MIXING

OBJECTIVE:
To mix the different varieties of cotton fibres.
PARTICULARS:
One mixing = 26 bales.
One bale weight = 170 Kg.
MIXING OF COTTON:
COUNT STAPLE LENGTH
30 e ! "0 e 2# mm ! 30 mm
$0 e ! 60 e 30 mm ! 32 mm
#0 e ! 100 e 33 mm ! 37 mm
BLOWROOM
OBJECTIVE:
%ell o&ening of com&ressed la'er of bale of cotton and blend different varieties
of cotton.
To remove most of the foreign matters and &rod(ce la&.
PARTICULARS:
(mber of machines = 3
)a& feed =2
*h(te feed = 1
+eed material ! +ibres.
,eliver' material ! )a&.
)a& length = 60 m
)a& weight = 21.$ Kg - 2$.$Kg .varies according to the co(nt/
PROCESS SEQUENCE:
GREEN PLANT
CHUTE FEED SYSTEM
0re bale o&ener .Tr(mac/
1eneral bale o&ener
2xiflow cleaner .Tr(mac/
3c(tcher .Tr(mac/
404 .Tr(mac/
23T2 .Tr(mac/
53 6#7 .Tr(mac/
*arding
5lendomat .Tr(mac/
,x .Tr(mac/
23T2 ! #00 .Tr(mac/
*7T
53 6#7 ! 1600 .Tr(mac/
.Krischner beater/
*arding
7etal 3can 8 1
4+* .Tr(mac/
.Krischner beater/
9lectronic 4etal ,etector 8 vetel
404 .Tr(mac/
:ossi 7ision 3hield
PROCESS SEQUENCE:
LAP FEED SYSTEM
SPECIFICATION:
0re ! bale o&ener
404 .Tr(mac/
23T2 ! #00 .Tr(mac/
53 ! 2 .Tr(mac/
;K .Tr(mac/
:ossi 7ision 3hield
,x .Tr(mac/
3c(tcher .Tr(mac/
*arding
15; ! "00r&m
4+* ! 700r&m
404 ! 720r&m
;K 8 670r&m
SETTINGS:
0edal to feed roller ! 0.12$<
5eater to &edal setting ! 10mm
TYPES OF WASTE REMOVED:
3eed bits= leaf bits= sand= &ol'thene &a&ers= hairs= n'lon cords= 0in>= bl(e=
'ellow colo(red cotton.
PRODUCTION:
0rod(ction ? shift =
3hell roller s&eed in @04 A 60 A # A n
36 A #"0 A han> A 2.20"$

+or Ban> = 0.00161= 9fficienc' = #$C
0rod(ction?shift = 1$3#.7Kg
CARDING
OBJECTIVE:
%ell o&ening of fibres.
To remove trash in la&.
@ndivid(alisation of fibres.
To &rod(ce sliver from la&.
PARTICULARS:
(mber of machines = 3#
4odern = 22
*onventional = 16
+eed material ! la&
,eliver' material ! *ard sliver
MACHINE MAKE:
Moder:
+5K $33 ! Tr(mac ! ,K 7#0 ! 6 machines .*h(te feed s'stem/
Tr(mac ! ,K 7#0 ! 16 machines .)a& feed s'stem/
Co!e"#o$%:
)a>shmi )* 1?3 ! 6 machines
)a>shmi ;ieter * 1?3 ! # machines
Textool ! 2 machines
PROCESS SEQUENCE:
SETTINGS:
)a&
+eed roller
)ic>er 8 in
*'linder and flats
,offer
Tr(m&et with calendar roller
*oiler tr(m&et
*an
+lat .$ settings/ = 0.2 tho( .3 &laces/= 0.2$ tho( .2 &laces/
)ic>er ! in to c'linder = 0.2 tho(
+eed &late ! )ic>er in = 0.7$ tho(
*'linder (nder casing = 6mm= 2.6mm= 1.3mm= 1.3mm= 0.$mm
*'linder ! doffer = " tho(
,offer ! 3tri&&ing roller = 0.2$ tho(
3tri&&ing roller ! deliver' roller = 0.1$ tho(
4ote >nives @ and @@ = 0."$ tho(= 0.3 tho(
SPEEDS OF DK &'( )TRUMAC*:
3tarting s&eed = 1$ m?min
Bigh s&eed = 100 m?min
3low s&eed = 10 ! 1$ m?min
,offer s&eed = 66r&m
+eed roller s&eed = 7r&m
*'linder s&eed = "66r&m
)ic>er ! in s&eed = 6#2r&m
+lats s&eed = 267 mm?min
SPEED OF LAKSHMI RIETER:
*'linder s&eed = ""0r&m
)ic>er8in s&eed = 10#0 r&m
,offer s&eed = 60r&m
+lats s&eed = 11<?min
,eliver' s&eed = 100m?min
TYPES OF WASTE:
,(st= short fibres= seed bits= leaf bits= sand= foreign matters= sliver waste= s(ction
waste.
PRODUCTION:
0rod(ction?shift =
,offer s&eed in @04 A 60 A # A n
36 A #"0 A han> A 2.20"$
%hen= han> = 0.13D efficienc' = 60C
0rod(ction?shift = 16$.#6Kg.
SLIVER LAP
PARTICULARS:
(mber of machines =1
)a>shmi )9 2?"a ! 1 machine
+eed material ! 2" card sliver
,eliver' material ! 1 sliver la&
SPECIFICATIONS:
(mber of do(blings ! 2"
,rafting s'stem ! 0ne(matic drafting s'stem
5rea> draft ! 1.032
Total draft ! 1."#
)a& weight ! 70 g?m
,eliver' s&eed ! 6" m?min
)a& length ! 2"0 m
TYPES OF WASTE:
3liver waste= s(ction waste.

RIBBON LAP
PARTICULARS:
(mber of machines = 1
4a>e of machine ! )a>shmi )9 "?1a
+eed material = 6 sliver la&
,eliver' material = 1 ribbon la&
SPECIFICATIONS:
(mber of do(bling ! 6
)a& length ! 200m
,eliver' s&eed ! as &er co(nt.
TYPES OF WASTE:
3(ction waste.
UNI LAP
PARTICUALRS:
(mber of machines ! 2
4achine ma>e ! ;ieter 9 32
+eed material ! 5rea>er drawframe sliver
,eliver' material ! 1 (nila&.
COMBER
OBJECTIVE:
To remove short fibres.
To remove ne&s= seed bits= foreign matters.
To straighten the fibres.
PARTICULARS:
(mber of machines ! 1$
4odern machines ! 10
*onventional machines ! $
+eed material ! ;ibbon la& .or/ (nila&
,eliver' material ! combed sliver
MACHINE MAKE:
4odern machine ! ;ieter 9 6$
*onventional ! )a>shmi rieter
SPECIFICATIONS:
(mber of do(blings ! #
,eliver' s&eed ! 273 'ards?min
oil C 8 20C
,rafting s'stem ! &ne(matic s'stem.
TYPES OF WASTE:
3hort fibres= ne&s= sliver waste.
PRODUCTION:
0rod(ction?shift =
,eliver' s&eed in 'ards?min A 60 A # A n A 36.3
1.06" A 36 A #"0 A han> A 2.20"$
%hen= han> = 0.1$D efficienc' = 60C
0rod(ction?shift = 267.6Kg.
DRAW FRAME
OBJECTIVE:
,o(bling ! To im&rove (niformit'.
,rafting ! To straighten and arrange the fibres &arallel to one another.
PARTICULARS:
(mber of machine ! 13
4odern machines ! 10
*onventional ! 3
+eed material ! *ombed or carded sliver
,eliver' material ! ,raw frame sliver.
MACHINE MAKE:
MODERN:
1. Texmaco ! Bowa ! $ machines.
(mber of deliver' ! 2
,rafting s'stem ! 3&ring loaded.
2. ;35 ! ,"0 * ! $ machines
(mber of deliver' 81
,rafting s'stem ! &ne(matic.
3. ;35 ! #$1 ! 3 machines
(mber of deliver' ! 1
,rafting s'stem ! &ne(matic
CONVENTIONAL:
)a>shmi rieter ;35 #$1 ! 3 machines
(mber of deliver' 81
,rafting s'stem ! &ne(matic.
SPECIFICATIONS:
+ront Eone draft = 2.6$
4iddle Eone draft = 1.7
5ac> Eone draft = 1.2
,eliver' s&eed = "62 'ards?min
PROCESS SEQUENCE:


1(ide &late
,eliver' can
4echanical sto& motion
*oiler t(be wheel
*alendar rollers
1(ide roller
Traverse g(ide
"?" drafting s'stem
Tr(m&et
6 or # card sli
TYPES OF WASTE:
3liver waste= s(ction waste.
PRODUCTION:
0rod(ction?shift =
,eliver' s&eed in @04 A 60 A # A n
36 A #"0 A han> A 2.20"$
%hen= han> = 0.1$D efficienc' = #$C
0rod(ction?shift = 6"1."Kg.
CONVENTIONAL:
); ! $ machines
SETTINGS:
TOP ARM PRESSURE:
+ront roller &ress(re ! 6Kg
4iddle roller &ress(re ! 1"Kg
5ac> roller &ress(re ! 1"Kg
TOP ROLLER SETTING
+ront Eone ! 1"$8#0
1"3860
1368"0
4iddle Eone ! 67mm
5ac> Eone ! $2mm
BOTTOM ROLLER SETTING
+ront Eone ! "#mm
4iddle Eone ! $0mm
5ac> Eone ! "7mm
SIMPLEX
OBJECTIVE:
,rafting ! To red(ce the thic>ness of material and &aralleliEation to ma>e the
&rod(ct more even
Twisting ! To im&ort twist in the material
%inding ! To wind the rove onto the bobbin
5(ilding ! To b(ild the material onto the bobbin in a s(itable sha&e.
PARTICULARS:
(mber of machines = 13
4odern machines = 6
*onventional = 7
+eed material = ,raw frame sliver
,eliver' material = ;oving
MACHINE MAKE:
Moder:
1. Finser 6# @ ! 6 machines
2. )a>shmi ! 2 machines
3. )+ 1"00 ! 3 machines
". Textool ! 2 machines
PROCESS SEQUENCE:
TYPES OF WASTE:
3liver waste= roving waste.
PRODUCTION:
0rod(ction?shift?s&indle =
3&indle s&eed A 60 A # A n
T0@ A 36 A #"0 A han> A 2.20"$
%hen= han> = 1.2D efficienc' = #$C
0rod(ction?shift?s&indle = ".6$"Kg.
,raw frame sliver
1(ide roller
Traverse g(ide
5obbin
+alse twister
3?3 drafting s'stem
RING FRAME
OBJECTIVE:
To &rod(ce 'arn from roving.
Twist ! To im&act twist to the roving.
%inding ! To wind the rove onto the bobbin.
PARTICULARS:
(mber of 4achines = 73
4odern 4achines = "$
*onventional 4achines = 2#
+eed 4aterial = ;oving
,eliver' 4aterial = Garn.
MACHINE MAKE:
Moder:
1. Textool $B3 8 22 4achines ."20 3&indles/
2. ;H 12"0 KTT4 8 10 4achines .100# 3&indles/
3. ;H 12"0 KTT4 8 13 4achines .110" 3&indles/
CONVENTIONAL:
1. Textool $B3 8 21 4achines ."20 3&indles/
2. :eetstex 8 2 4achines ."20 3&indles/
3. :eetstex 8 $ 4achines ."#0 3&indles/
PROCESS SEQUENCE:
*reel
;oving g(ide and traversing g(ide
3?3 drafting s'stem
)a&&lt
;ing and traveller
*o&
SPECIFICATIONS:
,rafting s'stem 8 3?3 &ne(matic weight
1. *o(nt 8 "0s K%.
3&indle s&eed 8 17$1# r&m.
2. *o(nt 8 "0s *%
3&indle s&eed 8 22360 r&m
3. *o(nt 8 60s *%
3&indle s&eed 8 16#00 r&m
TYPES OF WASTE:
0ne(mafil waste= hard waste.
PRODUCTION:
0rod(ction?shift?s&indle =
3&indle s&eed A 60 A # A n
T0@ A 36 A #"0 A *o(nt A 2.20"$
%hen= *o(nt = "0 eD efficienc' = 6$C
0rod(ction?shift?s&indle = 0.13"Kg.
CONE WINDING
OBJECTIVE:
To &rod(ce a larger &ac>age.
To remove ne&s= thic> and thin &laces.
PARTICULARS:
(mber of 4achines = 16
4odern 4achines = 10
*onventional 4achines = 6
+eed 4aterial = Garn .*o&/
,eliver' 4aterial = Garn .*one/
MACHINE MAKE:
Moder:
1. 4(ratec 8 " 4achines . 60 dr(ms /
2. 3chlafhorst 8 6 4achines . 60 dr(ms /
CONVENTIONAL:
1. Tex maa> 8 2 4achines . 1$2 dr(ms /
2. Textool 8 $ 4achines . 1"" dr(ms /
3. Textool 8 1 4achine . 120 dr(ms /
". Textool 8 1 4achine . 160 dr(ms /
PROCESS SEQUENCE:
4agaEine
*one
*o& &eg
,r(m
5alcon (nit
2ir sensor
3&licer
I(ant(m clearer
%axing .Bosier'/
SETTINGS:
*0 8 *o(nt 0l(s
*4 8 *o(nt 4in(s
**0 8 Jnevenness 0l(s
**4 8 Jnevenness 4in(s
+, 8 +oreign matter dar>
+) 8 +oreign matter light
:0 8 :oin 0l(s
:4 8 :oin 4in(s
2rticle setting
*o(nt enter
*lear limit
5asic data
3)T
TYPES OF WASTE:
3l(bs= ne&s= thic> and thin &laces.
PRODUCTION:
0rod(ction ? 3hift
,r(m s&eed in 404 A 60 A # A n A 36.3
=
36 A #"0 A Ban> A 2.20"$
DRT + CHEESE WINDING
OBJECTIVE:
To convert cone in to cheese
To wind do(ble 'arn in to single &l' 'arn
To remove 'arn fa(lts
To &rod(ce smooth and even 'arn
PARTICULARS:
(mber of machines = 6 machines
+eed material = Garn . *one /
,eliver' material = Garn . *hesse /
MACHINE MAKE:
1. 03 49TT)9; 8 2 4achines . 120 dr(ms /
2. Textool 8 " 4achines . 120 dr(ms /
SPECIFICATIONS:
,r(m dia in Textool 8 3.2$<
,r(m dia in 03 4ettler 8 3.#$<
3l(b *atcher 8 4echanical t'&e
,r(m 3&eed at "0?2 K% 8 300 r&m.
TYPES OF WASTE:
3(ction waste.
DOUBLING
OBJECTIVE:
To im&art twist.
To bind the &rotr(ding fibre.
To straighten the Garn.
PARTICULARS:
(mber of 4achines 8 32 4achines
+eed 4aterial 8 do(bled 'arn . cheese /
,eliver' 4aterial 8 &l' 'arn . *o& /
MACHINE MAKE:
1. :eetstex 8 1" 4achines . "00 3&indle /
2. Textool 8 1# 4achines . "00 3&indle /
SETTINGS:
3&indle ga(ge 8 3<
;ing dia 8 2<
,eliver' s&eed 8 13.$ m?min
,eliver' roller dia 8 "".$mm
Tin roller dia 8 11<
T'&e of twist 8 KsL twist
%eight of f(ll co& 8 100 8 110 g.
REELING
OBJECTIVE:
To convert the cones= into han>s.
To remove the 'arn fa(lts if an'.
PARTICULARS:
(mber of 4achines 8 2$ 4achines
+eed 4aterial 8 Garn . *O9 /
,eliver' 4aterial 8 )92= B2K
MACHINE MAKE:
;aM( aid( and *o 8 2$ 4achines
SPECIFICATION:
(mber of s&indle ? frame 8 #0
@ndex %heel 8 162 T
T'&e of )easing 8 Band )easing
;eel circ(mference 8 $"<
,offing 8 5ridge doffing
Total n(mber of swift 8 $0
SWIFT SPEED:
1 8 30 8 37$ r&m
31 8 32 8 $00 r&m
33 8 $0 8 "00 r&m
YARN CONDITIONING PROCESS
OBJECTIVE:
To im&rove the strength of the Garn.
To increase the weight of the Garn.
SPECIFICATIONS:
*a&acit' 8 600 >g
Time Ta>en 8 1 to 1.$ hrs
5atch ? da' 8 6 to 7.
@ncrease the weight of the cone b' aro(nd 10C.
BUNDLING AND BALING
OBJECTIVE OF BUNDLING:
To &rod(ce b(ndle from the n(mber of >nots which is having n(mber of han>s.
PARTICULARS:
(mber of 4achines 8 " 4achines
(mber of electric 5(ndling 8 2 4achines
(mber of &ne(matic 5(ndling 8 1 4achine
(mber of man(al 5(ndling 8 1 4achine
OBJECTIVE OF BALING:
To &rod(ce bale from n(mber of b(ndles &rod(ced in 5(ndling.
PARTICULARS:
(mber of 4achines 8 3 4achines
T'&e 8 9lectrical baling &ress.
MARKETING DEPARTMENT CHART
4221@1 ,@;9*TO;
42;K9T@1 42219;
)@23O O++@*9;
*J3TO49;
MARKETING DEPARTMENT
2 mar>et is essentiall' a &lace where goods and services are offered for sale. @t
hel&s in finding o(t the mar>et for their &rod(ct. @t anal'ses vario(s mar>et and also
the com&etitive mar>eting area.
PROCESS
The finished &rod(ct of 'arn is dis&atched to the c(stomers on following t'&eLs
sales
1. 2gent sales
2. ,irect sales
3ales is also divided into
Do,e-"#. S$%e- E/0or" S$%e-
1. @nterstate sales
2. @ntrastate sales
1. 4erchant 9x&ort
2. ,irect 9x&ort
DOMESTIC SALES
,omestic 3ales are leased on retail sales and order sales.
@n retail sales the goods are enN(ired thro(gh fax and s&ot sales are made leased
on their ca&acit'.
@n order sales= the c(stomers &lace the order leased on their s&ecification ?
reN(irements.
I"r$-"$"e S$%e-
@n intrastate sales= sales are made within Tamilnad(= where val(e added tax is
"C textiles cess is being removed in intrastate sales.
I"er-"$"e S$%e-
@n interstate sales= sales are made o(tside Tamilnad(= where central sales tax is
2C .Kerala and 2ndhra0radesh/ against form *. Otherwise #C *3T is made on
domestic sales &a'ment.
@n domestic sales= the &a'ment is made thro(gh cash and credit basis. @n cash
sales &a'ment sho(ld be made within 3 da's. @n case of credit sales &a'ment sho(ld be
made within 1 month and disco(nt of ;s. 2 &erKg is allowed.
@n case of cash sales )etter of *redit is o&ened and &a'ment is received directl'
from the ban>.
MERCHANT EXPORT
5ased on the &(rchase order 'arn contract is o&ened b' the man(fact(rer
regarding the N(antit'= 'arn co(nt and time of deliver'. @ncase of merchant ex&ort= the
merchant gets commission. 2fter ex&ort is made= the b('er &rovides 5ill of lading and
form B within 60 da's and this acts as an evidence for the ex&orter being done. This
res(lts in 0C tax to the ex&orter. @n case if the evidence is not s(bmitted tax is levied.
1oods are ex&orted to ,(bai= *anada= T(r>e' and :a&an thro(gh merchant ex&ort.
DIRECT EXPORT
,irect ex&ort deals with the direct relationshi& between the man(fact(rer and
the b('er. ,irect ex&ort incl(des.
1. 3toc> 3ales
2. Order 3ales
The sales are done with the existing stoc> in stoc> sales. @n case of order sales=
the order s&ecified b' the &(rchaser is given as indent to the &rod(ction de&artment and
the N(antit' is &rod(ced as &er their reN(irement. 1oods are ex&orted to :a&an= Taiwan=
@tal' and 3witEerland thro(gh ,irect ex&ort.
COMPETITIORS
The com&etitors incl(des
1. 0remier mill
2. 30 3&inning 4ill
3. ;aMa&ala'am 3&inning 4ill
". KK0
$. 0recot
The &ricing is based on mar>et condition. "0C of sales are domestic sales and
the rest 60C are ex&ort sales. The ex&ort sales is based on dollar val(e not on 9(ro
val(e. 4ar>eting strategies are based on sales target.
AGENCIES
The goods will be distrib(ted thro(gh de&ot where a minim(m of 20 da's stoc>
is maintained and the goods are distrib(ted thro(gh the agent. The de&ots are &laced in
2ndhra0radesh= *oimbatore= 5omba' and 4ad(rai.
REGULAR CUSTOMERS
9rode
Thir(chingode
EXPORTS
;elishah
)ahoti Overseas
1T Textiles
Ki>ani9x&orts
9(rotex
Karthiga cottons
0anchiamman Textiles
5eca(se of N(alit' and timel' deliver' the' are able to com&ete with the global
mar>et.
FLOW CHART OF STORES DEPARTMENT
0(rchase reN(isition
I(otation
@ns&ection
4aterial recei&t register
*larification letter
@nvoice
1oods received note
1oods received note abstract
@ntimation sli&

0(rchase order control register
@ss(ed abstract
4aterial iss(ed register
@ndent
5in card entr'
@ns&ection re&ort
@ndent
,eliver' re&ort
STORES DEPARTMENT
INTRODUCTION
@t is one of the service de&artments. 3tore>ee&ing is a service f(nction= which
deals with the &h'sical storage of goods. The store>ee&er heads this de&artment. This
de&artment has the necessar' s&are &arts= which are reN(ired for s&inning. This
de&artment has the necessar' s&are &arts= which are reN(ired for s&inning. The
de&artment also maintains records abo(t its raw material in stoc>.
OBJECTIVES
4inimiEation of cost &rod(ction.
0roviding efficient service.
9stablishing coordination between the vario(s de&artments of the
organiEation.
@ns(rance of machiner' in case of (nex&ected accidents.
PROCEDURES
0(rchase reN(ision is given to stores b' concdrn de&artment. The details are
descri&tion of the &rod(ct the N(antit'.
The manager will select vendors and as> for N(aotation from vendors.
I(otation are received= selecting best vendors than &(rchase order is given to
them.
Once a material enters the organiEation= materials are ins&ected and >e&t in
stores.
4aterials will be iss(ed to concern de&artment with iss(e bill.
DUTIES
The d(ties of the M(nior manager is to first select a best vendor= he normall' has
a list of few &ersons among which he selects according to who meets all his
reN(irements. Then a &(rchase order is raised to the vendor along with the deliver'
date reN(iring him to s(&&l' within the s&ecified date. The final details before &lacing
the order have to be disc(ssed along with the senior manager.
SPARE PART ISSUE
@f the other de&artments are in need of an' material the maintenance s(&ervisors
for each de&artment sho(ld get a &(rchase reN(isition from the de&artment and give it
to the store>ee&er. @f the materials are readil' available he &rovides it. @f the material
goes o(t of stoc> the store>ee&er &laces an order (sing the &(rchase order sli&.
STORE MAINTENANCE
1. The store>ee&er chec>s the reN(irements of the materials once in 1$ da's.
2. The com&an' is following +irst in +irst O(t .+@+O/ method.
3. The com&an' has the 5in card maintenance. @t has the material name=
receiving time= n(mber of times= stoc> level etcOO
". 0lastic covers cover the material.
$. Once in 6 months the store has to be cleaned.
6. The stores de&artment sho(ld have the ins(rance coverage.
INVENTORY TECHNIQUE
The com&an' is following the :(st @n Time .:@T/ &(rchase. The' &(rchase the
material according to their need.
TESTING EQUIPMENS
;,+ is eN(i&&ed with highl' moderniEed and a(tomated testing eN(i&ments
li>e=
1. B7@ 600
0ro&erties determined (sing B7@ are=
)ength
3trength
4icronaire
*olo(r
2. B7@ 3&ect(m
)ength
3trength
4icronaice
Jniformit'
4at(rit'
Trash
*olo(r
4oist(re .sam&le weight = 6.$ ! 10.$g/
3. 2+@3 .2dvanced fibre @nformation s'stem/
e&s
3eed coatings
". JT:P .Jster TensoMet/
4eas(rement on single 'arn
,etermines ;K4
3am&le length = #0 cm
$. JT$P
4eas(rement on single 'arn= roving= sliver.
3liver 8 2$m?min
;oving 8 $0m?min
Garn 8 $00m?min
6. J3T9; IJ2TJ4 *)233@+@9,
4eas(res 'arn fa(lts
3am&le length ma' be in the range of 2 la>h ! $ la>h meters
3im(lation of 'arn sam&le in the form of fabric is &ossible
7. F%9@1)9 B2@;@933 T93T9;
4eas(res the n(mber of hairs on 'arn s(rface
)ength = 100m
3&eed = $0m?min
Bair can be co(nted= based on the length of hairs.
ORGANI1ATION CHART
0(rchase 4ar>eting +inance 0rod(ction I(alit' 0ersonnel 3tores
,e&t ,e&t ,e&t ,e&t ,e&t ,e&t ,e&t
0(rchase 4ar>eting +inance 2sst.s&inning 2ssistant 0ersonnel 3tore
4anager exec(tive 4anager 4aster 4anager Officer >ee&er
4erchant *ommission 2ssistants 3(&ervisor 3(&ervisor 9m&lo'ees 2ssistant
agent
,ealers *ler>s 4aterials %or>ers


*ashier %or>ers
*hairman
4anaging ,irector
9xec(tive ,irector
3enior 4anager 2dministrative
Office
PROCESS CHART
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S2S2M2 LTD UNIT + 3
MILL DETAILS
1. ame of the 4ills P 3ambandam 3&inning 4ills Jnit ! 1
2. )ocation P KamaraMa agar *olon'= 3alem ! 1"
3. Gear of establishment P 1673
". o. of. 3&indles P "$732
$. o. of. %or>er P 6#7
0ermanent wor>ers 8 367
Training wor>ers 8 370
+emale wor>ers 8 1"2
4ixing contamination8 7#
6. *otton 7ariet' P 4*J ! $
5;242
,*B 32
4*J ! $
4ech ! 1
)K
3%@
5(nn'
7. *otton 0(rchased from P
1. 4*J ! $
@'(nt(r ! 2ndra 0radesh= 7arangal=
:ammig(rda= 2dilabad= 3erdh(ra.
2. ,*B
*hitrad(rga= B(gli ! Karnata>a=
3. 3(rvin
:algaon ! 4aharashtra
". 5(nn' Q 5rama
Karnata>a at low N(antit'
#. Garn co(nt of s&(n P 20s to 10$s
6. Garn ex&orted to P Lo.$% M$r4e"
5omba'
Th(th(>(di
*hennai
5angalore
Fore#5 M$r4e"
2(stralia
:a&an
1erman'
@tal'
10. 2&&ro&riate cotton
*ons(med for one da' P 1. 100 to 200 bales
11. 5(ilding t'&e P ;eg(lar war& wind
12. Total 2cres P "$
13. o.of ,e&artment in
the mills P blow room= contamination clearer
carding= comber drawing= sim&lex
drawing= 2(toconer B(midification=
&lant= testing instr(ment
1". +eat(res of the mill P @3O 6000 ! 2000
HUMAN RESOURCE DEVELOPMENT DEPARTMENT
@n the area of h(man reso(rce de&artment the s(&ervisor forecasts the
man&ower need and &lanning the recr(itment. +(nction of the are &lacement=
&romotion= transfer and maintaining disci&line. Be also loo>s in administration of
&ension= &rovident f(nd= grat(it' and 93@ of wor>ers and he is res&onsible for the
reg(lar attendance of wor>er.
)abo(r welfare officer is in charge of cateen= ho(sing norms and schemes li>e
service awards= incentives &rices for reg(lar attendance etc
NUMBER OF EMPLOYEES AS PER MAY
0ermanent em&lo'ees = 366
Trainers = 366
+emal trainers = 13"
@n godown
+emale = $6
4ale = 2$
6#3
SHIFT HOURS
+irst shift 8 7 24 TO 3 04=
3econd shift 8 3 04 TO 11 04=
Third shift 8 1104 TO 3 04.
9ach has half ho(r brea>.
We%6$re Ad Mo"#!$"#o$% S.7e,e I T7e Or5$#8$"#o
9m&lo'eeLs &ension scheme was introd(ced on 166" for existing em&lo'ees.
The s&ecial feat(re of the em&lo'ee &ension scheme 166$ is retiring &ension and
&ermanent disablement &ension. +or em&lo'eeLs children the school fee has been &aid
f(ll'= if the children scores more than 60C in final exam. Balf of the fee will be &aid
for children who scores 7$C in final exam this has been existed from 2003.
SAFETY MEASURES
The safet' &rovision is absol(te and obligator' of the occ(&ier of factor' is
bo(nd to follow them.
+encing of machiner'.
%or> on near machiner' in motion.
0reca(tions in case of fire.
CANTEEN
To>en s'stem is followed in canteen for &ermanent wor>ers. 0ermanent
wor>ers will be &rovided to>en boo>= amo(nt will be ded(cted from their wages.
%hereas tem&orar' wor>ers have to &a' the amo(nt to get to>en.
UNIFORM
The em&lo'ees are &rovided with 2 sets of terr' cotton (niform ever' 'ear.
Gellow banian and >a>i half tro(ser for &ermanent wor>ers. Orange banian and >a>i
half tro(ser for trainees.
QUARTERS FACILITY
334 &rovide N(arters for em&lo'ees who come from o(t station.
INCREMENT
334 is giving increment once in a 'ear. @t is based on the &erformance of the
wor>ers and also leave ta>en b' them.
LEAVE AND MEDICAL
1$ da's cas(al leave can be ta>en b' &ermanent wor>ers. The com&an' has its
own hos&ital named called 3ri 0alaniandi 4(daliar memorial hos&ital in order to
&rovide free medical facilit'.
INCENTIVES
The com&an' gives the individ(al incentives for the f(ll attendance of 26 da's
in a month.
PROVIDENT FUND
The com&an' is ded(cting 12C from salar' of em&lo'ee as a &rovident f(nd.
@n this #.33C goes to &rovident f(nd and remaining 3.67C goes to famil' &ension
scheme.
BONUS
5on(s &a'ments are given on the basis of &rofit wages earned b' the wor>ers
d(ring last 'ear. The bon(s will be &aid at the time of diwali festival. )ast 'ear bon(s
is 20C.
TRAINING
Training is given within the com&an' for 3 months. ,(ring this &eriod there
will not be an' &rod(ction target. 2fter 6 months the com&an' will fix &rod(ction
target.
Training is abo(t 'arn man(fact(red= s(&eriorit' relation and time >ee&ingD
leave &roced(re= how to (se trolle'= eN(i&ment and material management and also
training given to remove 'arn fa(lts.
4anaging ,irector
:oint 4anaging ,irector
4anager
:(nior 4anager
)abo(r cler> 3hift s(&ervise

3hift cler> sec(rit' s(&ervicer
3ec(rit' goods
S7#6" 7o9r-
+irst shift 8 7 am to 3 &m
3econd shift 8 3 &m to 11 &m
Third shift 8 11 &m to 3 am
Bel& ho(r 8 brea> of each shift
He$%"7
,eadlines
7entilation Q tem&erat(re
,(st Q fame
)ighting
2rtificial B(midification
3&ittoons
,rin>ing water
S$6e":
+irst aid training
+ibre fighting training
4as> training
C$"ee 6$.#%#"#e-
0ermanent wor>ers can get a to>en boo> once in a amo(nt month.
Tem&orar' wor>ers have &a' the amo(nt to get a to>en boo>
U#6or, ; Q9$r"er- 6$.#%#":
2 t'&e stitched the (niform 'ellow banion Q half tro(ser for wor>er= orange
banion Q half tro(ser for trainer= 2&ron and bl(e colo(r shift women wor>ers.
I.re,e"- $d $""ed$.e
@ncrement salar' for o(r ex&erience
Le$!e- ; Med#.$% F$.#%#":
0ermanent one 'ear given for 12 da's
Te,0er:
*om&an' won hos&ital 3ri 0alani'andi 4(daliar Bos&ital free s(bscribed
medical facilit'.
Tr$##5 F$.#%#":
3 b(s for convenient of the em&lo'ers to come to the com&an' and ret(rn for
effective maintenance timing for wor>ers and go to office time.
A,<9%$.e
2" ho(rs available in the com&an'.
PROFILE OF THE COMPANY
The SAMBANDAM SPINNING MILLS LTD was incor&orated as &rivate
limited com&an' on ovember 7= 1673 (nder The *om&anies 2ct. 16$6. On becoming
,eemed 0(blic )td?com&an' with effect from :(l' 1= 16#6 the word R0rivate< was
deleted.
The com&an' has two (nits ! Jnit @ at 3alem and Jnit @@ at 2'ee&ala'am.
T7e U#" I which started with a s&indle ca&acit' of 3300 had grown into a (nit
having an installed ca&acit' of 27260 s&indles.
T7e U#" II was started with an installed ca&acit' of $760 s&indles. ow it has
an installed ca&acit' of 220#0 3&indles. This (nit had also obtained @3O86002
*ertification from 313.@ndia/ )td for its I(alit' 3'stems.
The com&an' has a so(nd trac> record of &rod(ctivit' and &rofitabilit' and has
been reg(lar in moderniEing its (nits and at &resent almost all machines at its existing
Jnits are f(ll' moderniEed. The com&an'Ls &rod(cts are well received in the local and
international mar>ets.
GOAL OF THE COMPANY
QUALITY POLICY 8 3triving for excellence in ever' s&here of
*om&an'Ls activities.
GOOD QUALITY 8 5est= which saves the cost and time for c(stomer.
BEST SERVICE 8 *(stomer friendl' in f(lfilling their reN(irements.
STEADY DEVELOPMENT= J&8gradation in technolog' and diversification for
val(e addition.
PRODCUTION DEPARTMENT
0rod(ction is the &rocess of transforming raw material into finished &rod(ct for
sale. The main f(nction of the organiEation is to s&in the ginned cotton into 'arn of
high N(alit'.
*onversion at raw cotton of vario(s varieties li>e 4J* ! $= ,JB ! 32 2,
5JG into 'arn of different varieties 20L3= "0L3=$0L3. 0rod(ction &er da' of the
com&an' is 11000>gs.
PRODUCTION PROCESS
M#/#5
This de&artment &la's an im&ortant role. @n this de&artment= the vario(s
varieties of cotton are mixed= according to their length= strength= fineness and mat(rit'
to get the reN(ired co(nts of 'arn i.e. 60s= #0s etc. Js(all' fo(r b(c>ets of water and
one liter of soa& oil is s&ra'ed on the s&read cotton and >e&t for 2" ho(rs before the
next &rocess.
B%o> Roo,
4ixed cotton is cleaned b' removing the foreign matters and waste. This ma'
consist of seed coats= M(te= etc. The o(t&(t from this &rocess is a (niform and clean
sheet li>e form rolled in a rod and is >nown as )20.
C$rd#5
The &roverb of the ex&erts sa's= Kwell carded is half s&(nL and Reffective
carding= efficient s&inning<. 2ll these &roverbs demonstrate that the immense
significance of carding is the final res(lt of the s&inning o&eration.
C$rd#5 Pro.e--
The la&s that are &rod(ced in a sheet form are sent to the carding section. The
main aim of carding is to eliminate short fibers and also elimination of ne&s which are
formed in the blow room. The &rocess done here is that the cotton is com&letel' o&en
into individ(al fibers and the dirt' foreign matter and na&s are removed.
C$rded S%#!er
The sliver &rod(ced after normal carding in the form of long thread li>e fibers
called as carded sliver. These carded slivers are sent to drawings the next stage.
Co,<#ed S%#!er
The combined sliverLs aim is to f(rther remove short fibers and na&s that are
still &resent in it. The comber &rocess means M(st li>e we comb o(r hair. @n this
combing &rocess short fires are removed and fibers are arranged in &arallel formation.
This combed sliver is the best N(alit' of sliver than the carded.
S%#!er %$0
The *arding 3livers are fed and b' &ressing them it is transformed into la&
form. The o(t&(t is called as 3liver )a&.
Co,<er
@t is high N(alit' &rocess. @n this &rocess &rod(cing the high N(alit' sliver. @t is
the next stage of carding. Then go to the sliver into the sim&lex and s&inning. The
main different between drawing and comber is &rod(cing the high N(alit' combed 'arn.
2lso 20C waste red(ces than drawing &rocess.
Dr$>#5
@t is the fo(rth stage in the man(fact(ring &rocess. @n this &rocess eight slivers
can be converted into single sliver.
2gain # single can be converted into one sliver. There are # machines installed
in the drawing room.
S#,0%e/ O0er$"#o
3liver is converted into R;oving<. @n this &rocess sliver siEe is decreased.
There are # machines located in the sim&lex o&eration. 9ach machine has 120 s&indles.
3&indles mean rod or shaft rotating which twist the 'arn.
Coe W#d#5
The s&inning co&s?do(bling co&s are &rocessed here. The' are wo(nd into
cones. The o(t&(t is sent to other de&artments as followsP
Do9<%#5
Twist the do(ble thread into single thread. There are 32 do(bling machines
being the do(bling section. 9ach machine has "00 s&indles. Twist the 'arn according
to the order basis. For e/$,0%e
Ree%#5
The 'arn s&indles are wo(nd in han> from the &rocess is called reeling. There
are 36 machines installed in the reeling section. 9ach machine has #0 s&indles.
P$.4#5
There are two t'&e of &ac>ing. 0ac>ing refers to the activities of designing and
&rod(cing the container or wra&&er for a &rod(ct.
i/ *one &ac>ing
ii/ Garn &ac>ing
2ccording to the c(stomer a reN(irement= the &ac>ing is done b' the &ac>ing
de&artment. *one &ac>ing is done (sing man&ower. +or 'arn &ac>ing= bale &ress
machine is (sed.
Prod9." "e-"#5
@t is the final testing in the &rod(ct to fine the im&erfection. The b('er acce&t
the "6$ im&erfection condition within the 100 >ilometers 'arn. @t is acce&ted for the
#0s combed 'arn.