OVERLAY WELD KG & RUN TIME ESTIMATION
TOME REQUIRED FOR RADIOGRAPHY TEST
C/SEAM OR L/SEAM OR T-FRAME (LS/CS/TF)?
LG OF SHELL/NOZZLE= LOWER THK INCLUDING RAINFORCEMENT RADIOGRAPHY BY IRIDIUM/COBALT(I/C)? SPOT RT OR PENOROMIC RT (S/P)?
LS
3000 50 I S
TIME REQUIRED FOR RT=
864 14.4 0.60
MIN HRS DAYS
LG OF SHELL/NOZZLE= SPOT LENGTH= NO. OF SPOT= TIME CALCUCATION SPOT SPOT FOR FILLET IN T-FRAMES PEMOROMIC
3000 300 10
THK=
50
IRIDIUM 86.4 691.2 2592.0
COBALT 23.8 113.0 458.2
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9/1/2013
LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
SINGLE 'V' RUN TIME TIME REQUIRED FOR L/SEAM OR C/SEAM (LS/CS)=
q= 45
LS
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). SAW
HRS/KG
52
R.F.= 2
THK= 54 LG OF LONG SEAM= 58000 MATERIAL (SS/STEEL)= ss DENSITY= 0.000008
R.G.=
4 2.00 (C/S) 30 0.27 (L/S) 18 0.44 3).FCAW (1.2 ) 6 1.33 4). GTAW 1.6 5.00 5). TWIN HD. (C/S)24 48 0.33 0.66 SAW ** (L/S) 14.4 0.56 28.8 1.11 ** WITH 2 OPERATORS POSITION OF MULTIPLICATION WELDING FACTOR 1). 1G 1 2). 2G 1.6 3). 3G 1.3 PREHEATING REQUIRED? YES NO MULTIPLICATION FACTOR 1.15 1
ALL DIMENSIONS ARE IN MM CROSS SEC. AREA TOTAL WELD KG O/S WELDING= C/B WELDING= TOTAL WELDING= 1420.3 298.2 1718.5 659.0 138.4 797.4
CHIP BACK DEPTH(MM) THK <= 30 THK > 30 HEATING (Y/N) 1.0 1.0 1.0 N N N 1 1 1
6 12
LONG SEAM
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 20% 80% 100%
PROCESS CODE 2 1 1 0.44 2 2
POSITION CODE 1 1 1
TOTAL =
RUN TIME (min) (Hrs) 3514.7 58.6 63264.4 1054.4 16603.5 276.7 83382.6 1389.7
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9/1/2013
LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
[Link].ms_office
9/1/2013
LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION
DOUBLE 'V'
q= 45 36.0 THK= 54
R.F.= 3
RUN TIME TIME REQUIRED FOR L/SEAM OR C/SEAM (LS/CS)=
ls
PARAMETERS SETTING PROCESS KG/SHIFT HRS/KG
4 2.00 (C/S) 30 0.27 (L/S) 18 0.44 3).FCAW (1.2 ) 6 1.33 4). GTAW 1.6 5.00 5). TWIN HD. (C/S) 24 48 0.33 0.66 SAW ** (L/S) 14.4 0.56 28.8 1.11 ** WITH 2 OPERATORS POSITION OF MULTIPLICATION WELDING FACTOR 1). 1G 1 2). 2G 1.6 3). 3G 1.3 PREHEATING REQUIRED? YES NO MULTIPLICATION FACTOR 1.15 1 1). SMAW 2). SAW
15.0 =
R.G.=
LG OF LONG SEAM= 1364 MATERIAL (SS/STEEL)= steel DENSITY= 0.00000785
60
2
ALL DIMENSIONS ARE IN MM
CROSS SEC. AREA TOTAL WELD KG O/S WELDING= C/B WELDING= TOTAL WELDING= 710.3 514.4 1224.7 7.6 5.5 13.1
CHIP BACK DEPTH(MM) THK <= 30 6 THK > 30 12 HEATING (Y/N) Y Y Y 1.15 1 1
LONG SEAM
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 12% 88% 100%
PROCESS CODE 1 2 2 2 0.44 0.44
POSITION CODE 1 1 1 1.0 1.0 1.0
TOTAL =
RUN TIME (min) (Hrs) 120.7 2.0 178.5 3.0 146.9 2.4 446.1 7.4
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9/1/2013
LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION
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9/1/2013
LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
BACKING STRIP
q= 10 THK= 8 I/D OF SHELL 5486 MATERIAL (SS/STEEL)= STEEL DENSITY= 0.00000785
RUN TIME TIME REQUIRED FOR L/SEAM OR C/SEAM (LS/CS)=
cs
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). SAW 4 (C/S) 30 (L/S) 18 3).FCAW (1.2 ) 6 5). TWIN HD. (C/S) 24 48 SAW ** (L/S) 14.4 28.8 ** WITH 2 OPERATORS POSITION OF WELDING 1). 1G 2). 2G 3). 3G PREHEATING REQUIRED? YES NO MULTIPLICATION FACTOR 1 1.6 1.3 MULTIPLICATION FACTOR 1.15 1
R.G.= 10
ALL DIMENSIONS ARE IN MM CROSS SEC. AREA O/S WELDING= TOTAL WELDING= 119.8 119.8 TOTAL WELD KG 16.2 16.2
CIRC SEAM
OUT SIDE BALANCE 100%
PROCESS CODE 2 0.27
POSITION CODE 2 1.6
RUN TIME (Y/N) (min) (Hrs) Y 1 #VALUE! #VALUE! TOTAL = #VALUE! #VALUE!
HEATING
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9/1/2013
LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
ETTING HRS/KG
2.00 0.27 0.44 1.33 0.33 0.66 0.56 1.11
MULTIPLICATION FACTOR
1.3 MULTIPLICATION FACTOR 1.15 1
[Link].ms_office
9/1/2013
LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
J GROOVE
= 10 59.0 THK= 80 R= 12
R.F.= R.G.= 2
RUN TIME TIME REQUIRED FOR L/SEAM OR C/SEAM (LS/CS)=
CS
PARAMETERS SETTING PROCESS KG/SHIFT HRS/KG
4 2.00 30 0.27 18 0.44 3). FCAW 6 1.33 4). GTAW 1.6 5.00 5). TWIN HD. (C/S) 24 48 0.33 0.66 SAW ** (L/S) 14.428.8 0.56 1.11 ** WITH 2 OPERATORS POSITION OF MULTIPLICATION WELDING FACTOR 1). 1G 1 2). 2G 1.6 3). 3G 1.3 (C/S) (L/S) PREHEATING REQUIRED? YES NO MULTIPLICATION FACTOR 1.15 1 1). SMAW 2). SAW
11.0
10
I/D OF SHELL 379 MATERIAL (SS/STEEL)= STEEL DENSITY= 0.00000785
ALL DIMENSIONS ARE IN MM
CROSS SEC. AREA TOTAL WELD KG O/S WELDING= C/B WELDING= TOTAL WELDING= 2186.6 486.7 2673.3 24.8 5.5 30.3
CHIP BACK DEPTH(MM) THK <= 30 THK > 30 HEATING (Y/N) 1.0 1.0 1.0 Y Y Y 1.15 1.15 1.15
6 12
CIRC SEAM
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 20% 80% 100%
PROCESS CODE 1 1 1 2 2 2
POSITION CODE 1 1 1
TOTAL =
RUN TIME (min) (Hrs) 683.1 11.4 2732.5 45.5 760.3 12.7 4175.9 69.6
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9/1/2013
LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
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9/1/2013
LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
COMPOUND 'V'
= 10 36 q= 45 12
R.F.= R.G.= 3 2
RUN TIME TIME REQUIRED FOR L/SEAM OR C/SEAM (LS/CS)=
CS
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). SAW
HRS/KG
4 2.00 (C/S) 30 0.27 (L/S) 18 0.44 3).FCAW (1.2 ) 6 1.33 THK= 50 4). GTAW 1.6 5.00 I/D OF SHELL= 2600 5). TWIN HD. (C/S) 24 48 0.33 0.66 SAW ** (L/S) 14.4 28.8 MATERIAL (SS/STEEL)= STEEL 0.56 1.11 ** WITH 2 OPERATORS POSITION OF MULTIPLICATION DENSITY= 0.00000785 WELDING FACTOR 1). 1G 1 ALL DIMENSIONS ARE IN MM 2). 2G 1.6 3). 3G 1.3 PREHEATING REQUIRED? YES NO MULTIPLICATION FACTOR 1.15 1
CROSS SEC. AREA TOTAL WELD KG O/S WELDING= C/B WELDING= TOTAL WELDING= 738.6 298.2 1036.8 48.3 19.5 67.8
CHIP BACK DEPTH(MM) THK <= 30 THK > 30 HEATING (Y/N) 1.0 1.0 1.0 Y Y Y 1.15 1 1
6 12
CIRC SEAM
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 20% 80% 100%
PROCESS CODE 1 2 2 2 0.27 0.27
POSITION CODE 1 1 1
TOTAL =
RUN TIME (min) (Hrs) 1332.3 22.2 617.9 10.3 311.8 5.2 2262.0 37.7
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9/1/2013
LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
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9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
SINGLE 'V' CFW= 10 INC. ANG=45 NOZZLE ON SHELL/DEND) (D/S) ? MATERIAL (SS/STEEL)= STEEL DENSITY= 7.85E-06 NOZZLE O/D= 60 THK= 26 R.F.= 2 SHELL I/D= 4300 R.G= 4 OFF SET= 0 POSITION OF WELDING 1). 1G 2). 2G 3). 3G NOZ O/D 60 PREHEATING REQUIRED? YES NO MULTIPLICATION FACTOR
1 1.6 1.3
PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 3.2 2). SAW 14.4 3). FCAW (1.2 ) 6.0 4). GTAW 1.3
HRS/KG
2.50 0.56 1.33 6.25
MULTIPLICATION FACTOR
1.15
ELLIPSE DIMENSION MAJOR AXIS= 64.0 MINOR AXIS= 64 LG. OF WELDING= 201.07
ON SHELL OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING
WEIGHT CROSS SEC. WELD KG CALCULATION AREA ON SHELL ON D/END O/S WELDING= 338.00 0.53 0.53 C/B WELDING= 56.55 0.09 0.09 TOTAL WELDING= 0.62 0.62 PROCESS POSITION HEATING CODE CODE (Y/N) 20% 1 2.5 1 1.0 Y 1.15 80% 1 2.5 1 1.0 Y 1.15 100% 1 2.5 1 1.0 Y 1.15 TOTAL =
CHIP BACK DEPTH(MM) THK <= 30 6 THK > 30 12 RUN TIME (min) (Hrs) 18.4 0.3 73.6 1.2 15.4 0.3 107.4 1.8
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9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
BACKING STRIP NOZZLE ON SHELL/DEND) (D/S) ? MATERIAL (SS/STEEL)= STEEL CFW= 9 INC. ANG= 15 NOZZLE O/D= 300 THK= 50 SHELL I/D= DENSITY= 7.85E-06 OFF SET= 1100 POSITION OF WELDING 1). 1G 2). 2G 3). 3G NOZ O/D 300 PREHEATING REQUIRED? YES NO MULTIPLICATION FACTOR
1 1.6 1.3
PARAMETERS SETTING PROCESS KG/SHIFT 1). SMAW 3.2 2). SAW 14.4
3).FCAW (1.2 ) 6.0
6800
R.G= 10
MULTIPLICATION FACTOR
1.15
ELLIPSE DIMENSION o/d I/d MAJOR AXIS= 353.4 303.4 WEIGHT MINOR AXIS= 353.4 303.38 CALCULATION LG. OF WELDING= 1110.2 O/S WELDING= TOTAL WELDING=
CROSS SEC. AREA 875.44
WELD KG ON SHELL ON D/END 7.63 7.63 7.63 7.63 HEATING (Y/N) Y 1.15 TOTAL =
CHIP BACK DEPTH(MM) THK <= 30 THK > 30
ON D/END
OUT SIDE BALANCE 100% BACKING STRIPP DIMENSION OUTER MAJOR AXIS= 358.4 OUTER MINOR AXIS= 340.0 WIDTH= 32.3
PROCESS CODE 1 2.5
POSITION CODE 1 1.0
RUN TIME (min) (Hrs) 1316.0 21.9 1316.0 21.9
O/D= 358.4 I/D= 275.4
[Link].ms_office
9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
ING HRS/KG
2.50 0.56 1.33
MULTIPLICATION FACTOR
1 1.6 1.3
MULTIPLICATION FACTOR
1.15
DEPTH(MM) 6 12
[Link].ms_office
9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
DOUBLE 'V'
CFW= 9 INC. ANG= 45
NOZZLE ON SHELL/DEND) (D/S) ?
MATERIAL (SS/STEEL)= STEEL DENSITY= 7.85E-06
NOZZLE O/D= OFF SET=
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). SAW 3).FCAW (1.2 ) 4). GTAW 3.2 14.4 6.0 1.3
HRS/KG
2.50 0.56 1.33 6.25
44 THK= 65 19 SHELL I/D=
R.G= 3
194
R.F.= 2
0 POSITION OF WELDING 1). 1G 2). 2G 3). 3G
NOZ O/D
MULTIPLICATION FACTOR 1 1.6 1.3 MULTIPLICATION FACTOR 1.15 1
3020
194
INC. ANG= 35
ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING= 197.1 197 619.1137 WEIGHT CALCULATION O/S WELDING= C/B WELDING= TOTAL WELDING= PROCESS CODE 1 1 1 2.50 2.5 2.5 1 1 1 WELD KG CROSS SEC. AREA ON SHELL ON D/END 1146.50 5.57 5.57 336.45 1.64 1.63 7.21 7.20 POSITION CODE 1.0 1.0 1.0 Y Y Y HEATING (Y/N) 1.15 1 1
PREHEATING REQUIRED? YES NO
CHIP BACK DEPTH(MM) THK <= 30 THK > 30
6 12
ON SHELL
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 20% 80% 100%
TOTAL =
RUN TIME (min) (Hrs) 192.2 3.2 668.6 11.1 245.3 4.1 1106.2 18.4
[Link].ms_office
9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
'J' GROOVE NOZZLE ON SHELL/DEND) (D/S) ?
MATERIAL (SS/STEEL)= STEEL
R.G= 3 R.F.= 10 NOZZLE LIP O/D=
PARAMETERS SETTING PROCESS KG/SHIFT HRS/KG
3.2 14.4 6.0 1.3 2.50 0.56 1.33 6.25
369
1). SMAW 2). SAW DENSITY= 0.00000785 3).FCAW (1.2 ) 4). GTAW
OFF SET=
0 THK= 80 R= 12 POSITION OF WELDING 1). 1G 2). 2G 3). 3G
NOZ O/D
SHELL I/D=
4644
MULTIPLICATION FACTOR 1 1.6 1.3 MULTIPLICATION FACTOR 1.15 1
INC. ANG.= 5 INC. ANG.= 5
369
ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING= 372.4 372 1169.3 WEIGHT CALCULATION I/S WELDING= C/B WELDING= TOTAL WELDING= PROCESS CODE 1 1 1 2.5 2.5 2.5 1 1 1 CROSS SEC. AREA 1456.86 414.69 WELD KG ON SHELL ON D/END 13.37 13.37 3.81 3.80 17.18 17.17 HEATING (Y/N) 1.0 1.0 1.0 Y Y Y 1.15 1.15 1.15
PREHEATING REQUIRED? YES NO
CHIP BACK DEPTH(MM) THK <= 30 THK > 30
6 12
ON SHELL
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING 20% 80% 100%
POSITION CODE
TOTAL =
RUN TIME (min) (Hrs) 461.4 7.7 1845.4 30.8 656.6 10.9 2963.4 49.4
[Link].ms_office
9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
R.F. PAD +SINGLE 'V'
CFW= 9
INC. ANG= 35 INC. ANG= 5
NOZZLE ON SHELL/DEND) (D/S) ?
5 MATERIAL (SS/STEEL)= STEEL DENSITY= 0.00000785
OFF SET=
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). SAW 3).FCAW (1.2 ) 4). GTAW 3.2 14.4 6.0 1.3
0 THK= 16 [Link] 5
NOZZLE O/D=
## ##
602
# ## # ##
THK= 20
R.F.= 2
NOZ O/D
POSITION OF WELDING 1). 1G 2). 2G 3). 3G PREHEATING REQUIRED? YES NO
MULTIPLICATION FACTOR 1 1.6 1.3
602 FILLET SIZE=30 SHELL I/D= MULTIPLICATION FACTOR 1.15 1
4300
R.G= 3
ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING=
607.0 605 1903.83
ON SHELL
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING [Link] WELDING 20% 80% 100% 100%
WEIGHT WELD KG CALCULATION CROSS SEC. AREA ON SHELL ON D/END O/S WELDING= 554.79 8.29 8.28 C/B WELDING= 56.55 0.85 0.84 [Link] WELDING= 450.00 22.42 22.42 TOTAL WELDING= 31.55 31.54 PROCESS POSITION HEATING CODE 1 1 1 1 2.5 2.5 2.5 2.5 1 1 1 1 CODE 1.0 1.0 1.0 1.0 N N N N (Y/N) 1 1 1 1
CHIP BACK DEPTH(MM) THK <= 30 THK > 30
TOTAL =
RUN TIME (min) (Hrs) 248.7 4.1 995.0 16.6 126.8 2.1 3362.6 56.0 1370.5 22.8
[Link].ms_office
9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
TING HRS/KG
2.50 0.56 1.33 6.25
TIPLICATION FACTOR 1 1.6 1.3
TIPLICATION FACTOR 1.15 1
DEPTH(MM) 6 12
[Link].ms_office
9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
R.F. PAD +SINGLE 'V'
CFW= 9
INC. ANG= 45
NOZZLE ON SHELL/DEND) (D/S) ?
MATERIAL (SS/STEEL)= STEEL 10 DENSITY= 0.00000785
OFF SET=
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). SAW 3).FCAW (1.2 ) 3.2 14.4 6.0
HRS/KG
2.50 0.56 1.33
INC. ANG= 5
330 THK= 90 [Link] 10
NOZZLE O/D=
# ## # ## # # ##
345
THK= 90
R.F.= 2
NOZ O/D
POSITION OF WELDING 1). 1G 2). 2G 3). 3G PREHEATING REQUIRED? YES NO
MULTIPLICATION FACTOR 1 1.6 1.3
345 FILLET SIZE=40 SHELL I/D= MULTIPLICATION FACTOR 1.15 1
2450
R.G= 3
WEIGHT WELD KG CALCULATION CROSS SEC. AREA ON SHELL ON D/END ELLIPSE DIMENSION o/d I/d O/S WELDING= 13984.83 131.46 131.46 MAJOR AXIS= 381.2 331.2 [Link] WELDING= 800.00 20.26 20.26 MINOR AXIS= 381.2 331.1593 TOTAL WELDING= 151.71 151.71 LG. OF WELDING= 1197.447 PROCESS POSITION HEATING
CHIP BACK DEPTH(MM) THK <= 30 THK > 30
6 12
ON D/END
CODE 100% 100% 2 1 0.56 2.50 1 3
CODE 1.0 1.3 Y Y
(Y/N) 1 1.15
OUT SIDE BALANCE [Link] WELDING
TOTAL =
BACKING STRIPP DIMENSION OUTER MAJOR AXIS= 386.2 OUTER MINOR AXIS= 371.0 WIDTH= 25.2
RUN TIME (min) (Hrs) 4381.9 73.0 4542.3 75.7 8924.1 148.7
[Link].ms_office
9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
R.F. PAD +SINGLE 'V'
CFW= 9 MATERIAL (SS/STEEL)= STEEL
INC. ANG= 35
NOZZLE ON SHELL/DEND) (D/S) ?
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). SAW 3).FCAW (1.2 ) 4). GTAW 3.2 14.4 6.0 1.3
HRS/KG
2.50 0.56 1.33 6.25
5 DENSITY= 0.00000785
OFF SET=
THK= 16 [Link]
545 5
R.F.= 2 NOZZLE O/D=
## ##
# ##
##
407 THK= 17 SHELL I/D= FILLET SIZE=30 4300
NOZ O/D
POSITION OF WELDING 1). 1G 2). 2G 3). 3G
MULTIPLICATION FACTOR 1 1.6 1.3
407
R.G= 3
INC. ANG=
PREHEATING REQUIRED? YES NO WEIGHT WELD KG CALCULATION CROSS SEC. AREA ON SHELL ON D/END I/S WELDING= 129.77 0.42 1.36 C/B(O/S) WELDING= 314.68 1.01 3.30 R.F. PAD WELDING 450.00 22.42 22.42 TOTAL WELDING= 23.85 27.07 PROCESS POSITION HEATING CODE CODE 2.5 2.5 2.5 2.5 1 1 1 1 1.0 1.0 1.0 1.0 N N N N (Y/N) 1 1 1 1 1 1 1 1
MULTIPLICATION FACTOR 1.15 1
35 ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING= 424.7 410 1311.309
CHIP BACK DEPTH(MM) THK <= 30 THK > 30
6 12
ON SHELL
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING [Link] WELDING 20% 80% 100% 100%
TOTAL =
RUN TIME (min) (Hrs) 12.5 0.2 50.1 0.8 151.9 2.5 3362.6 56.0 3577.2 59.6
[Link].ms_office
9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
[Link].ms_office
9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
[Link] + DOUBLE 'V'
CFW= 9 INC. ANG= 60 INC. ANG= 10
NOZZLE ON SHELL/DEND) (D/S) ?
MATERIAL (SS/STEEL)= STEEL 10 DENSITY= 0.00000785
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). SAW 3).FCAW (1.2 ) 4). GTAW 3.2 14.4 6.0 1.3
THK= 30 [Link]
OFF SET=
10
NOZZLE O/D=
330
40 THK= 60 18 SHELL I/D=
345
R.F.= 2
## ## # ## # ##
POSITION OF WELDING 1). 1G 2). 2G 3). 3G
NOZ O/D
MULTIPLICATION FACTOR 1 1.6 1.3 MULTIPLICATION FACTOR 1.15 1
345 2450
R.G= 3
FILLET SIZE=30 WEIGHT CALCULATION O/S WELDING= C/B WELDING= R.F. PAD WELDING TOTAL WELDING= PROCESS CODE 2 1 1 1 0.56 2.5 2.5 2.5 WELD KG CROSS SEC. AREA ON SHELL ON D/END 4099.95 35.95 35.19 450.00 3.95 3.86 450.00 22.42 22.42 39.90 39.05 POSITION HEATING CODE 1 2 2 1 1.0 1.6 1.6 1.0 Y Y Y Y (Y/N) 1 1.15 1.15 1.15
PREHEATING REQUIRED? YES NO
INC. ANG=
45 363.0 348 1117.086
ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING=
CHIP BACK DEPTH(MM) THK <= 30 THK > 30
ON D/END
OUTSIDE ROOT RUN OUT SIDE BALANCE CHIP BACK WELDING [Link] WELDING 20% 80% 100% 100%
TOTAL =
RUN TIME (min) (Hrs) 234.6 3.9 7769.2 129.5 1065.9 17.8 3867.0 64.4 12936.7 215.6
[Link].ms_office
9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
S SETTING HRS/KG
2.50 0.56 1.33 6.25
MULTIPLICATION FACTOR 1 1.6 1.3 MULTIPLICATION FACTOR 1.15 1
ACK DEPTH(MM) 6 12
[Link].ms_office
9/1/2013
NOZZLE WELD KG & RUN TIME ESTIMATION
SET ON
50 35 19 `
INC. ANG.=
NOZZLE IN SHELL/DEND) (D/S) ?
NOZ I/D MATERIAL (SS/STEEL)= STEEL
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). SAW 3).FCAW (1.2 ) 4). GTAW 3.2 14.4 6.0 1.3
HRS/KG
2.50 0.56 1.33 6.25
DENSITY= 0.00000785 OFFSET= 0
15 R.F.= 1
CFW= 9
INC. ANG.= 50
R.G.=
3 NOZ I/D 203 NOZ O/D 273
THK= 70 SHELL I/D= 3400
POSITION OF WELDING 1). 1G 2). 2G 3). 3G
MULTIPLICATION FACTOR 1 1.6 1.3
ELLIPSE DIMENSION MAJOR AXIS= MINOR AXIS= LG. OF WELDING= 238.2 238 748.0 WEIGHT CALCULATION O/S WELDING= TOTAL WELDING= PROCESS CODE 4 1 6.25 2.5
CROSS SEC. AREA 716.09
WELD KG ON SHELL ON D/END 4.20 4.20 4.20 4.20
PREHEATING REQUIRED? YES NO
MULTIPLICATION FACTOR 1.15 1
ON SHELL
OUTSIDE ROOT RUN 20% OUT SIDE BALANCE 80%
POSITION CODE 1 1 1.0 1.0 Y y
HEATING (Y/N) 1.15 1.15
TOTAL =
RUN TIME (min) (Hrs) 362.6 6.0 580.2 9.7 942.9 15.7
[Link].ms_office
9/1/2013
FILLET WELD KG & RUN TIME ESTIMATION
WELD LG (CALCULATED/MANUAL) (C/M?) M MANUAL LENGTH OF WELDING(MM)= MATERIAL (SS/STEEL)= STEEL 6 DENSITY= 0.00000785 FOR CALCULATING WELD LENGTH RADIUS OF WELDING(MM)= 0 INCLUDED ANGLE OF WELDING(DEG)= 0 CALCULATED LENGTH OF WELDING(MM)= 0.000 LENGTH OF WELDING(MM)= 33615.000 33615
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). SAW 3).FCAW (1.2 ) 3.2 14.4 6.0
HRS/KG
2.50 0.56 1.33
POSITION OF WELDING 1). 1F/2F 2) 3F
MULTIPLICATION FACTOR 1 1.1
WELD CALCULATION CROSS SEC. AREA TOTAL WELDING 18.00
TOTAL WELD KG 4.75
PREHEATING REQUIRED? YES NO
MULTIPLICATION FACTOR 1.15 1
PROCESS
POSITION CODE 1 1.0
HEATING (Y/N) Y 1
FILLET WELD
1
CODE 2.50
(min) 712.5 712.5
RUN TIME (Hrs) 11.9 11.9
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9/1/2013
FILLET WELD KG & RUN TIME ESTIMATION
DOUBLE SIDE FILLET JOINT
WELDING BY SINGLE OPERATOR/ DOUBLE OPERATOR(S/D)? WELD LG (CALCULATED/AMNUAL) (C/M?) m MANUAL LENGTH OF WELDING(MM)= 13 MATERIAL (SS/STEEL)= STEEL DENSITY= 0.00000785 FOR CALCULATING WELD LENGTH RADIUS OF WELDING(MM)= 0 INCLUDED ANGLE OF WELDING(DEG)= 0 CALCULATED LENGTH OF WELDING(MM)= 0.000 LG OF WELDING= 1000.000 TOTAL WELD KG 0.66 0.66 1.33 POSITION OF WELDING 1). 1F/2F 2) 3F MULTIPLICATION FACTOR 1 1.1
D
1000
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). SAW 3).FCAW (1.2 ) 3.2 14.4 6.0
HRS/KG
2.50 0.56 1.33
13
WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING TOTAL WELDING=
CROSS SEC. AREA 84.50 84.50 169.00
PREHEATING REQUIRED? YES NO
MULTIPLICATION FACTOR 1.15 1
DOUBLE OPERATOR
FIRST SIDE SECOND SIDE SIDE 100% 100%
PROCESS CODE 1 1 2.50 2.50
POSITION CODE 1 1 1.0 1.0
HEATING (Y/N) Y Y 1 1 TOTAL=
(min) 99.5 99.5 99.5
RUN TIME (Hrs) 1.7 1.7 1.7
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FILLET WELD KG & RUN TIME ESTIMATION
DOUBLE SIDE FILLET JOINT
WELDING BY SINGLE OPERATOR/ DOUBLE OPERATOR(S/D)?
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2).FCAW (1.2 ) 3.2 6.0
HRS/KG
2.50 1.33
MATERIAL (SS/STEEL)= STEEL SECOND SIDE 20CFW DENSITY= 0.00000785 POSITION OF WELDING 1). 1F/2F 2) 3F MULTIPLICATION FACTOR 1 1.1
20CFW FIRST SIDE
O/D= 400
WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING TOTAL WELDING=
CROSS SEC. AREA 200.00 200.00 400.00
TOTAL WELD KG 1.94 2.01 3.95
PREHEATING REQUIRED? YES NO
MULTIPLICATION FACTOR 1.15 1
SINGLE OPERATOR
FIRST SIDE SECOND SIDE SIDE 100% 100%
PROCESS CODE 1 1 2.50 2.50
POSITION CODE 1 1 1.0 1.0
HEATING (Y/N) N N 1.1 1.1 TOTAL=
(min) 320.1 331.0 651.1
RUN TIME (Hrs) 5.3 5.5 10.9
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FILLET WELD KG & RUN TIME ESTIMATION
DOUBLE SIDE + FULL PENETATION JOINT
PROCESS? (DOT/ WITH CHIP BACK/TIG+SMAW) (D/C/T) ? WELD LG (CALCULATED/AMNUAL) (C/M?) C MANUAL LENGTH OF WELDING(MM)= MATERIAL (SS/STEEL)= STEEL 60 DEG
C
10000
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). SAW (TWIN HEAD) 3).FCAW (1.2 ) 4). GTAW+SMAW 3.2 14.4 6.0 1.3
HRS/KG
2.50 0.56 1.33 6.25 FOR TIG
20
10 RG= 2 2 20
DENSITY= 0.00000785 FOR CALCULATING WELD LENGTH RADIUS OF WELDING(MM)= 1000 INCLUDED ANGLE OF WELDING(DEG)= 360 CALCULATED LENGTH OF WELDING(MM)= 6283.185 LENGTH OF WELDING(MM)= 6283.185 CHIP BACK DEPTH(MM)= 6
POSITION OF WELDING 1). 1F/2F 2) 3F
MULTIPLICATION FACTOR 1 1.1
WELD CALCULATION FIRST SIDE WELDING SECOND SIDE WELDING TOTAL WELDING=
CROSS SEC. AREA 137.59 194.14 331.73
TOTAL WELD KG 6.79 9.58 16.36
PREHEATING REQUIRED? (INCLUDING CHIP BACK) YES NO
MULTIPLICATION FACTOR 1.15 1
WITH CHIP BACK
FIRST SIDE SCOND SIDE SIDE 100% 100%
PROCESS CODE 4 4 2.63 2.63
POSITION CODE 1 1 1.0 1.0
HEATING (Y/N) N N 1.1 1.1 TOTAL=
(min) 1175.7 1658.9 2834.7
RUN TIME (Hrs) 19.6 27.6 47.2
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OVERLAY WELD KG & RUN TIME ESTIMATION
FORGING GASKET FACE O/LAY
O/D OF GASKET FACE O/LAY= BORE OF FLANGE AFTER O/L= MEAN DIA OF GASKER GROOVE= DEPTH OF GASKET GROOVE= WIDTH OF GROOVE AT TOP= THK OF O/LAY= GASKET FACE O/LAY= 229 165 200 10 23 8 2.423601 KG
BORE O/LAY
BORE OF FLANGE AFTER O/LAY= LENGTH OF FLANGE/FORG= THK OF O/LAY= 165 1234 8
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2).FCAW (1.2 )(M/C) 3). FCAW (MANUAL) 4 7 6
HRS/KG
2.00 1.14 1.33
BORE O/LAY=
42.9231 KG
BACK FACE O/LAY
O/D OF LIP = BORE OF FORG AFTER O/L= THK OF O/LAY= BACK FACE O/LAY= TOTAL O/LAY= 487 381 6 3.46862 KG 48.81532 KG
PREHEATING REQUIRED? YES NO
MULTIPLICATION FACTOR 1.15 1
KG
PROCESS CODE
HEATING (Y/N) N Y N 1.00 1.15 1.00 TOTAL=
RUN TIME (min) 291 3385 277 3953.1 (Hrs) 4.8 56.4 4.6 65.9
GASKET FACE OVER LAY BORE OVER LAY BACK FACE (PROFILE) OVER LAY
2.4 42.9 3.5
1 2 3
2.00 1.14 1.33
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OVERLAY WELD KG & RUN TIME ESTIMATION
FLANGE
GASKET FACE O/LAY O/D OF GASKET FACE O/LAY= BORE OF FLANGE AFTER O/L= DIA OF GASKER GROOVE= DEPTH OF GASKET GROOVE= WIDTH OF GROOVE AT TOP= THK OF O/LAY= GASKET FACE O/LAY= TOTAL O/LAY= 483 381 450 0 0 7 3.876072 KG 13.68025 KG BORE O/LAY BORE OF FLANGE AFTER O/LAY= LENGTH OF FLANGE= THK OF O/LAY= 381 168 6
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2).FCAW (1.2 )(M/C) 3). FCAW (MANUAL) 4 7 6
HRS/KG
2.00 1.14 1.33
BORE O/LAY=
9.80418 KG
PREHEATING REQUIRED? YES NO
MULTIPLICATION FACTOR 1.15 1
KG
PROCESS CODE
HEATING (Y/N) N N 1.00 1.00 TOTAL=
RUN TIME (min) 465 672 1137.4 (Hrs) 7.8 11.2 19.0
GASKET FACE OVER LAY BORE OVER LAY
3.9 9.8
1 2
2.00 1.14
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OVERLAY WELD KG & RUN TIME ESTIMATION
ELBOW I/D O/LAY
BORE OF ELBOW AFTER O/LAY= RADIUS OF ELBOW INCLUDED ANGLE OF ELBOW= THK OF O/LAY= 448 1176 90 8
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2). FCAW (MANUAL) 4 6
HRS/KG
2.00 1.33
BORE O/LAY=
169.3643 KG
PREHEATING REQUIRED? YES NO
MULTIPLICATION FACTOR 1.15 1
KG
PROCESS CODE
HEATING (Y/N) N 1.00
RUN TIME (min) 13549 (Hrs.) 225.8
BORE OVER LAY
169.4
1.33
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OVERLAY WELD KG & RUN TIME ESTIMATION
PIPE I/D O/LAY
BORE OF PIPE AFTER O/LAY= LENGTH OF PIPE= THK OF O/LAY= 381 463 6
PARAMETERS SETTING PROCESS KG/SHIFT HRS/KG
1). SMAW 2).FCAW (1.2 )(M/C) 3). FCAW (MANUAL) 4 7 6 2.00 1.14 1.33
BORE O/LAY=
27.01986 KG
PREHEATING REQUIRED? YES NO
MULTIPLICATION FACTOR 1.15 1
KG
PROCESS CODE
HEATING (Y/N) Y 1.15
RUN TIME (min) 2131 (Hrs.) 35.5
BORE OVER LAY
27.0
1.14
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OVERLAY WELD KG & RUN TIME ESTIMATION
CIRC. SEAM/ LONG SEAM OVERLAY
I/D OF SHELL= THK OF O/LAY= CLAD STRIP ANG.= THK OF CLAD= CALCULATION WIDTH OF O/LAY= R.F. WIDTH= AREA OF O/LAY= 3400 6 45 5 65 78 364.5095 THK= I/S INC. ANG.= I/S 'V' HEIGHT= CLAD STRIPPING= ROOT GAP= LG OF CEAM= C/SEAM O/LAY= 70 35 47 15 3 10697.12 30.60874
PARAMETERS SETTING PROCESS KG/SHIFT
1). SMAW 2).FCAW (1.2 )(M/C) 3). FCAW (MANUAL) 4 7 6
HRS/KG
2.00 1.14 1.33
PREHEATING REQUIRED? YES NO
MULTIPLICATION FACTOR 1.15 1
THK= 70 47 5
R.G.=
C/SEAM OR L/SEAM (LS/CS)?
CS
q= 35
3 5 O/L THK= 6
15 = 45 35
I/D OF SHELL= 3400
KG
PROCESS CODE
HEATING (Y/N) Y 1.15
RUN TIME (min) 4224 (Hrs.) 70.4
CIRC. SEAM OVER LAY
30.6
2.00
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SHELL ESSC OVERLAY WELD KG & RUN TIME ESTIMATION
SHELL ESSC OVERLAY
I/D OF SHELL BEFORE O/LAY= LENGTH OF SHELL= THK OF O/LAY= 4500 2250 8
PARAMETERS SETTING PROCESS KG/SHIFT
1) ESSC (60 WD) 2) ESSC (90WD) 3) ESSC (120 WD) 44 66 84
HRS/KG
0.18 0.12 0.10
BORE O/LAY=
2032.133 KG
KG
PROCESS CODE
RUN TIME (min) 44337 (Hrs.) 739.0
I/D OVER LAY(WITH 2 OPERATOR)
2032.1
0.18
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