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Pipeline Pigging Efficiency Guide

Pigging is used to maintain pipeline efficiency by removing debris, wax, or liquid. An effective pigging program is established by determining the cause of reduced efficiency, selecting an appropriate pig, and evaluating the amount of debris removed. Before launching a pig, its condition must be inspected to ensure it can complete the run without damage, including measuring diameters and checking sealing surfaces and brushes. Pig traps are then used to launch and receive pigs, with considerations for pig size, spillage, and handling equipment for large pigs.

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Bharat J Shetty
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141 views1 page

Pipeline Pigging Efficiency Guide

Pigging is used to maintain pipeline efficiency by removing debris, wax, or liquid. An effective pigging program is established by determining the cause of reduced efficiency, selecting an appropriate pig, and evaluating the amount of debris removed. Before launching a pig, its condition must be inspected to ensure it can complete the run without damage, including measuring diameters and checking sealing surfaces and brushes. Pig traps are then used to launch and receive pigs, with considerations for pig size, spillage, and handling equipment for large pigs.

Uploaded by

Bharat J Shetty
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd

Suggested Pigging Procedures

Pigging for Pipeline Efficiency


The purpose of operational pigging is to obtain and maintain efficiency of the pipeline to be
pigged. The pipeline's efficiency depends on two things: first, it must operate continuously, and
second, the required throughput must be obtained at the lowest operating cost.
Pipelines are pigged for many reasons. In crude oil pipelines, wax removal or control is important
to maintain line efficiency. Liquid removal in wet gas pipelines and removal of debris in the pipe
are also important.
After determining the cause of the reduced pipeline efficiency and selecting the desired pig, a
pigging program can be established.The effectiveness of the pigging program can be evaluated
by how much debris is in the receiving trap, or by monitoring the discoloration of the liquid that
accumulates in the receiving trap.

Pre-Run Inspection
The pig must be in good condition if it is to do the job it was selected to do. If the pig has been run
before, it should be inspected to assure it will run again without stopping in the pipeline.
Measure the outside diameter of the pig's sealing surface with a special diameter tape or, using a
regular tape, measure the circumference of the pig's sealing surface and divide the measurement
by 3.1416. This diameter must be larger than the inside pipe diameter to maintain a good seal.
Inspect the sealing surfaces to assure there are no cuts, tears, punctures or other damage which
will affect the pig's ability to run in the pipeline.
The unrestrained diameter of brush pigs should also be measured to assure that the brushes will
maintain contact with the pipe wall during the complete run.
When using brush type mandrel cleaning pigs, the brushes should be inspected for corrosion or
breakage. Every precaution should be taken to prevent these brushes from breaking in the
pipeline. Loose bristles can damage valves, instrumentation, and other pipeline equipment. All
components of brush type mandrel pigs should be checked to be certain that they are tight and in
good condition.

Pig Launching & Receiving


Pig launchers are used to launch the pig into the pipeline, and pig receivers are used to receive
the pigs after they have made a successful run. The design of these pig traps will depend on the
type of pig to be run and pipeline design conditions. These designs are not covered here.
Provisions in the station design should include handling equipment for pigs 20" and larger.
Caution should be taken for liquid spillage from the pig traps.

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