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DIY Tenon Jig Plans for Table Saw

The tenon jig is a frequently used table saw accessory that allows cutting tenons but can also be used for other operations like grooving or beveling. The jig positions and clamps the workpiece securely against a stop and fence for cutting. Unlike commercially available tenon jigs that mount in the miter gauge slot, this adjustable jig fits over the table saw fence to work with any saw. Detailed instructions explain how to construct the jig from plywood and hardwood to precisely fit one's table saw fence.

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294 views3 pages

DIY Tenon Jig Plans for Table Saw

The tenon jig is a frequently used table saw accessory that allows cutting tenons but can also be used for other operations like grooving or beveling. The jig positions and clamps the workpiece securely against a stop and fence for cutting. Unlike commercially available tenon jigs that mount in the miter gauge slot, this adjustable jig fits over the table saw fence to work with any saw. Detailed instructions explain how to construct the jig from plywood and hardwood to precisely fit one's table saw fence.

Uploaded by

BSulli
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Project 14740EZ:

Tenon Jig
The tenon jig is one of the most frequently used table saw accessories. Although it is
used primarily to cut tenons, the jig can also be used to groove, bevel, or perform any
number of other operations on the ends of boards. As shown in the photo, the workpiece
is positioned against the stop (D) and clamped securely to the jig. A clamp block pro-
tects the workpiece from the clamp jaws.
Most commercially sold tenon jigs mount in the miter gauge slot. Since our jig fits over
the table saw fence, it is adjustable to practically any position. The jig shown is sized to
fit our table saw, a Rockwell Unisaw. Naturally you must size your tenon jig to fit the
fence on your particular saw.
Tenon Jig Complete Schematic
Tenon Jig Step-by-Step Instructions
1. Select pieces of 3/4" thick birch plywood to make the jig sides (A and B).
2. Select a solid hardwood to make the center section (C) and stop (D).
3. Take care to ensure that all measurements and cuts are accurate, and cut parts A
through D. NOTE: The jig must fit snugly over the fence, yet must not be so
tight that it is prevented from sliding back and forth.
4. Assemble the jig with glue and countersunk screws, as illustrated.
5. Leave unfinished, but every so often apply a coat of paraffin wax on the surfaces
in contact with the saw. This will help the jig slide smoothly.

These plans were originally published in Volume 10, Issue 4 of The Woodworker’s Jour-
nal (July/Aug. 1986, pages 50-51).

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