coupon as per clause 4.1.3 of this specification. Specification of Stainless Steel Plates/Pipe/Forging Plates used shall conform to latest issue of specification SA-480 with additional requirements mentioned herein, a) All plates shall be hot rolled, annealed, pickled and shall have No.1 finish on both sides with reference to specification SA-480. In addition, all stabilized grade of SS (SS 321, SS 347 etc.) shall be given stabilization heat treatment. b) Unless otherwise specified plates, pipes, forgings and fittings representative of each heat shall be subjected to inter granular corrosion tests as per ASTM A 262 practice E Format No, &-00-0001-F1 Rev. 0 ‘Copyright EI. Allighs reservedSTANDARD SPECIFICATION OF STANDARD SPECIFICATION No. Sea OND ie “PRESSURE VESSELS FOR 6-12-0030 Rev.7 SE ceeuneninanaret PACKAGE ITEMS. 43 44 44 442 443 5.0 Page Bof 19 for all the 300 series material. The bend test specimen shall be examined at a ‘magnification of 200 x. ©) Plates having thickness 16mm to SOmm (both inclusive) shall be examined ultrasonically as per specification SA-435. 4) For thickness above 50 mm, ultrasonic examinations shall be carried out as per specification SA-578 and shall have acceptance standard of level-B. Six copies of certificates and documents of all tests required here, duly certified by inspecting authority shall be submitted to EIL inspector before fabrication of vessel. Material Certificates shall conform to EN 10204 Type 3.1 Material for Internal Lining/Painting FRP Lining i) Wherever FRP lining on inside of equipment is specified the resin used shall be vinyl ester, equivalent or better to suit the intended service. ii) The stee! surface shall be abrasive blasted as per SSPC-SP-10 and anchor profile of surface shall be 38 to 75 micron. Primer coat of polyamide cured epoxy (25 to 75 micron DFT) shall be immediately applied after cleaning to prevent rust formation before application of FRP lining. Rubber Lining Application of rubber Specification 6-06-204.. ing on inside of vessels, shall be done as per IS 4682. Part-I & EIL Painting on Internal Surface and application of Primer and Painting shall be in accordance with -0004 for specified service or as per job specification as applicable. Surface prepara specification 6- a) Heads shape, dimensions proposed by the manufacturer must be stated in offer. All carbon steel dished heads and toricones upto 16mm thickness (nominal) shall be stress relieved and more than 16mm thickness shall be normalised if cold pressed or formed. However, in case, hot forming is carried out in the normalising range, no stress relieving is necessary. : b) Cold formed dished ends of SS Vessels shall not be solution annealed unless any of the following conditions exists’ i) Specifically called for particular equipment/service. ii) Hardness value after forming exceeds 235 BHN. i) Nominal thickness of plate is 1mm or above. ©) Hot formed dished ends of SS Vessels shall be solution annealed Format No. 6-00-0001-F1 Rev. 0 Copyright EL ~All ights reservedSHAT py ENGINEERS, STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. sire SR UMITED PRESSURE VESSELS FOR 6-12-0030 Rev.7 ES ON neannee PACKAGE ITEMS ae 6.0 MANHOLES/HANDHOLES AND NOZZLES 70 8.0 9.0 10.0 a) Manholes shall be minimum 450 mm NB unless otherwise specified b) Manhole cover shall be provided with a davit or hinge, c) __Smalll vessels shall be provided with two 150 NB hand holes for inspection. Vessels less than or equal to 300 NB shall be provided with 2 nos.100 NB hand holes for inspection, 4) For vessels with diameter less than 900 mm and having removable internals, shell flanges shall be provided. e) Asa general rule all nozzles attachment to shell/head shall be set in type. 1) The reinforcement for the nozzles opening shall be integral type when required by the applicable code/standards or when the thickness of vessel wall exceeds 50 mm. Self- reinforcement type nozzles 80NB and above shall be set-in type. FLANGES a) Dimensions for flanges shall be as per ASME B16.5 for size up to 600NB and to ASME B-16.47 (Series B) for size above 600NB b) All flanges shall be of weldneck type. Slip on flanges are not permitted. 1) All flanges of class 900 and above shall have gasket surfaces for RTJ unless otherwise specified. INSPECTION All vessels shall be offered for stage-wise as well as for final inspection to Purchaser or his authorised inspector. Inspector shall have free access to all workshops of vendor or his sub-vendors. PRESSURE TESTING All vessels shall be hydrostatically or pneumatically tested as per the code. In order to safeguard against the risk of brittle fracture during hydrostatic test, temperature of test fluid shall meet the requirements of UG-99 of ASME Sec. VIII Div. and shall preferably not be less than 16° C. WELDING Full penetration weld shall be employed for joining pressure parts. Where both sides are not accessible for welding, root run by tungsten inert gas process or backing strip may be used to ensure full penetration. Backing strip, if used, is to be removed after welding, wherever possible. Format No, €-00-0007-F1 Rev. 0| ‘Copyright EIL All ighis reservedS5RGAZE gam ENGINEERS STANDARD SPECIFICATION OF | STANDARD SPECIFICATION No. one INDIA UMITED - PRESSURE VESSELS FOR 6-12-0030 Rev. 7 at tll PACKAGE ITEMS Cacia 11.0 POST WELD HEAT TREATMENT a) Vessels shall be heat-treated whenever it is required due to service requirement or due to code requirements. Vessels shall be post weld-heat treated as a complete unit and no welding shall be permitted once post weld heat treatment is performed. b) Wherever heat treatment on stainless steel is carried out, it shall be followed by micro etching test and IGC test as per ASTM A 262 Practice E unless otherwise specified to ascertain suitability and effectiveness of solution annealing. ‘The bend test specimen shall be examined at a magnification of 200 x. 12.0 RADIOGRAPHY/NON DESTRUCTIVE TESTING 12.1. The extent of radiography shall be as specified in the package. In no case shall the radiographic examination be less than that specified in the code. However, spot radiography is the minimum requirement for all vessels. 12.2 When spot radiography is specified, the following requirements shall supplement the requirements specified in ASME Section VIII Division I: (i) AIL*T? - joints shall be radiographed. (i) Minimum 5% of total weld length excluding ‘T” - joints shall be radiographed, (iii) Evaluation, tests and repair shall be as per applicable code. 12,3 All nozzles fabricated from plate, irrespective of thickness, shall be 100% radiographed. 12.4 Weld seams of formed ends shall be 100% radiographed after forming and heat treatment, if any. 12.5 The technique employed and the weld quality achieved shall meet the requirement of the code. 12.6 All nozzle to shell welds (Root and Final run) shall be examined by magnetic particle/Dye penetrant test. 13.0 FIRE PROOFING AND INSULATION Vessels requiring insulation and/or fire proofing shall be provided with supports as per EIL standard referred in this specification. 14.0 CLEANING AND PAINTING ' a) Vessels shall be cleaned internally to remove scale, rust, dirt, foreign material by wire brushing. b) Stainless steel surfaces both inside and outside shall be pickled and passivated accordance with specification ASTM-A380 after hydrotest. ) All external surfaces shall be cleaned, primed and painted in accordance with 6-44- (0004 for specified environment. 15.0 GENERAL 15.1 Vessel weighing more than 5.0 MT shall be provided with lifting lugs. Skirt supported vessels shall be provided with tailing lugs, if necessary. Format No. 8:00-0001-F1 Rev. 0 ‘Copyright EIL ~ Allighis reservedENGINEERS STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. eee SOR UMITED PRESSURE VESSELS FOR 6-12-0030 Rev.7 ene ese aaa ena PACKAGE ITEMS Page 11 of 19 15.2. Manufacturer shall supply spares as given below: Gaskets : ‘Two sets for each installed gasket. Fasteners 10% (minimum two in each size) of installed fasteners. Sight/Light glass: 4 Sets for each installed glass. 15.3 Fabrication tolerances indicated in EIL Standards/Specifications shall be adhered to. 15.4 Nozzles upto 50 mm NB size shall be stiffened with 2 number of 40 mm wide x 6 mm thick stiffeners welded at 90 apart. 15.5 Vessel diameter 300 mm NB and below shall be made from seamless pipe only. 15.6 Nozzle connections used for vessels shall not be less than 40 mm NB. 15.7 _ Rolling direction of plate for shell shall be lengthwise. 15.8 Guarantee, packing, marking on vessels and shipment, etc. to be as per package specifications. 16.0 LIST OF ATTACHMENTS, ‘THLE i DOCUMENT NO. Vessel Tolerance 7-12-0001 Support for Horizontal Vessel 7-12-0002 Skirt Base Details 7-12-0004 Angle Leg Support 7-12-0006 Pipe Leg Support 7-12-0007 Bracket Support for Vertical Vessel 7-12-0008 Manhole with Hinge Cover 7-12-0009 Manhole with Davit 7-12-0010 Standard Bolt Hole Orientation 7-12-0015 Internal Flanges 7-12-0018 Fire-Proofing and Insulation Supports 7-12-0025 Internal Feed Pipe Support 7-12-0032 Specification for rubber lining for internal 6-06-204 protection of CS tanks, piping, valves & fittings. Standard Specification for shop & field painting _6-44-0004/Job specification (as applicable ) Format No. 6-00-0001-F1 Rev. 0 Copyright EI — Alrights reservedNotes: 1 English language & Metric Units shall be used in all documents. 2. All drawings shall be drawn in AutoCAD R-14 or above, No hand drawn drawing shall be accepted. All residual calculations shall be computerised. Other documents and letters shall be furnished in electronic format. The software used shall be as follows: a) MS Office 97 and above b) ADOBE ACROBAT 4.0 & Above. 3. ‘Two sets of CD for all electronic files shall be submitted apart from hard copies with the data folder. Siar, ENGINEERS. STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. ae ON UMITED PRESSURE VESSELS FOR 6-12-0030 Rev. 7 ALICE recente PACKAGE ITEMS. fae aee ANNEXURE -T VENDOR DATA REQUIREMENT ‘ 79.08 | warn | ote | sana or : DESCRIPTION COPIES PLACEMENT No PROPOSAL EQUIPMENT WITH REQD. FOR REVIEW/ DATA FOLDER APPROVAL. 1 DATA SHEET FOR 4 REQUIRED | REQUIRED - PRESSURE VESSEL 2, | MECHANICAL DESIGN @ | ONE REQUIRED | REQUIRED CALCULATIONS VESSEL TYPICAL 3, | GENERAL ARRANGEMENT | 4 | NOT REQUIRED | REQUIRED DRAWING OF EQPT. REQUIRED ALONGWITH ORIENTATION [AND DESIGN PARAMETERS [AND SPECIAL NOTES REGARDING DESIGN/FABRICATION! TESTING PROCEDURES, DRAWING INDEX ETC 4, EQUIPMENT FABRICATION 4 NOT REQUIRED REQUIRED DRAWING WITH MATERIAL REQUIRED SPECIFICATIONS SHOWING ‘ALL MAIN WELDS, NOZZLES MANHOLE DETAILS INTERNALS AND OTHER ACCESSORIES | MATERIAL TEST AND 6 | Nor REQUIRED BY | REQUIRED ANALYSIS CERTIFICATES REQUIRED. | INSPECTION AGENCY 6. WELDING PROCEDURE 6 NOT REQUIRED BY | REQUIRED QUALIFICATION, WELDERS REQUIRED | INSPECTION QUALIFICATION REPORTS, AGENCY ULTRASONIC, MP/DP TEST, CHARPY 'V'- NOTCH TEST, HYDROTEST, RECORDS, RADIOGRAPHY REPORTS AND PWHT CHARTS Format No, &-00-0001-F1 Rev. 0 ‘Copyright EIL ~All righis reservedSTANDARD SPECIFICATION OF STANDARD SPECIFICATION No. SIE @IND Rie PRESSURE VESSELS FOR 6-12-0030 Rev.7 sBareiets S NOAUMIE PACKAGE ITEMS Page 13 of 19 ANNEXURE - IT DATA SHEET FOR PRESSURE VESSEL (To be filled in by the Vendor) OPERATING CONDITIONS | PRESSURE (Ke/em fo CORROSION ALLOWANCE "SPECIAL SURFACE FINISH INSIDE REQD.[ ] NOTREQD.[ | VESSEL "| NOZZLE NECK VENDOR SHALL SUBMIT COMPLETED DATA SHEET ALONG WITH OFFER WHEREVER ENGG. DRAWING IS NOT ATTACHED FOR THE VESSEL. Format No, 8-00-0001-F1 Rev. 0 ‘Copyright EIL— Aight reservedSTANDARD SPECIFICATION OF STANDARD SPECIFICATION No. EERE QAR “pressure vesseis ror 6-12-0030 Rev.7 an eics SND vite pear 2.0099 Rey The following table gives general guidelines for mate Pressure Parts of the ANNEXURE - III MATERIAL SELECTION selection for various Pressure Parts/Non yuipment PRESSURE PARTS NON PRESSURE PARTS, DESIGN | PLATE PPE FORGING | Bours! STRUCTURAL | INTERNAL | STUDS TEMP. (SEE NoTE stubs! ArracuMeNt | Pres! | BOLTS a NUTS Wweveo To" | partes | NUTS EXTERNAL | PRESSURE INTERNAL PARTS. CRYOGENIC FRow25¢ | SAz0 Sas ‘SAWZGRF | SAxI0 prose | Grsoaso«, | TyPeso« | soaanatate | Grasecer janet | soa serstec | STRAW serumpact | 316L347 HARDENED TEsteD) SSAME AS PRESSURE PARTS ‘aBovers | saz saa ‘SATaZGRF Upro-s0 | Grsou,so«, | Tre so« | soursoat, | sarsacrs, sreatet | somtate, | Faieuais | act sai aiecazt, | 32t.aa7, ar sassusss | sass sasz GRA Gre LOW TEMPERATURE ‘ABOVE#0 | SAMIGRE | SAZID Ferd SAsouT | SAWSGRE | SA3s3 | SATO upro0 | mac | GRO GRLFS SAIGRA Gravsane | ces TESTED (SEE ORGR? aspr. | Sate notes) 7 Parts | cre ‘Boveso | sasircit | sana A360 Sasou7 | sass7cL1 | sassy | save Uproas) | mpact | GRa GRLFS SAIEGRA Gravsane | cree TESTED(SEE onGR? APR | SAMB4 Note). parts | crs ‘ABOvEas | sasteaut | Sasso Sa350 SAs20GRLT | SAsIS(WALL | SA333 | SATS Upro20 | Grapes) | GReoRGR | GRLFZ SAI4GRA | GRADES) Grasame | crs weact | ORGR? APR | SAtB4 TESTED (SEE parts | Gre Note) ; ‘ABOvE 29 | Sacre (ant | Sa 106 Sars | SA10OR | SASIS(NALL | SAi0e | SATS uproo | Graves) | Gre 3A266 er GRADES) cream | cree (SEE GEENoTE | (SEENOTE | SAto4cR e ‘sates notes) |) 3 Es) aser, | Gee PARTS INTERMEDIATE TEMPERATURE ‘ABOVED | SAST(ALL | SATGEGRE | GATOS ‘save B7 | 9 182082 ‘SAE ] sates upTo3«3 | GRADES) SA266 satsecr |. @uates) | orasam | Gros 4 (urt030¢) | & sato6 apr. | ORs w same as | PARTS PR PARTS (ABOVE 300¢) SAROTYPE | A312 SAie2F | S057 | SAME AS sane aoa, esoa | aoatateL, | sai4GR | PRESSURE. 304, Stetser_— | Stet aat | Sat m4 PARTS. s16b.32ir (GEENOTE 4) | SA76 ‘SAME AS. yeaa PRPARTS pare | $a t9¢0ne Parts | Sh t9¢one Format No, 8-00-0001-F1 Rev. 0 ‘Copyright EL — Allvighis reservedSSifezres ENGINEERS. STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. 38ar felsies SS INDIA LIMITED PRESSURE VESSELS FOR 6-12-0030 Rev.7 pat LS PACKAGE ITEMS Page 1Sof 19 Tome Bee nore Soe Stacie [me | aoe tEevemean) | essune Panes Srna rosso” | Stevan | Sanne | Seam | on mressune rans | messime | nas’ sin Brriow, | Sousa” | Satie NOTES: 1. 10. Pressure vessel steel plates are purchased to the requirement of the standard ASME SA-20, which requires testing of individual plates for low temperature service. Carbon steel material is ordered to meet the impact requirements of supplement $5, of standard ASME SA 20, typical material specification is as follows SA 516 Gr.60. Normalised, to meet impact requirements per supplemient s5 of SA 20 at -50° F. All permanent attachments welded directly to 9% nickel steel should be of the same material or of an austentic stainless steel type which cannot be hardened by heat treatment. Check for impact testing requirement as per UCS-66, for coincident temperature and part thickness. Selection of stainless steel material shall be based on process recommendation/process licensor. This table is not applicable for atmospheric/low pressure storage tanks. Materials shall be selected as per API 650/API 620 as applicable. Materials for caustic service, sour service or sour service + HIC shall be selected based on specific recommendation of process licensor. Material for pressure vessels designed according to ASME section VIII division 2 shall be given special consideration as per code. All pipes shall be of seamless construction. Non-ferrous material and super alloys are not covered above and shall be selected based on specific recommendation. ‘Material for vessel / column skirt shall be the same material as of vessel / column shell for the upper part with a minimum of 500mm. Format No. 6:00-0001-F1 Rev. 0 ‘Copyright EIL— Allrighs reservedSifters, ENGINEERS, STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. SBA MEEE@NGALMITED PRESSURE VESSELS FOR 6-12-0030 Rev.7 RES Oe PACKAGE ITEMS Raeiear ANNEXURE - IV DESIGN PHILOSOPHY OF TALL COLUMNS Mechanical design of self supporting tall column and its anchorage block shall be carried out considering combination of various loads. 1.0 Leadings The loadings to be considered in designing a self supporting tall column/tower shall include 1.1 Internal and or external design pressure specified on process data sheets. 1.2 Self weight of column inclusive of piping, platforms, ladders, manholes, nozzles, trays, welded and removable attachments, insulation and operating liquid etc. ‘The weight of attachments to be considered shall be as per Table-1 enclosed. Other loadings as specified in UG-22 of ASME Code Sec. VIII Div.1, wherever applicable. 1.3 Seismic forces and moments shall be computed in accordance with IS 1893 (latest edition) or it shall be based on meteorological and seismic data of the site, if attached with the bid package. Unless otherwise specified importance factor and damping coefficient shall be considered as 2 and 2% respectively. 1.4 Basic wind pressure and“wind velocity (including that due to winds of short duration as in squalls) for the computation of forces/moments and dynamic analysis respectively shall be in accordance with IS 875 Part-3 (latest edition) or site specific wind data if attached with the bid package. Additional wind loading on column due to external attachments like platforms, ladders, piping and attached equipment should be given due consideration. 1.5 Loadings resulting in localised and gross stresses due to attachment or mounting of refluw/reboiler, condenser, etc. 2.0 Loading Condition Analysis shall be carried out for following conditions : 21 Erection Condition : Column (uncorroded) erected on foundation, without insulation, platforms, trays etc. but with welded attachments plus full wind on column, 2.2 Operating Condition : Column (in corroded condition) under design pressure, including welded items, trays, removable internals, piping, platforms, ladder, reboiler mounted ‘on column, insulation and operating liquid etc. plus full wind, on insulated column with all other projections open to wind, or earthquake forces. 2.3 Test Condition Column (in corroded condition) under test pressure, filled with water plus 33% of specified wind load on un-insulated column including all attachments shall bbe considered. 2.4 Earthquake and wind shall be considered not a 1g concurrently. Format No. 6-00-0001-F1 Rev. 0 ‘Copyright EIL —Allrighis reservedSSRI ly ENGINEERS STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. Te INDAUMITED PRESSURE VESSELS FOR 6-12-0030 Rev. 7 Se A aewomeee PACKAGE ITEMS Page 17 of 19 3.0 3A 32 33 40 5.0 6.0 10 Deflection of Column Maximum allowable deflection at top of column shall be equal to height of the column divided by 200. If the deflection of column exceeds the above allowable limit, the thickness of skirt shall be increased as first trial upto a maximum value equal to the column thickness and this exercise shall be stopped if the deflection falls within allowable limit. If the above step is inadequate, skirt shall be gradually flared to reduce the deflection. Flaring of skirt shall be stopped if the deflection falls within limits or half angle of cone reaches maximum limit of 9 degree. If the above two steps prove inadequate in limiting the deflection within allowable limits, the thickness of shell courses shall be increased one by one starting from bottom course above skirt and proceeding upwards till the deflection falls within allowable limits. Stress Limits The stresses due to pressure, weight, wind/seismic loads shall be combined using maximum principal stress theory for ASME Section VIII Div.1. Thicknesses are accordingly chosen to keep the stresses within limits as per Table-2. Skirt Support Base Base supporting including base plate, anchor chairs, compression ring, foundation bolting etc. shall be designed based on over-turning moment (greater of seismic or wind). A minimum number of 8 foundation bolts shall be provided. Nos. of foundation bolts shall be in multiple of four. Minimum Hydrotest Pressure i Minimum Hydrotest Pressure shall be equal to 1.3 x design pressure x temperature correction factor, as specified in ASME Code Section VIII Div. (Clause UG-99). The term test pressure shall apply to the pressure measured at the highest point of vessel in its operating position and shall be applied to the highest point in its test position. Dyna jc Analysis of Column Dynamic analysis of each column shall be carried out for stability under transverse wind induced vibrations as per standard design practice and calculations for each column shall be submitted to EIL for approval. The recommended magnification factor for unlined towers/column shall be taken as 70 and allowable dynamic amplitude shall be limited to tower diameter divided by five. Format No. 8:00-0001-F1 Rev. 0 Copyright EI ~ Alvights reserved‘SG1Gze ly ENGINEERS STANDARD SPECIFICATION OF _STANDARO SPECIFICATION No. 88am fetes “INDIA UMITED PRESSURE VESSELS FOR 6-12-0030 Rev. 7 SASS erste PACKAGE ITEMS pains oe TABLE-1 DETAILS AND WEIGHT OF COLUMN ATTACHMENT. 1. | Shape factor for shell 07 (for wind force calculation) 2. | Weight of trays (with liquid) to be considered. | 120 Kg/m’. 3. it of plain Ladder 15 Kgim 4. | Weight of caged ladder 37. Keim 5. | Equivalent projection to be considered for | 300 mm wind load on caged ladder 6. | Distance of platform below each manhole ‘Approx. 1000 mm_ 7. | Maximum distance between consecutive 5000 mm platforms 8. | Projection of Platform 900 mm upto I meter dia. column and 1200 mm for column dia. > 1 meter, from column insulation surface. ‘9. | Equivalent height of platform (for wind load | 1000 mm. computation) : 10. | Weight of platforms 170 Kg/m’. 11. | Platform shall be considered all around Format No. €-00-0001-F1 Rev. 0 ‘Copyright EIL— Allrighs resenedSSHERZIES ly ENGINEERS STANDARD SPECIFICATION OF STANDARD SPECIFICATION No. tees SNA PRESSURE VESSELS FOR 6-12-0030 Rev.7 cece Ace nc mo PACKAGE ITEMS Page 19 of 19 TABLE-2 ALLOWABLE STRESSES FOR COMBINED LOADING VESSEL CONDITION/TEMP. TYPE OF coer One ‘STRESSES ERECTION | OPERATING TEST NEW OR CORRODED NEW CORRODED | CORRODED ‘TEMPERATURE AMBIENT DESIGN ‘AMBIENT LONGITUDINAL TENSILE STRESS KxSxE KxSxE 0.90xYPxE LONGITUDINAL COMPRESSIVE STRESS KxB KxB B ‘CIRCUMPERENTIAL TENSILE STRESS - KXSxE (0.905YPXE, Where S = _ Basic allowable Tensile Stress as per Clause UG 23(a) of ASME Code Sec. VIII Div.l. B= _'B' value calculated as per Clause UG-23(b). E = Weld joint efficiency of circumferential weld, depending on extent of radiography. K = _ Factor for increasing basic allowable value when wind or seismic load is present. YP = —_Yield strength of shell material Note: Allowable stresses in skirt to shell joint shall be as per following a) 0.49§, if joint is shear type. b)_0.70S, if joint is compression type Format No, -00-0001-F1 Rev. 0 Copyright EIL~ Allighis reserved