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ONGC SCADA - Presentation

Q: Analyze the significance of monitoring water injection and gas lift activities in maintaining operational efficiency of offshore oil production facilities.

Monitoring water injection and gas lift activities is crucial for maintaining the operational efficiency of offshore oil production facilities by ensuring optimal reservoir pressure and enhancing oil recovery. Water injection maintains pressure in the reservoir, facilitating the continuous extraction of oil, and is optimized through monitoring pressure and flow at both header and field levels . Gas lift, which aids in the artificial lifting of oil by injecting gas, requires careful monitoring to adjust gas flow rates and pressures, optimizing the lifting process and reducing energy consumption . Effective monitoring through SCADA systems allows real-time data gathering, enabling prompt adjustments to preserve equipment functionality and extend well life . This not only enhances oil recovery but also minimizes operational disruptions and reduces costs associated with equipment failures .

Q: What are the benefits of extending SCADA HMI Workstations to process platforms, and how does this impact decision-making and operational control?

Extending SCADA HMI Workstations to process platforms offers several benefits that enhance decision-making and operational control. By linking these workstations through Optical Fiber Cable (OFC), data from various process complexes is brought to a central database in near real-time, facilitating comprehensive monitoring and control over operations . This integration ensures that SCADA functionality can manage the complexities across multiple remote well and process platforms, thus improving data reliability and timeliness . The SCADA network's ability to interface with Distributed Control Systems (DCS) through OPC Gateways further ensures that decision-makers have access to both historical and real-time data, optimizing the decision-making process by allowing simultaneous availability of information to various stakeholders such as drillers and chemists . These enhancements provide operators with up-to-date data, crucial for maintaining efficient production and responding swiftly to operational changes . The ability to integrate SCADA HMI Workstations with existing communication infrastructure, such as TDMA radios, ensures consistent data flow even in challenging remote environments ."}

Q: In what ways do the document sources suggest the implementation of new technologies could optimize the monitoring and control of oil and gas operations?

The implementation of new technologies in oil and gas operations can optimize monitoring and control through several advancements in SCADA systems and data management. SCADA systems enable real-time monitoring of parameters such as oil, gas, water injection volumes, pressures, and temperatures across various installations like Group Gathering Stations and Central Tank Farms, allowing for better operational oversight and faster response times . These systems facilitate automated data acquisition and processing, including gas lift optimization and water injection monitoring, which enhances overall efficiency and resource management . Furthermore, the integration of SCADA systems with MIS data at asset HQ levels and corporate headquarters allows for consolidated data analysis, historical trending, and decision support, enabling strategic optimization of field activities . The use of reliable, tamper-proof data systems and advanced communication infrastructures such as Ku-band satellite and OFC connectivity ensure seamless data flow and enable remote monitoring and control of offshore and onshore facilities, further improving operational efficiency and safety .

Q: Evaluate the significance of using both Satellite and Microwave communication methods for integrating SCADA systems with MIS at Vasudhara Bhavan.

The integration of SCADA systems with MIS at Vasudhara Bhavan significantly relies on both Satellite and Microwave communication methods to ensure reliable and efficient data transmission. Satellite links and Microwave Digital Radio links using Synchronous V.35 interfaces at 64/56 kbps are utilized for SCADA Master system communication with Vasudhara Bhavan, facilitating telemetry data transmission from the SCADA systems . These communication methods enable seamless integration of SCADA Masters installed at various process platforms with MIS at Vasudhara Bhavan, ensuring continuous and reliable monitoring and management of process data . The use of both communication methods provides redundancy, enhancing the resilience and reliability of the data transmission network . This communication infrastructure allows dedicated data traffic allocation for telemetry from the platforms and supports real-time data integration into the central MIS, facilitating closed-loop systems management and decision-making . The point-to-point microwave communications act as an alternative route, thus offering backup in case of satellite communication failures . Overall, these methods play a crucial role in maintaining uninterrupted data flow essential for monitoring and controlling offshore operations, ultimately contributing to effective asset management and operational optimization at Vasudhara Bhavan .

Q: Examine the role of Remote Terminal Units (RTUs) in the monitoring and control of offshore production platforms as detailed in the documented sources.

RTUs play a critical role in monitoring and control of offshore production platforms by providing real-time data collection and transmission to SCADA systems. They connect local parameters to central monitoring systems, enabling remote management of operational processes. This setup reduces the need for constant human presence, enhances safety, and allows for efficient resource management across platforms. By integrating RTUs with SCADA systems through technologies like TDMA Radio, robust communication and control are maintained even at remote or unmanned installations .

Q: How does the SCADA system facilitate improved safety measures and risk management in the management of onshore and offshore production installations?

The SCADA system enhances safety measures and risk management in onshore and offshore production installations by providing real-time monitoring and data analysis for critical parameters. It allows for the seamless integration and efficient monitoring of production data across multiple installations, ensuring that data is available in real-time for operational and safety decision-making . The system includes features such as alarm management and historical data archiving, which are essential for identifying trends and potential risks, thereby facilitating risk management . SCADA systems also support the integration of sensors and data acquisition technologies, enabling improved detection of anomalies such as leakages and pressure changes, further enhancing safety protocols . Moreover, the system's ability to provide automated reports and analytics helps in proactive risk assessment and management across different operational sites .

Q: What are the potential impacts of using optical fiber links for HMI Station connectivity in process control environments, based on the information from the document sources?

Optical fiber links for HMI Station connectivity in process control environments can significantly improve data transmission speed and reliability due to their high bandwidth capacity. Such connectivity allows for real-time monitoring and efficient data transfer between SCADA systems and various process platforms, ensuring stable and fast communication even over long distances . Optical fibers also enhance system integration capabilities by facilitating the seamless connection of RTUs and remote process platforms to the SCADA Master, supporting both platform connectivity and remote operability . Moreover, the use of fiber optics helps in isolating SCADA traffic from the local office network, reducing potential impacts on other network activities and enhancing overall network security . Additionally, the robust nature of optical fibers reduces susceptibility to electromagnetic interference, thereby ensuring high-quality data transmission in diverse and challenging operational environments .

Q: How does the integration of SCADA Masters with DCS systems at various platforms enhance process management, according to the provided document sources?

The integration of SCADA Masters with DCS systems at various platforms enhances process management by enabling seamless data flow and real-time monitoring, as it allows SCADA servers to connect to OPC-compliant DCS systems through gateways such as OFC LAN, thereby creating necessary mimics of DCS in the SCADA system . This setup facilitates efficient monitoring and data storage at installation, sub-master, and asset headquarters levels, allowing for online and offline analysis of field data and optimization of various oil field activities . Furthermore, it supports automation and optimization of production processes, reducing the time required for manual processing and improving the overall decision-making process by providing a unified data management infrastructure .

Q: Discuss the challenges involved in interfacing SCADA Servers with OPC-compliant DCS systems, as inferred from the document sources.

Interfacing SCADA Servers with OPC-compliant DCS systems involves several challenges, including ensuring compatibility across different software protocols and managing data integrity between systems. It requires sophisticated configuration to ensure that data from the DCS is accurately mirrored in SCADA systems without loss or distortion. Additionally, maintaining secure and reliable communication links, managing and synchronizing data real-time, and integrating various protocols and network infrastructures are technical challenges that must be addressed to achieve seamless integration .

Q: What are the primary functions of a Group Gathering Station (GGS) as described in the document sources?

The primary functions of a Group Gathering Station (GGS) include collecting crude oil from wells or early production systems (EPS), separating the well fluid into oil, gas, and water, and dispatching the crude oil to a Central Tank Farm (CTF) for further processing. The natural gas is either used internally or dispatched to a Gas Collection Station (GCS) or to consumers, and the water can be injected into wells to maintain reservoir pressure or disposed of. The GGS is a critical step in reducing the water content and preparing oil and gas for further treatment and distribution .

The document discusses the scope and technical details of an enterprise SCADA system being proposed for ONGC's offshore and onshore oil and gas assets. It includes information on the execution methodology, project imperatives, major work centers, structure of the SCADA system, and details of the offshore production installations and process complexes at various ONGC assets like Mumbai High, Neelam-Heera, and Bassein-Satellite. Specifically, it provides layouts and details of the typical offshore production platforms, process complexes, and parameters being monitored by the proposed SCADA system.

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83% found this document useful (6 votes)

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ONGC SCADA - Presentation

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GGS

CTF

GCS

Asset HQ
Drilling Rigs

PROCESS CONTROL GROUP

CORPORATE INFO-COM SERVICES

AGENDA
1. 2. 3. 4. 5. 6. 7. 8. Execution Methodology Presentation on Scope of Work Offshore Production SCADA Onshore Production SCADA Offshore & Onshore Drilling SCADA Bidder Interaction Presentation on PETROTECH 2005 Details of Site Visit Requirements for Submission of Solution Time frame for submission of Solution Schedule of Bidder Presentation of Solution

Execution Methodology
Stage I : Pre-qualification

Invitation of Expression of interest

Stage II : Interaction / Clarification

Conference & clarificatory discussions with short listed bidders for finalization of techno-commercial Request for Proposal (RFP)

Stage III : Finalization & Award of Work.

Invitation of Techno-commercial bids, evaluation and short-listing of bidders, opening of price bids and award of work

Project Imperatives
1. To implement an enterprise wide SCADA system with best-in-class technology, having sustained support and services within India. 2. Connectivity and adaptability with existing/legacy systems which may remain in use; and open architecture for up-gradation. 3. Vendor commitment on comprehensive AMC, Spares and Up-grades. 4. User friendly system requiring minimum training and re-training efforts. 5. Optimum inventories and minimum down-times.

MAJOR ONGC WORK CENTRES WHERE SCADA IS BEING PROPOSED

MIS Locations of SCADA Project

CORPORATE OFFICE , NEW DELHI

VASUDHARA BHAVAN

MEHSANA ASSET

ASSAM ASSET

RAJAMUNDRY ASSET

AGARTALA ASSET

TROMBAY TERMINAL

AHMEDABAD ASSET

BASIN HQ (JORHAT): 1. JORHAT 2. SILCHAR [Link]

KARAIKAL ASSET

CBM KOLKATA

HAZIRA PLANT

ANKLESHWAR ASSET

BASIN HQ (CHENNAI): 1. RAJAMUNDRY 2. KARAIKAL

BASIN HQ (VADODARA): 1. CAMBAY 2. JODHPUR

WESTERN OFFSHORE

WESTERN ONSHORE

EASTERN ONSHORE

SOUTHERN ONSHORE

CENTRAL ONSHORE

Structure of Enterprise SCADA System

Corporate MIS SCOPE Minar, New Delhi
DEDICATED MIS CONNECTIVITY

Asset MIS Off-shore Vasudhara Bhavan Mumbai

Asset MIS On-shore

Network-1 Process Complex

Hazira PLANT GGS GGS

Network-2 Process Complex

GGS

CTF Uran & Trombay

CTF

Western Offshore

Onshore Production Installations and Drilling Rigs

OFFSHORE PRODUCTION INSTALLATIONS

NQO BHN BHN

To Hazira

BHS ICP SH BPA

Vasudhara Bhavan

Trombay Terminal

Neelam Heera [Link] URAN PLANT

HAZIRA

URAN URAN
TROMBAY TROMBAY

Offshore Production Installations

PRODUCTION WELL PLATFORMS

Offshore PROCESS COMPLEXES

(9 Nos.)
OIL

Onshore
CUSTOMERS

CUSTOMERS

BPCL OIL

HPCL GAS URAN PLANT OIL V.A.P. GAS TROMBAY TERMINAL JAWAHAR DWEEP

WATER INJ. WELL PLATFORMS

GAS GAIL

N&H

GAS

Asset HQ Vasudhara Bhavan Mumbai

TATA ELECTRIC

HAZIRA

B&S

WELL FLUID RAISER LINE GAS INJECTION WATER INJECTION

OIL MAIL LINE GAS MAIL LINE

Offshore Production Installations

There are 9 (Nine) Process Complexes. A Process Complex caters to about 15 to 35 Unmanned Remote Production Well Platforms. An unmanned Well Platform may have about 24 Oil/Gas/ injection wells. In Western Offshore there are about 150 unmanned Well Platforms and around a thousand Wells. Some of the wells are on Artificial Lift. There are separate Water Injection Process Platforms for pumping/distributing water into wells through respective Well Platforms.

Offshore Production Installations (contd)

In Unmanned Well Platform well fluid from each well is Combined into single pipe line and dispatched to respective Process Complex. Separation of Oil, Gas and Water takes place at Process Complexes. Gas for Injection, for gas-lift wells, is sent to the unmanned Well Platforms from the Process Complex. Oil and Gas from Process Complexes are taken by separate lines to Uran Plant. The Gas from Bassein & Satellite fields is dispatched to Hazira directly. Stabilized Crude Oil, Gas and Value Added Products from Uran Plant are dispatched to Trombay Terminal and Consumers. From Trombay Crude Oil is supplied to consumers such as BPCL, HPCL and other refineries through Oil Loading Terminal at Jawahar Dweep. Gas from Trombay Terminal is supplied to Customers like GAIL, Tata Electric etc.

Typical Layout of a Process Complex

Well Platform Process Platform-1 Process Platform-2

Well Platform TDMA Radio SCADA Server

DCS for Local Process Control

Bridge TDMA Radio Remote Process Platform SCA/WIN OPC Link with DCS System V.35 Link with Router through OFC RS-232 Link through OFC Ethernet LAN through OFC SCADA HMI Work Stations Satellite Earth Station/ Microwave Router Process Platform-3

Well Platform

Layout of a Process Complex Control Room

HMI Stations Remote Process Platform 1 2 T D M A M a s t e r R T U S e r v e r L-2 Switch at Bridge Connected Control Room OFC Link L-2 Switch at Bridge Connected Control Room OFC Link L-2 Switch at SCADA Control Room DCS OPC Gateway HMI Stations

Remote Well Platforms

Terminal Server

CISCO Router

Satellite Channel To V.B. Micro Wave to Other Platforms

SCADA Server

DEC Router

LAN Schematic diagram of BHN Complex

LEVEL - 5

MCC room

Access Control

Legend
Optical Fiber Link Work Station Outlet LEVEL - 4 Switch - Hub Radio room Production Store

UTP Cable LEVEL - 3

Well head

Safety office Area Man LEVEL - 2 Main control room Switch gear room

LEVEL - 1

BHF control room LEVEL - 2 area

ICM/ ICP off FPS off Conference room

VIP room LEVEL - 1

BHF satellite room area LEVEL - 1 Instr. Lab BHF Switch Gear room

Recreation room

Dinning Hall

Exchange room

Typical Parameters at Offshore Well Platform

Flow Arm to Main Header

Main Header
Flow to Process Complex Flow Arms PT from other Wells
TT

R.T.U
SSV
SSV Pr Switch

To Master Telemetry Unit at Process Complex

T.I.J.B
PT TT
SSV STATUS

Multi Pair Cables

Shutdown Panel

SSV CONTROL SSSV STATUS

TDMA Link OFC Link

SIGNALS FROM OTHER WELL HEADS To Other Gas Lift Wells

PT PT DPT

Production Well

Gas Injection Line

WESTERN OFFSHORE ASSETS

There are three Assets in Western Offshore MUMBAI HIGH ASSET : It has 2 distinct fields MUMBAI HIGH NORTH FIELD: Comprises of BHN and NQO Process Complexes (including WIN Water Injection process platform) MUMBAI HIGH SOUTH FIELD : Comprises of BHS, SHP and ICP including WIS & SCA Process Complexes

WESTERN OFFSHORE ASSETS

2. NEELAM & HEERA ASSET : It has 2 distinct fields HEERA FIELD It has HEERA Process Complex. NEELAM FIELD It has NEELAM Process Complex. 3. BASSEIN & SATELLITE ASSET It has 2 Process Complexes, namely BPA AND BPB

MUMBAI HIGH ASSET

NORTH FIELD - BHN PROCESS COMPLEX
N2 N1 N5 NB NV WI-2 WI-3 WI-5 NM N11 NK
REMOTE WELL PLATFORMS PROCESS PLATFORMS PLATFORMS UNDER COMMISSIONING WATER INJECTION PLATFORMS UNDER COMMISSIONING

N9 WIN NC WI-4 NI

BHN
MNW

NU WA

MUMBAI HIGH ASSET

1. NORTH FIELD i) BHN Process Complex : Consisting of BHN, NF and MNW (Up-coming) Process Platforms and NA well platform (all are bridge connected). BHN Process Complex has DCS of YBL CENTUM-CS and has SCADA Master. NF Process Platform has the Satellite Earth Station. MNW has YBL new CS-3000 DCS. Parameters of the bridge connected Well Platform NA are connected to DCS system at BHN Process Platform. Remote Production Well Platforms are N1, N2,N5, NB, NI, NJ, NV, NK, NM, NU, WA and Up-coming N9 AND N11 (13 nos.). All are connected to SCADA Master at BHN.

MUMBAI HIGH ASSET

1. NORTH FIELD (Contd..)
ii) Water Injection Process Complex consisting of WIN Process Platform and bridge connected NC production well platform. Type-A RTU at WIN caters to I/Os of local parameters of WIN Process Platform and bridge connected NC Production Well Platform. Remote water injection well platforms are WI-2, WI-3, WI-4 AND WI-5 (4 Nos.) RTUs at all these Water Injection Platforms are connected to SCADA Master at BHN. One HMI work Station of BHN SCADA Master is to be extended at WIN process platform through available TDMA Radio.

MUMBAI HIGH ASSET

NORTH FIELD N10 NE ND N3 NO LA N4 NQG NW N12 N6 NX NT NQP N7 LE NR NH N8 NP

NQ PROCESS COMPLEX

NQO

NQD LB NS

LC LD

MUMBAI HIGH ASSET

1. NORTH FIELD (CONTD.)
iii) NQ Process Complex : Consisting of NQO, NQP, NQG Process Platforms and NQD Production Well Platform, all are bridge connected. NQP has TATA HONEYWELL TDC-3000 DCS with HONEYWELL-6.00 Software. SCADA Master is located at NQO. One Type-A RTU in NQO Control Room is required, catering to parameters of NQG and NQD. Remote Production Well Platforms are N3, N4,N6, N7, N8, ND, NE, NH, NO, NP, NR, NS, NT, NW, NX, LA, LB, LC, LD, LE, and upcoming N10 AND N12 (22 nos.) all are connected to SCADA Master at NQO.

MUMBAI HIGH ASSET

SOUTH FIELD
IF SN WI-7 SB WIS SC-1 SCA MSP SP SE ST WI-11 PO-4
UPCOMING PROCESS PLATFORMS UP-COMING WELL PLATFORMS

BHS PROCESS COMPLEX

WI-8 SK FJ-1 IG WI-9 SA IP FJ-5 EB PN-11 WI-10 PO-6 SF FJ-9 FJ-4

SI NL SJ WI-6

SLQ

SQ BHS

2. SOUTH FIELD

MUMBAI HIGH ASSET

i. BHS Process Complex consisting of : BHS, SLQ, WIS and upcoming MSP Process Platforms and SA Production Well Platform all are bridge connected. Up-coming Process Platform MSP will be having DCS. SCADA Master is located at BHS. Type-A RTU at BHS and WIS Control Room. Remote Production Well Platforms are SB, SE, SF, SI, SJ, SK, SN, SP, SQ, ST, EB, IF, IG, IP, NL, WI-6, WI-7, WI-8,WI-9 WI-10, WI-11 and upcoming FJ-1, FJ-4, FJ-5, FJ-9, PO-4, PO-6, AND PN-11 (28 nos.) all are connected to SCADA Master at BHS. Type-A RTU at SCA Process Complex which caters to I/Os of SCA Process platform and attached SC well platform. It is connected to SCADA Master at BHS. One HMI Work Station of BHS SCADA Master is to be extended at SCA Process Complex.

MUMBAI HIGH ASSET

SOUTH FIELD SH PROCESS COMPLEX

S1-4 IH EE S1-5 SS SV IE IK IW SY B-121 SW II IJ SHD SU

EC ED S1-6

SHP

SHQ

SHG SHW IL B-55 IT IM IN

P-17

MUMBAI HIGH ASSET

2. SOUTH FIELD (Contd.)
ii) SH Process Complex consisting of: SHP, SHG, SHW and SHQ Process Platforms and SHD Production Well Platform, all are bridge connected. SHG has FISHER PROVOX DCS with PROVOX [Link] Software. SHW has TATA HONEYWELL TDC-3000 DCS with HONEYWELL R 6.00 S/W. SCADA Master is located at SHP. Type-A RTU at SHP Control Room and Type-B RTU at SHD well platform. Remote production well platforms are IM, IN, IT, IW, IE, B-55, B-121, S1-4, S1-5, S1-6, EC, ED, EE, IH, IJ, II, IK, IL, SS, SU, SV, SW, SY AND UPCOMING P-17 (24 Nos.) are connected to SCADA Master at SHP. B-55 is connected to BPA Complex through point to point Radio and then to SHP Master through satellite. One HMI of SHPs SCADA has to be extended at BPA Platform.

MUMBAI HIGH ASSET

ICP PROCESS COMPLEX
WB SG IU ICD SM IS IA IB

ICP
IQ SD SR

ICW ICG ZA ID

UNDER COMMISSIONING

MUMBAI HIGH ASSET

2. SOUTH FIELD (CONTD)
iii) IC Process Complex ICP, ICG AND ICW Process Platforms and ICD Production Well Platform all are bridge connected. SCADA Master is to be located at ICW Control Room. Parameters of the bridge connected Well Platform ICD to be connected to Type-A RTU at ICW. Remote Production Well Platforms are IA, IB, ID, IQ, IS, IU, SD, SG, SM, SR, WB and ZA. All are connected to SCADA Master at ICW.

NEELAM-HEERA ASSET
NEELAM PROCESS COMPLEX
NLM-11 NLM-10 NLM-8 NLM-9 NLM-6 NLM-7 NLM-5 NLW WN-2 WN-1 NLM-2 NLM-1 NLM-4 B-173

NLP

NLM-3

NEELAM-HEERA ASSET
1. NEELAM FIELD NLM Process Complex consisting of: NLW, NLP Process Platforms and NLM-3 Production Well Platform all are bridge connected. NLP has TATA HONEYWELL TDC-3000 DCS WITH HONEYWELL-6.00 Software. SCADA Master is located at NLW. Remote Production Well Platforms are NLM-1, NLM-2, NLM-4, NLM-5, NLM-6, NLM-7, NLM-8, NLM-9, NLM-10, NLM-11 and Remote Water Injection well platforms WN-1 and WN-2 and B-173. (13 nos.) all are connected to SCADA Master at NLW.

NEELAM-HEERA ASSET
2. HEERA FIELD : HEERA Process Complex: Not considered for revamping HRA, WIH Process Platforms and HA Production Well Platform all are bridge connected. SCADA Master is WILLOWGLEN-2000 and it is located at WIH. SCADA Software is SCADACOM, supplied by M/s CMC Ltd, Mumbai RTUs are of WILLOWGLEN MAKE. Total No. of RTUs- 15 3. SAGAR LAXMI : Sagar Laxmi is an Early Production System. It is being shifted to new location D-1 from current location at B-173. New OPC Compliant DCS has to be interfaced to MIS at Vasudhara Bhavan. Data from OPC Gateway has to be interfaced to MIS.

BASSEIN AND SATELLITE ASSET

BASSEIN FIELD : consisting of Two Process Complexes BPA AND BPB Not considered for revamping BPA Process Complex has two process platforms, BPA and BLQ-1 and one BA Production Well Platform, all are bridge connected. SCADA MASTER is DEC-Alpha 1200/533, and WS are DEC 500a located at BPA. SCADA Software is SCTS, supplied by M/s NELCO, Mumbai. RTUs are of NELCO make. BPB Process Complex has two Process Platforms, BPB and BLQ-2 and BC production well platform, all are bridge connected. BOTH BPA AND BPB COMPLEXES HAVE TATA HONEYWELL TDC-3000 DCS with Software Version LCN R-5.33

COMMUNICATION INFRASTRUCTURE (PROVIDED BY ONGC)

VSAT VSAT NQO VSAT

SATELLITE EARTH STATION

HAZIRA
SATELLITE EARTH STATION SATELLITE EARTH STATION

BHN SHP BPA

URAN
MICROWAVE

WIH WIN BHS

SATELLITE EARTH STATION

VASUDHARA BHAVAN
BPB NLM SCA ICP SAGAR LAXMI OPSNET Ku band TDMA MIROWAVE

VSAT FOR ALTERNATE VOICE COMMUNICATION OPSNET TELEMETRY DATA / VOICE COMMUNICATION Ku Band CORPORATE COMMUNICATION

TELEMETRY DATA / VOICE COMMUNICATION INFRASTRUCTURE (PROVIDED BY ONGC)

NQO VASUDARA BHAVAN

WIN

UP-COMING SATELLITE EARTH-STN

MICROWAVE LINK

BHN

ICP

BHS

SHP

4 E&M 1 DATA

BPA

4 E&M 2 DATA

HEERA

URAN

SCA

BPB

NEELAM

SAGAR LAXMI

REMOTE PALTFORM TO PROCESS PLATFORM TDMA RADIO COMMUNICATIONS

OFC RTU

OFC

FIELD INSTRUMENTS

RTU SERVER SCADA SERVER

Radio Link

OUT-STATION RADIO

OFC

RTU

FIELD INSTRUMENTS

TDMA MASTER RADIO

FAX

EXCHANGE

OUT-STATION RADIO

POINT TO POINT MICROWAVE COMMUNICATIONS AS ALTERNATE ROUTE BETWEEN PROCESS PLATFORMS

SATELLITE MODEM

SCADA SERVER

ROUTER

SCADA SERVER

FAX EXCHANGE

MICROWAVE RADIO

FAX
EXCHANGE

COMMUNICATION INFRASTRUCTURE (PROVIDED BY ONGC)

VASUDHARA BHAVAN EPABX
MICROWAVE POIN-TOPOINT 4 X 2 M bps MUX

URAN

VOICE/ DATA MUX

ROUTER V.35 WAN 64 K bps LINKS Ku Band Terminal

ROUTER 2 Nos.V.35 WAN 64 K bps LINKS

SCPC/DAMA SYSTEM

EPABX

ROUTER

INTERNET

OFFSHORE SITE
Ku Band Proposed for Sagar Laxmi

OPSNET SATLLITE CHANNEL

VOICE/ DATA MUX

EPABX

SCADA OR OTHER NETWORKS ON PROCESS P/F

SCPC/DAMA SYSTEM
2 Nos V.35 WAN 64 K bps LINKS

ROUTER

COMMUNICATION INFRASTRUCTURE (PROVIDED BY ONGC)

1. RTU to SCADA Master communication is TDMA Radio link/ OFC. They support Asynchronous V.24/ RS-232 at 9600/1200 bps for Telemetry (SCADA) Data from RTUs. 2. SCADA Master systems communicate with Vasudhara Bhavan on Satellite links / Microwave Digital Radio links using Synchronous V.35 links at 64/ 56 kbps 3. C-band Satellite Earth Station at HEERA, BPA and BHN (up-coming). These Satellite Channels terminate at Uran. From Uran, they are taken to Vasudhara Bhavan on 2 Mbps Microwave Radio. The Router for Telemetry Data is at Vasudhara Bhavan. 4. POWER FOR RTUs: RTUs at Unmanned Platforms draw Power from Solar systems or Thermo Electric Generator. 5. Optical Fiber LAN between bridge connected Platforms.

BROAD SCOPE OF WORK

A. TOTAL REPLACEMENT (Hardware & Software) 1. SCADA NETWORK OF BHN FIELD MASTER +1 TYPE-A RTUs+ 17 TYPE-B RTUs 2. SCADA NETWORK OF NQ FIELD MASTER +1 TYPE-A RTUs+ 22 TYPE-B RTUs 3. SCADA NETWORK OF BHS FIELD MASTER +3 TYPE-A RTUs+ 28 TYPE-B RTUs 4. SCADA NETWORK OF SHP FIELD MASTER +1 TYPE-A RTUs+ 25 TYPE-B RTUs 5. SCADA NETWORK OF NEELAM FIELD MASTER + 13 TYPE-B RTUs 6. SCADA NETWORK OF ICP FIELD MASTER + 1 Type-A RTU + 15 TYPE-B RTUs

BROAD SCOPE OF WORK

(Contd.)

B. DEVELOPMENT OF SCADA MIS AT VASUDHARA BHAVAN

MIS has to be integrated to SCADA Networks on Process Platforms. SCADA functionality with all the Points of all the Process Complexes being brought to Database at Vasudhara Bhavan, comprising of over 50,000 Points brought in near Real Time in pipelined fashion. SCADA Traffic has to be isolated from ONGCs local office network to avoid the adverse impact on the latter Open Database system, which can be integrated to Third Party Applications such as SAP and EPINET using Enterprise Applications Interface (EIA).

DETAILS OF TASKS COMMON TO ALL PROCESS COMPLEXES 1. To Install/ Commission SCADA Master along with SCADA Software. 2. To dismantle the existing SCADA Master and RTU at Process Complexes and RTUs at Remote Well Platforms, after Sea Worthy packing, Transporting them to Nhava base. 3. Extend the SCADA HMI Workstation to bridge connected Process Platforms through Fiber Optic Cable and to the distant Process Platforms, wherever applicable using existing communications. System should support poor quality, low bandwidth channel conditions. 4. HMI Workstations have to be provided at the offices of FPS, I/C Maintenance, I/C Well Head and at Telemetry Room and Control Room through Fiber Optic cables.

5. One Engineering Station of SCADA Master has to be provided at Telemetry Room. 6. Installation/ commissioning of Type-A RTU at Process Platforms (wherever integration of SCADA Master to DCS is not possible) and Type-B RTU at remote well platforms. TYPE-A RTU should be of about 500 I/O points and TYPE-B RTUs about 250 I/O points with 25 % expandability 7. Integrate the RTUs to the TDMA Radios using Asynchronous V.24/RS-232 Ports at 9600/1200 bps. 8. Integrating TDMA Radio to RTU Server at SCADA Master through V.24 Modem (one Channel per Remote outstation) 9. Provide/ configure CISCO Router at each process Complex for routing SCADA data through fall back Microwave Radio links.

10. Integration of RTUs to Process Instruments terminating at Telemetry Interface Junction Box (TIJB). Cable laying and termination from TIJB to RTU inputs shall be responsibility of the vendors. (about 15 Nos. of FRLS cable ) 11. Integration of new SCADA systems to MIS at Vasudhara Bhavan using the Satellite/ Microwave Radio using Synchronous V.35 LINKS AT 64/ 56 Kbps . 12. Integrating SCADA Server to OPC Compliant DCS system at process platforms. The DCS shall be having an OPC Gateway. SCADA Servers have to be interfaced to this gateway through OFC LAN. Necessary mimics of DCS shall be created in SCADA system. 13. Power supply of 230 VAC (UPS) at Process Platform and 24 VDC at Remote Well Platforms shall be provided by ONGC.

TASKS AT INDIVIDUAL PROCESS COMPLEX 1. BHN COMPLEX To install/ commission SCADA Master at BHN Control Room along with SCADA Software.
Extend the SCADA HMI Workstation to WIN Process Complex using existing communication link (TDMA). To integrate the SCADA Master to OPC Gateways of YBL CENTUM-V DCS system at BHN Platform and DCS at upcoming MNW platform YBL CENTUM-3000. Installation commissioning of RTUs of Type-A at WIN Process Platform and of Type-B at 17 unmanned Platforms Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at BHN complex to SCADA Master at BHN Control Room. Providing HMI Stations at Control Rooms of BHN and MNW (upcoming) Process Complex through Optical Fiber link.

NQ COMPLEX

To install/ commission SCADA Master at NQO along with SCADA software. To integrate the SCADA Master to TATA HONEYWELL TDC-3000 DCS system at NQP Platform / provide Type-A RTU at NQP. Installation Commissioning of RTUs of Type-A at NQO Process Platform and of Type-B at 22 unmanned Platforms. Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at NQO complex to SCADA Master at NQO Control Room. Providing HMI Stations at Control Rooms of NQO & NQG Process Complex through Optical Fiber link.

3. SH COMPLEX
To install/ commission SCADA Master at SHP Control Room along with SCADA Software. To integrate the SCADA Master to OPC Gateways of FISHER PROVOX DCS system at SHG and TATA HONEYWELL TDC-3000 DCS at SHW. Installation Commissioning of RTUs of Type-A at SHP Process Platform and of Type-B at SHD bridge connected well platform and 24 unmanned Platforms. Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at SHP complex to SCADA Master at SHP Control Room. Providing HMI Stations at Control Rooms of SHP, SHG and SHW Process Platforms through Optical Fiber link. One HMI to be extended to BPA through V.35 using VSAT.

BHS COMPLEX

To install/ commission SCADA Master at BHS along with SCADA Software. Installation commissioning of RTUs of Type-A at BHS, WIS and SCA Process Platform and of Type-B at 28 Unmanned Platforms. Providing HMI Stations at Control Rooms of BHS, WIS and MSP Process Complexes through Optical Fiber link. Extend the SCADA HMI Workstation to SCA Process Complex using existing communication link (TDMA). Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at BHS complex to SCADA Master at BHS Control Room. To integrate the SCADA Master to DCS System at coming MSP Process Platform. up-

NLM COMPLEX

To install/ commission SCADA Master at NLW along with Software. To integrate the SCADA Master to TATA HONEYWELL TDC-3000 DCS at NLP Process Platform. Installation commissioning of RTUs of Type-B at 13 Nos. of Unmanned Platforms including B-173. Integration of RTUs to TDMA Radio at each well platform and integration of TDMA Master at NLW complex to SCADA Master at NLW Control Room. Providing HMI Stations at control rooms of NLM and NLW Process Complex through Optical Fiber link.

SCADA System for Uran Plant & Trombay Terminals & Pipelines
MIS at Vasudhara Bhavan

Tank

R.T.U W/S

DCS-SCADA Gateway

18 Gas 8 LPG 36Oil

8 NGL 24Oil 8LPG

R.T.U

HPCL
Tank Tank

R.T.U

ABB - DCS C-2/C-3 Control LPG Meter TROMBAY

SCADA MASTER GAS Meter

24Oil 8LPG 36Oil 8Gas TEC

BPCL

URAN
Field Parameters BPCL

18 GAS 8 Gas

Butcher Island/ PDM Jawahar Dweep R.T.U

GAILs N / W

Parameters to be monitored at Custody Transfer Locations

ONGCs Scope Flow Computer Bidders Scope SCADA Equipment

TT Flow Rate
Density (for liquid)

Flow meter

TASKS AT URAN TROMBAY PIPELINE SCADA To install/ commission SCADA Master at Trombay Terminal along with SCADA Software. Integration of SCADA master to MIS at Vasudhara Bhavan.
Providing SCADA HMI Stations at Trombay Control Room and extend one HMI Workstation to Uran Plant Control Room using existing Microwave link. To integrate the SCADA Master to OPC enabled DCS Gateway system at Uran Plant using Microwave link. Installation & commissioning of RTUs at Trombay and Custody Transfer Terminals at HPCL, BPCL and Jawahar Dweep. RTUs have to be interfaced to the Existing Flow Computers AST (Daniel) using RS-232/ Modbus Protocol. Communication System for Integration of RTUs to SCADA Master such as Data Radios to be provided by Bidder. Installing UPS systems at Custody Transfer Terminals and Trombay Terminals for 2 Hrs back-up.

DETAILS OF TASKS FOR DEVELOPMENT OF MIS AT VASUDHARA BHAVAN

Dismantling the Server and Associated Hardware of Existing MIS at 7th floor of Vasudhara Bhavan and transport to Nhava. Installation & commissioning of new Redundant Servers, Historian and Associated Hardware and Software. Integration to SCADA Masters at Process Platforms, Trombay Terminal and Drilling Rigs using Existing Satellite/ Microwave link including supply of necessary Hardware and Software. Dedicated data traffic allocated for Telemetry data from Process Platform attained through Software programming of ONGCs Common Router (or whether a dedicated Router with 9 WAN Ports will be required). Router shall be connected through Redundant Ethernet of SCADA MIS

Clients on ONGCs office LAN such as Asset Managers, GMs and others should be able to access SCADA Real Time Servers with various levels of privileges. Traffic between Server, HMI Work-station in control room should be isolated from that on ONGCs office LAN. Integrating the same to corporate WAN and proposed MIS at N. Delhi using the communication links provided by ONGC ODBC connectivity and other provisions for integration to Third Party EPINET and ERP Systems.

Web server having Home Page and Related Pages for each Process Complex and related information for corporate intranet and internet. Plasma display to be provided either at Control Room/ Conference Rooms of Assets.

LOCATION OF HAZIRA
Tapti HA ZIRA

36 231 km Bombay High

42 244 km

Mumbai Uran

South Basein Gas Field

PROPOSED MIS SCADA SYSTEM FOR HAZIRA

M.I.S At DELHI
UMBHRAT
R.T.U

Plant MIS at Hazira

Window Workstations

OPC Servers

SCADA Servers Disks

42 LINE
ROUTER

36 LINE

L3 SWITCH

Clients on existing LAN

Custody transfer systems
Historian
WEB Server Appl. Server

Printers

Alarm Manager

SS Radio
To PSTN/Pager Interface

OPC Gateway GAS TERMINAL LPG PH-I PH-II PH-III TDC-3000 CO-GEN CENTUM -CS TDC-3000

Centum V

Baiely

New System

Existing Systems

PROPOSED MIS SCADA SYSTEM FOR HAZIRA

Near Real Time data from all the DCS systems in the plant has to be integrated to a SCADA MIS. All the six DCS systems are being made OPC enabled. To be interfaced to OPC Enabled SCADA Master of BPA / MIS at Vasudhara Bhavan, Mumbai for data pertaining to BPA/ BPB from where the Gas is supplied to Hazira Plant. PID diagrams have to be generated involving complete plant in the SCADA MIS. Plant Mimics have to be generated at SCADA MIS. SCADA MIS is for only for monitoring the plant. Includes Daily Management reporting, Analysis of data etc. SCADA MIS is to be integrated to Corporate MIS at Delhi.

System Requirements
1. OPEN STANDARDS FOR DATA TRANSFER
RTU TO FIELD DEVICES Integration to protocols like HART/ FOUNDATION FIELDBUS/MODBUS/PROFIBUS apart from conventional 4-20 mA signals RTU TO MASTER UNIT System should support protocols like DNP-3.0/IEC 870-6/ MODBUS SCADA MASTER TO OTHER COMPUTER OR MIS Master to other SCADA Masters/ MIS at Vasudhara Bhavan should support open protocols LIKE OPC.

2. SERVER ARCHITECTURE
O.S. Platform with Strong Security features.

System Requirements
3. REDUNDANCY FEATURES
For Servers and Communication Front End.

4. I/O COUNTS
Master Stations MIS at Vasudhara Bhavan 7,500 Minimum 50,000 Minimum

5. ENVIRONMENTAL
RTUs should be Suitable for continuous deployment in tropical / marine environment. RTU Cabinets (SS316L) IP-65 Min.

6. COMMUNICATION INTERFACE
Type-B RTUs should have capability to interface with TDMA and OFC Communication media with automatic fall back facility.

PARAMETERS TO BE MONITORED
(ON EACH REMOTE PRODUCTION PLATFORM) A. PRODUCTION WELL PARAMETERS PER WELL
1. 2. 3. 4. 5. 6. 7. 8. WELL HEAD PRESSURE. : Indicates health of each well FLOW ARM TEMPERATURE : Indicates health of each well SSSV STATUS. : Sub-surface safety valve SSV STATUS. : Surface safety valve Status SSV CONTROL. : ANNULUS-A PRESSURE. : To monitor leakage from any of ANNULUS-B PRESSURE. : these casings. ANNULUS-C PRESSURE. :

PER PLATFORM
1. 2. 3. 4. 5. ESD STATUS FSD STATUS ESD CONTROL(OPTIONAL) MAIN LINE PRESSURE MAIN LINE TEPERATURE : : : : : Status of Emergency Shutdown Status of fire shutdown Remote operation of ESD Outgoing Outgoing

PARAMETERS TO BE MONITORED
(ON EACH REMOTE PRODUCTION PLATFORM)
B. GAS LIFT PARAMETERS 1. MAIN LINE GAS INJECTION : Pressure of received gas from PRESSURE. Process Platform 2. MAIN LINE GAS INJECTION TEMPERATURE. PER GAS LIFT WELL 1. DIFFERENTIAL PRESSURE : Used in AGA-3 Calculation of volume of gas injected 2. INJECTION PRESSURE : Pressure of gas injected C. WATER INECTION PARAMETERS 1. INJECTION PRESSURE OF : Used for optimizing the water to be EACH WELL. Injected D. UTILITIES/OTHERS 1. INSTRUMENT GAS HEADER : Pressure of the gas used in PRESSURE. Pneumatic Instruments E. POWER INTRUMENTS PARAMETERS. 1. BATTERY CHARGING CURRENT
2. BATTERY VOLTAGE.

PARAMETERS TO BE MONITORED
(THROUGH SCADA ON EACH PROCESS COMPLEX)
1. RAISER LINE PRESSURE AT PROCESS COMPLEX : Pressure of line coming from each Remote Well Platform

2. RAISER LINE TEMPERATURE : Temperature of line coming AT PROCESS COMPLEX from Remote Well Platform 3. MAIN OIL LINE PRESSURE : Main Oil Line going from one 4. MAIN OIL LINE TEMPERATURE : Process Complex to other process 5. MAIN OIL LINE FLOW RATE : complex or Uran 6. MAIN GAS LINE PRESSURE 8. MAIN GAS LINE FLOW RATE : Main Gas line going from one : Complex or Uran (VOLUME) (VOLUME)

7. MAIN GAS LINE TEMPERATURE : Process Complex to other Process 9. TOTAL OIL PUMPED INTO MAIN LINE 10. TOTAL GAS PUMPED INTO MAIN LINE

PARAMETERS TO BE MONITORED
(SECTOR WISE)
11. TOTAL WATER INJECTED FROM PROCESS. :
(WATER INJECTION PROCESS PLATFORM ONLY)

12. WATER INJECTION LINE PRESSURE : 13. TOTAL GAS SENT FOR GAS LIFT. 14. GAS LIFT LINE PRESSURE. 15. GAS LIFT LINE TEMPERATURE.

---- DO ------

: ( VOLUME OF GAS SENT)

16. CRITICAL EQUIPMENT STATUS LIKE PUMPS, GENERATORS AND COMPRESSORS. 17. SEPARATOR PRESSURE 18. SEPARATOR TEMPERATURE 19. SURGE TANK PRESSURE 20. SURGE TANK TEMPERATURE 21. INSTRUMENT AIR PRESSURE.

END USERS OF SCADA DATA

1. At Production Facilities such as Process complex, GGS, CTF etc. 2. At Drilling Rigs 3. MIS at Asset/Basin/Project for Production facilities Operators and In-charges of the facilities Drillers, Drill site Geologist, Chemist and DIC Asset/Basin Manager, Surface Manager, Location Manager and associated TSG. Asset/Basin Manager Head Drilling Services and associated TSG. C&MD , Directors and Chief of Services. Institutes such as IOGPT, IRS, IDT etc.

4. MIS at Asset/ Basin/Project for Drilling Rigs 5. Corporate MIS at Delhi 6. Remote Users

ONSHORE PRODUCTION & DRILLING INSTALLATIONS

Types of Production Installations

Group Gathering Station (GGS) Gas Collecting Station (GCS) Central Tank Farm (CTF) Central Processing Facility (CPF) Early Production System (EPS) Gas Compressor Plant (GCP) Effluent Treatment Plant (ETP) Water Injection Plant (WIP)

GGS
GGS stands for Group Gathering Station which collects crude oil from wells / EPS / EPT. The well fluid is separated into oil and gas. The crude oil / emulsion is dispatched to CTF and natural gas is dispatched to GCS / consumers.

GGS is primarily used for oil wells.

GCS
GCS stands for Gas Collection Station which collects gas from wells / GGS / EPS / EPT. The well fluid is separated into gas and liquid / condensate / emulsion. The gas is dispatched to Gas compressor plant / consumers.

GCS is primarily used for gas wells.

CTF / CPF
CTF stands for Central Tank Farm which collects crude oil from GGS / EPS / EPT. The crude oil / emulsion received at CTF is given chemical, heat and electrostatic treatment to break the emulsion of crude oil & effluent. The crude oil is dispatched to Refinery and the effluent is sent to Effluent Treatment Plant. The CTF has many tanks to store the untreated / intermediate and treated crude oil.

EPS
EPS stands for Early Production System. EPS collects crude oil from new oil field wells. It has got the minimum facilities for separation / handling / dispatch of well fluid. After establishing commercial viability of the new oil field / area the EPS is converted into a full fledge GGS.

Self Flow WELL

SRP WELL SRP WELL

SRP WELL

Gas Lift WELL

GGS

Gas Lift WELL

Process Flow Diagram of GGS

Natural Gas For Internal use / Consumers O I L W E L L S

Group Header

Crude Oil Dispatched to CTF

Separator Heater Treater

Tanks

PUMPS

Process Flow Diagram of GGS

Natural Gas For Internal use / Consumers

O I L W E L L S

Group Header

Bath Heater

Separator

Crude Oil Dispatched to CTF

Tanks Heater Treater

PUMPS

In-Direct Bath Heater

CRUDE OIL

GAS

WATER CRUDE OIL

P & I D OF TWO PHASE SEPARATOR

SAFETY VALVE

FPR PIC CRUDE OIL + GAS INLET PG FPR PIC PG DPT DPT

GAS TO FLARE
PG

SEPARATOR

GAS TO GAS GRID

LIC

DRAIN

CRUDE OIL TO H/T or TANK

HEATER TREATER
HT TRANSFORMER GAS

CRUDE OIL

EMULSION

ELECTRO STATIC GRID

GAS

EFFLUENT EFFLUENT

Parameters to be monitored at GGS

Well Status

Header Pressure Gas Flow To GCS Gas Flow To Flare

O I L W E L L S

Gas Flow To Consumer HT Temp Effluent Drained

Group Header

Tank Level

Mass Flow Meter for Crude Crude Oil Dispatched to CTF

Separator Heater Treater

Tanks

PUMPS

To Asset HQ
R.T.U

SCADA
Well Status Header Pressure Gas Flow To GCS

Gas Flow To Flare

O I L W E L L S

Gas Flow To Consumer HT Temp Effluent Drained

Group Header

Tank Level

Mass Flow Meter for Crude Crude Oil Dispatched to CTF

Separator Heater Treater

Tanks

PUMPS

To Asset HQ R.T.U

SCADA
Well Status Header Pressure Gas Flow To GCS

Gas Flow To Flare

O I L W E L L S

Gas Flow To Consumer HT Temp Effluent Drained

Group Header

Tank Level

Mass Flow Meter for Crude Crude Oil Dispatched to CTF

Separator Heater Treater

Tanks

PUMPS

SCADA Station SCADA Station

GGS

SCADA Station

GGS

GGS
SCADA Station SCADA Sub-Master Station

GGS

CTF / CPF

GGS
SCADA Station

Asset HQ
SCADA Master Station

Refinery

To MIS Corporate HQ GGS-1 VSAT / Broadband GGS-2 VSAT

GGS-n

ONGC Drilling Rigs- n Nos.

ASSET MIS

ONSHORE ASSET HQ

Offshore Asset Onshore Asset-1

Onshore Asset-6 Basin HQ

MIS at Corporate HQ

Onshore Production Installations

In Onshore, Oil & Gas from around 20-40 wells is taken to a Group Gathering Station (GGS). One pipeline may be connected to a single or multiple wells. Preliminary separation of Oil, Gas and Water takes place at the GGS. Gas is injected from GGS to Production Wells under gas lift. Water is injected in certain wells for maintaining reservoir pressure. Oil from GGS is dispatched to a Central Tank Farm (CTF) for further treatment to reduce water percentage, storage and onward dispatch to Refineries. Gas Collection Stations (GCS) are connected with gas wells. Gas is separated from liquid here and dispatched to GGS for gas lift injection or to Gas Compressor Plant (GCP) for increasing its pressure and then using for gas injection or dispatch to consumers. Effluent Treatment Plant (ETP) processes the effluent water separated from oil at the GGS for oil recovery and the treated water is used for water injection purpose or disposed off.

Onshore SCADA Installations

Sl No AREA / ASSET Production Installations Main Satellite Drilling Rigs

Western Onshore
1 Ahmedabad 2 Ankleshwar 3 Mehsana 4 Cambay Project 5 Rajasthan Project

36 29 31 04 01 22 11 03

21 08 10 --21 ---

08 12 07 01 01 22 03 02

b
2

Eastern Onshore
1 Assam Asset Assam & Assam Arakan Basin

3 Cachar Forward Base

Onshore SCADA Installations

Sl No c

AREA / ASSET Southern Onshore

Main Production Installations 20 + 04* 16 04 04

Drilling Rigs 08 06 03 02

1 Rajahmundry Asset 2 Karaikal Asset

Central Onshore
1 Tripura Asset 2 CBM-BPM Basin

* SCADA requiring third party integration (SCADA of Citect, Australia exists.)

List of Main Production Installations of Ahmedabad Asset

1) 2) 3) 4) 5) 6) 7) 8) 9) 10)

Kalol GGS-I Kalol GGS-II Kalol GGS-III Kalol GGS-IV Kalol GGS-V Kalol GGS-VI Kalol GGS-VII Kalol GGS-VIII Kalol GGS-IX Kalol GGS-XI

21)

Nawagam GCS

22)
23) 24) 25) 26) 27) 28) 29)

Nawagam CTF
Desalter Plant Ramol GGS Wasna GGS Nandej GGS Jhalora GGS-I Jhalora GGS-II Sanand GGS-I

30)
31) 32) 33) 34)

Sanand GGS-II
Sanand GCP [Link] GGS Viraj GGS Limbodra GGS-I

11)
12) 13) 14) 15) 16) 17) 18) 19) 20)

Kalol CTF
Kalol GCP Kalol GCS Motera GGS Wadu GGS Paliyad GGS Nawagam GGS-I Nawagam GGS-II Nawagam GGS-III Nawagam GCP

35)
36) 37) 38)

Limbodra GGS-II
Gamij GGS-I Gamij GGS-II Gamij GGS-III

List of Main Production Installations of Ankleshwar Asset

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) 20)

ANK-GGS-I ANK-GGS-II ANK-GGS-III ANK-GGS-IV ANK-GGS-V ANK-GGS-VI ANK-CTF ANK-LPG MOTWAN GGS MOTWAN GCS Gandhar-GGS-I Gandhar-GGS-II Gandhar-GGS-III Gandhar-GGS-IV Gandhar-GGS-V Gandhar-GGS-VI Gandhar-GGSVII Gandhar-GGS-VIII Gandhar-EPS-253 DAHEJ GGS

21) 22) 23) 24) 25) 26) 27) 28) 29)

JOLWA EPS KIM EPS KOSMBA OLPAD GNAQ DABKA NADA JAMBUSAR ANK-GCP

List of Main Production Installations of Mehsana Asset

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 16) 17) 18) 19) 20)

Becharaji GGS-I Becharaji GGS-II Becharaji GGS-III Lanwa GGS-I Lanwa GGS-II Lanwa GGS-III Lanwa North EPS [Link] GGS /CTF South Santhal GCP [Link] GGS/CTF Balol GGS-I Balol GGS-II Balol GGS-III Balol GGS-IV Jotana GGS Sobhasan CTF Sobhasan GGS-I Sobhasan GGS-II Linch EPS Nandasan GGS

21) 22) 23) 24) 25) 26) 27) 28) 29) 30) 31)

N Kadi GGS / CTF N Kadi GGS-I NK GGS-II NK GGS-III NK GGS-IV (New) Mehsana CTF Santhal Main EOR Santhal Phase-I Balol Phase-I Balol Main Becharaji In-situ

List of Main Production Installations of Cambay Project

1) 2) 3) 4)

Kathana GGS Padra GGS Akholjuni GGS EPS-31

List of Main Production Installations of Jodhpur Project

Gamnewala GCS

List of Main Production Installations of Assam Asset

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13)

Lakwa GGS-I Lakwa CTF Lakwa GGS-II Lakwa GGS-III Lakwa GGS-IV Lakwa GGS-V Lakwa GGS-VI Lakwa GGS-VII Lakwa GGS-VIII Lakwa GGS-IX Moran CTF Demulgaon GGS-I Demulgaon GGS-II

14) 15) 16) 17) 18) 19) 20) 21) 22)

Geleki GGS-I Geleki GGS-II Geleki GGS-III Geleki CTF RDS GGS-I RDS GGS-II RDS GGS-III RDS CH GGS RDS GCP

Field instrumentation will be provided by ONGC

List of Main Production Installations of Assam & Assam Arakan Basin

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)

Jorhat CTF Koraghat GGS-I Koraghat GGS-I Borholla GGS Nam GGS Khag EPS KHAA EPS PTF GGS ELAA EPS UR-2 EPS NRAA EPS

List of Main Production Installations of Cachar Forward Base

1) 2) 3)

Adamtilla GCS Baskandi EPS B.P-16 GGS

List of Main Production Installations of Rajahmundry Asset

1) 2) 3) 4) 5) 6) 7) 8) 9) 10)

Lingala GGS Adavipalam GCS Mandapeta GCS Yanam Terminal KKAG EPS Nandigama GCS Kaikalur GCS Endamuru GCS Kesanapalli GCS Ponamanda GCS

11) 12) 13) 14) 15) 16) 17) 18) 19) 20)

Narsapur GCS Penumandam GCS Mori GCS Pasarlapudi GCS Odalarevu GCS GMAA EPS GMAE EPS Tatipaka GCS Tatipaka Refinery Enugupally EPS

List of Main Production Installations of Karaikal Asset

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12)

NRM GGS / CTF NRM ETP AKM GCS KVK GCS KMP EPS TVR EPS NLM EPS BVG EPS RMD GCS-I RMD GCS-II RMD GCS-III KUT GCS

List of Main Production Installations of Agartala Asset

1) 2) 3) 4)

Baramura GCS Rokhia GCS Konaban GCS Agartala Dome EPS

Field instrumentation will be provided by ONGC

List of Main Production Installations of CBM-BPM Basin

1) 2)

Jharia WHI - I Jharia WHI - II

3) 4)

Jharia WHI - III Jharia WHI - IV

Above Well Head Installations are having Single Well. All four installations are located within a radius of 5 KM from Master station. Communication shall be in Bidders scope. Master Station will be located at Jharia WHI- II. Following well-head parameters are to be monitored. Tubing Head Pressure Produced Gas Flow Pump Motor Load Current

Project Objectives Onshore SCADA

1. Implementation of state of the art SCADA SYSTEM with Reliable & smart Field Instrumentation at Onshore Production Installations, MIS at Asset HQ and Integration with Third Party MIS at Corporate HQ, Delhi. 2. Efficient monitoring of required Production parameters in the real time domain and data archiving. 3. Facilitate offline analysis of this valuable Well data / Process data available in the SCADA servers.

SCOPE OF WORK Onshore SCADA Project

Design, Engineering, Project Management, Supply, Installation & Commissioning of Field Instrumentation and SCADA system on TURN KEY basis for :
Approx. 182 nos. of Production Installations in 06 nos. of Onshore assets & 06 nos. of Projects. 14 nos. of MIS at various ASSET, Project & Basin head quarters of Onshore Assets. Seamless integration of Asset MIS with the MIS at Corporate head quarters at New Delhi. Comprehensive AMC support during One year Warranty period and 6 years Post-Warranty period.

MIS DELHI
(By other Vendor)

Hierarchy in SCADA System

ASSET HQ MIS

Sub Master

GGSs, GCSs & EPSs Oil Field-1

GGSs, GCSs & EPSs CTF / Sub Master Oil Field-2

GGSs, GCSs & EPSs Oil Field-3

SCOPE OF WORK FOR PRODUCTION INSTALLATION

Design, Engineering, Supply, Installation & Commissioning of : Smart Field Instrumentation. Environment Protection Housing, Junction Boxes, Signal & Power Cables, Cable Laying, SS Tubing, Fittings and all required hardware for successful commissioning of Field Instrumentation at Production Installations. RTU, RTU Marshalling Panels UPS and DC Power Supply. Integration of Data of Associated / Nearby Small Installations with SCADA System of Main Installation. SCADA System comprising of Redundant Servers / Workstations, SCADA Software, Data Storage, Terminal Server, HMI Stations, LAN, Routers and Communication Interface with ONGC Network.

SCOPE OF WORK FOR SUB-MASTER STATION Scope of Work & functionalities are same as SCADA System for Production Installation. In addition to functions of SCADA System for Production Installation, Sub-Master Station shall Poll and Store the Data from Assigned Field Installations. Retrieval and On-line / Off-line analysis of : 1. Data of individual Installation. 2. Data of Group of Installations or Complete Oil Field data. Generation of Customized Reports.

SCOPE OF WORK FOR MIS AT ASSET HQ Design, Supply, Installation & Commissioning of Master SCADA Monitoring System at Asset HQ Which will Poll Sub-Masters and other Production Installations Data. Provision of Workstations, Web Server, Historian, Alarm Management System, Plasma Display, Clients on Redundant LAN and Integration with the Existing LAN. Interfacing Master SCADA System with ONGC Communication Systems Available at Asset HQs For Onward Transmission to Corporate HQ Delhi. Integration of MIS Data of Asset HQs with Corporate MIS System with required hardware & software.

Operation & Maintenance

Training
Following Trainings shall be imparted: Operator Level Training for Installation Personnel. Advance Level SCADA & Application Software Training to Key users. Maintenance training for Technical manpower .

MAINTENANCE
Comprehensive AMC support during One year Warranty period and 6 years Post-Warranty period shall be a part of total Scope of Work . Resident Engineers and required Technical manpower of AMC Provider shall be made available by the bidder at each Asset. Preventive and Break-down maintenance support by the bidder. Comprehensive Spares support by the bidder.

MEHSANA ASSET
Mehsana CTF Kalol CTF

LAYOUT OF ASSETS & CRUDE PIPE LINE IN WESTERN REGION

AHMEDABAD ASSET
Nawagam CTF

CAMBAY BASIN

GGS

IOC REFINERY VADODARA

Gandhar CPF

NOT TO SCALE

Ankleshwar CTF

ANKLESHWAR ASSET

PRODUCTION INSTALLATIONS OF [Link] EPS MEHSANA ASSET

Lanwa GGS-I Lanwa GGS-II Lanwa GGS-III Sobhasan GGS-I Sobhasan CTF

Sub-Master-1
Balol GGS-III Becharaji GGS-III Balol GGS-II Becharaji GGS-I Balol GGS-I

Balol GGS-IV ASSET HQ

Sub-Master-3
[Link] CTF Jotana GGS-I

Sub-Master-5
Sobhasan GGS-II

Sub-Master-2
Becharaji GGS-II

Sub-Master-4
[Link] CTF [Link] GGS-III

[Link] GGS-I

Nandasan EPS Linch EPS

[Link] GGS-II

Mehsana CTF

Sub-Master-6
NOT TO SCALE

To Nawagam CTF

SK-CTF VIRAJ

GGS-6 GGS-3

PRODUCTION INSTALLATIONS OF AHMEDABAD ASSET

GGS-5 LIMBODRA-6 PALIYAD GAMIJ-3 LIMBODRA-1

Sub-Master-1
JHALORA-1 JHALORA-2

GGS-8 GGS 4 CTF, Kalol SANAND-2 SANAND-1

WADU GGS 9

LIMBODRA-2 GAMIJ Sub-Master-4 GGS 2 GGS 7 GAMIJ-2 GGS 11 GGS 1 MOTERA HQ WASNA RAMOL NANDEJ

Sub-Master-3 Asset HQ

DESALTER PLANT NGM-1 NGM-2

NGM CTF

Sub-Master-2
NGM-3 IOC REFINERY

NOT TO SCALE

FIELD LAYOUT OF ANKLESHWAR ASSET

IOC REFINERY VADODARA CAMBAY FIELD

GANDHAR CPF

GANDHAR FIELD

ANKLESHWAR CTF

ANKLESHWAR FIELD
NOT TO SCALE

PRODUCTION INSTALLATIONS OF ANKLESHWAR FIELD

ANK GGS-VI

IOC REFINERY VADODARA

ANK GGS-II

ANK GGS-V

ANK GGS-III

ANK GGS-I ANKLESHWAR CTF MOTAWAN GCS

ANK GGS-IV

Sub-Master-1

KIM GGS

Sub-Master-2
KOSAMBA GCS OLPAD GGS
NOT TO SCALE

Sub-Master-4
GNAQ GGS NADA EPS GGS-V GGS-I GGS-II GGS-III GGS-VI JAMBUSAR GGS

DABKA GGS

IOC REFINERY VADODARA

GANDHAR CPF

Sub-Master-3

GGS-IV

PRODUCTION INSTALLATIONS OF GANDHAR FIELD

JOLWA EPS DAHEJ EPS

NOT TO SCALE

LAYOUT PRODUCTION OF CAMBAY INSTALLATIONS BASIN OF CAMBAY FIELD

AKHOLJUNI GGS

Sub-Master-5
BASIN HQ

KATHANA GGS

PADRA GGS EPS - 31

NOT TO SCALE

Production Installations and Major Pipeline Network of Assam Asset

Major Installations and Gas Pipeline Network of KG Asset

MIS
Desired SCADA setup for SCADA Room at Asset HQ
ICE / EPINET

Onshore

HMI

GCSs & GCPs

ICE

CTF
ICE

SUB MASTER

WIPs

GGSs & EPSs

ICE

ETPs

Functional Requirements of SCADA System

Real Time Monitoring of Input / Output Parameters of Installation and Collection of MIS data. Inventory of Flowing / Non-Flowing Wells and reporting of Status changing. Tank Inventory Monitoring at CTFs. Integration of Custody Transfer Meters for Gas Consumers.
continued-

Pressure gradient monitoring across Trunk Pipe lines for detecting high scaling etc. in pipelines within

Leakage Detection detectable limits

Mass Balancing Total Flow of Oil, Gas to pipelines and Gas Consumers at Field Operation Centers. Monitoring & Consolidation of Field Data at Installation, Sub Masters and Asset HQ level.
continued-

Online / Offline analysis of Field Data and Optimization of Various Oil Field Activities. Facilitating Optimization of Gas Lift Wells by Gas flow monitoring. Monitoring of Water Injection Pressure and Flow at header and Field level integration to facilitate Reservoir monitoring. Well Testing Routine for Computer-Assisted Testing for Accurate Testing, & Testing Data Compilation / Archiving of Well Test Data for maintaining Well History and Generation of Testing Schedules continued-

Data Archiving & Trending for Important Parameters. Provision for Manual Entry and Color Marking : In case of Invalid Data / Faulty Instruments etc. Certain Reports / Computed Function may need data, not directly acquired Provision for Manual Entry with validation. Shall not permit re-correction at different levels.
continued-

Pager Interface for Alarm Text Messages and Automatic Recorded Message transmission over PSTN through Modem on certain critical Alarms / Events. Computer Aided Preparation of MIS Reports for GGS / Sub-Master / Asset HQ, Customization of Reports shall be possible.

Security and Authentication

1. SCADA Server shall be dedicated type. 2. Redundant Server and Security Features at OS & Application Level. 3. Access Control through Password Authentication Different Levels shall be assigned. 4. Manual Data Entry shall be possible with validation but the data to be flagged. Such entries will not be modifiable at other levels 5. Logging Facility to log all major events & changes made in the system.

Data Communication
By ONGC
Between Major Field Installations to Asset HQ And Between Asset HQ to Corporate HQ

Type of ONGC Communication Network

Satellite Communication using Ku-Band
TDMA OFC (Between Un-manned Well platform to Process Platform, in case of Western Offshore)

Data Communication By Vendor

Between small installations to Major Installations by using : Any suitable method. Note :
TDMA / Ku-band Satellite station for data communication with Asset HQ will be installed at Main / Major Installation. Data from nearby smaller installations will be brought to TDMA /Ku-band Satellite station by Vendor using suitable method for onward transmission to Asset HQ. Communication to be provided by Bidder for Karaikal, Rajahmundry, CBM-BPM and Trombay.

For a Group of Production Installations where Small Installation Remote I/Os / RTUs to be connected to SCADA of Main Installation

ROAD
SCADA CONTROL ROOM

GGS ETP

KU-Band RTU

ROAD WIP

RTU

OFC Route

For a Group of Production Installations where separate SCADA systems to be connected to Main SCADA Installation having Ku-band

SCADA CONTROL ROOM

GCP
KU-Band
SCADA CONTROL ROOM

CTF

OFC Route

GCS

SCADA CONTROL ROOM

Typical Monitoring Schemes of SCADA at Production Installations

Flowing / Non-Flowing Status of Oil Wells at Inlet

Oil Wells
Group Header Test Header

Hdr. Pressure
Gas

Process Parameters Proposed to be Monitored In a Typical GGS

Test Gas Qty
To Asset HQ

Bath Heater

B/H Temp

Test Separator

Test Pressure

Group Separator Qty of Emulsion H/T Temp

TEST TANK
Gas

Installation SCADA

Test Oil / Emulsion Qty

Total Qty of Gas Supplied to Consumer Qty of Gas Flared
FQ Existing

Emulsion
Radio / R T U Router

Heater Treater

Qty of Effluent Drained Pressure, Temp & Total Qty of Gas Dispatched to GCS Water Injection Pressure

Crude Oil

TANK
Gas Header Temp., Pressure
Gas Injection Header DPT

PUMP Gas Flow

Pressure, Temp, Total Qty & Water Cut of Oil Dispatched to CTF
FQ Existing

Water Injection Header

Total Qty of Water Injected in each Well

MONITORING OF FLOWING/ NON-FLOWING STATUS OF OIL & GAS WELLS at GGS/GCS

Bidders to suggest the Reliable & Cost Effective Methods to monitor Flowing / Non-flowing Status of low producing wells (I.e. < 5Tons/Day / Line size 4) being used worldwide.

GGS / GCS

Group Header

MONITORING QUANTITY OF 1. Oil & Water Emulsion Produced. 2. Effluent Drained. 3. Gas Flared.

Bidders to suggest the Reliable/ Rugged / Field Proven & Cost Effective Methods to monitor Above Process Parameters by Different Instruments being used worldwide.

MONITORING OF WELL PARAMETERS The parameters of few high producing wells of one GGS in one of the Asset shall be monitored on experimental basis. The Field Instrumentation, Power supply, Micro RTU , Communication and Integration with GGS SCADA system shall be in the Scope of Vendor.

MONITORING OF WELL PARAMETERS 1. Tubing Head Pressure. 2. After Bean Pressure. 3. Flow Arm Temp. (& Ambient Temp.) 4. Flow Indication. Bidders to suggest the Reliable/ Rugged / Field Proven & Cost Effective Methods to monitor Above Process Parameters by Different Instruments being used worldwide.

Flowing / Non-Flowing Status DPS of GasWells at Inlet

Gas Wells

Process Parameters Proposed to be Monitored In a Typical GCS

Gas To Asset HQ

Group Header Test Header

Test Gas Qty

Test Separator

Test Pressure

Group Separator Qty of Emulsion

Gas

TEST TANK Test Water / Oil Qty

Total Qty of Gas Supplied to Consumers Qty of Gas Flared
FQ Existing

Installation SCADA

Emulsion

Radio / RTU Router

Pressure, Temp & Total Qty of Gas Received from GGS

Pressure, Temp & Total Qty of Gas Dispatched to GCP

FQ Existing

Pressure, Temp & Total Qty of Gas Received from GCP

Pressure, Temp & Total Qty of Gas Dispatched to GGS for Gas Lift Total Qty of Gas Supplied to Consumers
FQ Existing

FQ Existing

Crude Oil from GGSs

Qty of Crude Oil & WC Received from each GGS
FQ Existing / Planned by Asset / New

Process Parameters Proposed to be Monitored In a Typical CTF

To Asset
FQ Planned by Asset/ New

Oil Header

Pressure, Temp, Total Qty & Water Cut of Oil Dispatched to Refinery

PUMP

Heater Treater
H/T Temp PUMP

Installation SCADA

Heater Treater
Radio / R T U Router

Qty of Effluent to ETP

Oil Level , Temp of Each Tank With Hi-Low Alarms & Volume / Mass of Crude Oil

Process Parameters Proposed to be Monitored In a Typical GCP

L.P. GAS
FQ Existing

Gas Compressor Plant

No. of COMPRESSORS & On / Off STATUS

H.P. GAS
FQ Existing

Total Qty & Pressure of Gas Received from GCS

Total Qty & Pressure of Gas Compressed by GCP

Note : GCP Data is to be taken to nearest GGS/CTF by Bidder . Local Parameters shall be displayed locally in HMI / PC.

Process Parameters Proposed to be monitored In a Typical ETP

EFFLUENT

ETP
PUMP

TREATED EFFLUENT

FQ Existing

To nearby GGS / Production Installation

Total Qty of Treated Effluent Pumped to WIP / Disposal Wells

Note : ETP Data is to be taken to nearest GGS by Bidder. Local Parameters shall be locally displayed in HMI / PC.

Process Parameters Proposed to be monitored In a Typical WIP

Injection Pressure Treated Effluent / Tube well Water

WATER TREATMENT PLANT

PUMP

INJECTION WATER

FQ Existing

To nearby GGS / Production Installation

Total Qty of Injection Water Pumped to GGSs / Wells

Note : WIP Data is to be taken to nearest GGS by Bidder. Local Parameters shall be locally displayed in HMI / PC.

SCADA CONTROL ROOM

Main Gate

WELL MANIFOLD S-1 S-2

TS-1

Gas Injection Manifold

8 X 20 H/T - 1 8 X 20 H/T - 2

S-3

8 X 20 H/T - 3 8 X 20 H/T - 4 8 X 20 H/T - 5 Booster Compressor H/T PLATFORM

Water Injection Manifold

Shift I/C Office

S-4 SEPARATOR PLATFORM

TS-2

OFFICE / CHEM. LAB

Air Compressors Pump-4

T-5 T-12 2000 M3 T-11 2000 M3

T-3

T-1 50 M3 T-2

Pump-3 Pump-2 Pump-1

ELECTRIC SWITCH-GEAR ROOM DIESEL GENERATOR ROOM

200 M3 T-6 T-4

T-10 400 M3

T-9 400 M3

T-8 400 M3

T-7 400 M3

LAY-OUT OF GGS
( Not to Scale)

4 LOW PRESSURE HEADER 8 EMULSION HEADER II 8 EMULSION HEADER III

TEST HEADER GROUP HEADER

Emulsion Separator -1

Emulsion Separator -2

Emulsion Separator -3 Gas Scrubber Gas to GCP

Gas to Flare Test Separator -2 Test Separator -1 Emulsion Separator -4

Gas from H/T Booster Compressor Gas to GCP To H/T

Gas To Tank

From Separator

From H/T

To H/T

Treated Oil Header DISPATCH HEADER

PUMP-4 9 MG R 40 M3/Hr PUMP-3 9 MG R 40 M3/Hr

T-1

Used for Testing

T-5
200 M3

T-3
200 M3

Not in Use

PUMP-2 9 MG R 15 M3/Hr PUMP-1 9 MG R 40 M3/Hr

T-12
2000 M3

T-11
2000 M3

Used for Zero Pressure & Activation

T-2

T-6
200 M3

T-4
200 M3

T-10
400 M3

T-9
400 M3

T-8
400 M3

T-7
400 M3

Crude Oil Dispatch

Used for Receipt / Settling / Dispatch

Used for Re-cycling

To Tank From Separators From Tank

Treated Crude Oil Header Secondary Feed Header Primary Feed Header

8 X 20 H/T - 5

8 X 20 H/T - 4

8 X 20 H/T - 3

8 X 20 H/T - 2

8 X 20 H/T - 1

Applications of SCADA

Monitoring of Following type of wells

- High Oil Producers - Critical Wells - Observation Wells
Comparison of Well & Header Pressure
6.6 6.4 6.2 6 5.8 5.6 1 5 9 13 17 21 Time in Hours Pressure in Kg/cm2g Pressure in Kg/cm2g

Comparison of Well & Header Pressure

7 6.5 6 5.5 1 4 7 10 13 16 19 Time in Hours 22 Header Pressure Time in Hours

Header Pressure Well Pressure

FLOW LINE From WELL

HEADER NRV
To SEPARATOR

PROPOSED COMPUTER ASSISTED WELL TESTING AND ONLINE / OFFLINE DATA ANALYSIS & DIAGNOSIS FOR SELF FLOW / SRP WELLS
FT

TEST SEPARATOR

TEST GAS FLOW METER

CHOKE

TEST HEADER

TEST TANK

Oil Qty.

Time

Gas Qty.

PROPOSED COMPUTER ASSISTED WELL TESTING & OPTIMISATION OF GAS UTILIZATION FOR CONTINUOUS GAS-LIFT WELLS
FT

TEST SEPARATOR

TEST GAS FLOW METER

CHOKE

TEST HEADER
FT

TEST TANK
Gas Consumed Time

H.P. GAS LINE ANNULUS VALVE H.P. GAS FLOW METER

Oil Qty.

PROPOSED COMPUTER ASSISTED WELL TESTING & OPTIMISATION OF GAS UTILIZATION FOR INTERMITTANT GAS-LIFT WELLS
FT

TEST SEPARATOR

TEST GAS FLOW METER

CHOKE

TEST HEADER

TEST TANK

DMV H.P. GAS LINE ANNULUS VALVE

3 Mts. 120 Mts. Volume PS

Time
Cumulative Gas consumption Oil Production

EXISTING MAJOR INSTRUMENTS & SYSTEMS TO BE INTEGRATED WITH PROPOSED SCADA SYSTEM

1. MASS FLOW METERS for CRUDE OIL Make : Emerson 2. GAS FLOW COMPUTERS Make : Spectra-tek (Emerson) 3. TURBINE METERS FOR WATER Make : Rockwin

Control Room at Asset HQ

MULTIPLE ENTRY TRUNK PIPE LINE

LEAK DETECTION BY USING SOFTWARE AND AVAILABLE INSTRUMENTATION AT THE ENDS OF PIPE LINES

MMIS

FIELD WISE / ASSET WISE MASS BALANCING

Pressure, Temp, Total Qty & Water Cut of Oil Dispatched to CTF

GGS

Pressure, Temp, Total Qty & Water Cut of Oil Received at CTF

GGS

TRUNK PIPE LINE

CTF

GGS

Pressure, Temp, Total Qty & Water Cut of Oil Dispatched to CTF

Control Room at Asset HQ

POINT TO POINT TRUNK PIPE LINE

LEAK DETECTION BY USING SOFTWARE AND AVAILABLE INSTRUMENTATION AT EITHER ENDS OF PIPE LINES

MMIS

MASS BALANCING / LEAK DETECTION

Pressure, Temp, Total Qty & Water Cut of Oil Dispatched to Refinery

Pressure, Temp, Total Qty & Water Cut of Oil Received at Refinery

CTF
TRUNK PIPE LINE

REFINERY

MIS DELHI

GENERATION OF REPORTS BY SCADA

ASSET DPR
Field DPR Field DPR

DPRs from GGSs & GCS Field DPR

DPRs from GGSs & GCS

Proposed Format for GGS DPR

O I L G A S
Gas Lift
Water Injection

Opening crude Oil stock at GGS (Computed) Total production for the day (Computed) Total Crude Oil dispatched (Measured) Water cut Gas dispatched to GCS Gas supplied to Consumers Internal Consumption / Flare Total Gas Produced Gas Qty used for Gas Lift Pressure at Gas Lift Header Qty of Water Injected in Horizon 1 / Horizon 2 Major repairs / Shutdowns Well Status
(Measured) (Measured) (Measured)
(Manual Feed)

M3 M3 M3 % M3 M3 M3 M3 M3 Kg/cm2g M3

(Computed) (Measured) (Measured)

(Manual Feed)
(Manual Feed) (Manual Feed)

Remarks

Proposed Format for GGS DPR continuedTotal number of wells connected (Manual Feed) Total number of Cluster Wells connected (Manual Feed) Number of Cluster Wells Flow Lines (Manual Feed) Flowing Wells (Manual Feed / Measured) Cluster Wells Flow Status (Manual Feed) Wells on test (Manual Feed) Wells on Gas Lift (Manual Feed) Wells on water Injection (Manual Feed) Diesel Generator working Hours No. of dispatch Pumps in operation Dispatch Pump working Hours
(Measured) (Measured) (Computed)

W E L L S

No. No. No. No. No. No. No. No. Hrs. No. Hrs.

U T I L I T Y

Proposed Format for Field DPR

O I L G A S
Gas Lift
Water Injection

Opening crude Oil stock at Field (Computed) Total Field production for the day (Computed)
Total Crude Oil dispatched to CTF

M3 M3 M3 % M3 M3 M3 M3 M3 Kg/cm2g M3

(Measured)
(Computed) (Computed) (Computed) (Computed) (Computed) (Computed) (Measured)

Water cut Gas dispatched to GCS Gas supplied to Consumers Internal Consumption / Flare Total Gas Produced Gas Qty used for Gas Lift Pressure at GCP Qty of Water Injected in Horizon 1 / Horizon 2 Major repairs / Shutdowns Well Status

(Computed)
(Manual Feed)

Remarks

(Computed)

Proposed Format for Field DPR continuedW E L L S Total number of wells in Field (Computed) Total number of Cluster Wells connected (Computed) Number of Cluster Wells Flow Lines (Computed) Flowing Wells (Computed) Cluster Wells Flow Status (Computed) Wells on test (Computed) Wells on Gas Lift (Computed) Wells on water Injection (Computed) No. No. No. No. No. No. No. No.

Proposed Format for Asset DPR

Net Crude Oil Produced in Asset (Computed) Water Cut
(Computed)

M3 / Tons % M3 / Tons M3 M3 M3 M3

Total Oil dispatched to Refinery (Measured) Total Gas Produced in Asset

(Computed)

Total Gas supplied to Consumers from Asset (Computed)

Total Qty of Gas Compressed

(Computed)

Total Gas Qty used for Gas Lift (Computed) Qty of Water Injected in Horizon 1 / Horizon 2 .. (Computed) Total number of wells connected Flowing Wells Wells on test Wells on Gas Lift Wells on water Injection
(Computed) (Computed) (Computed) (Computed) (Computed)

M3 No. No. No. No. No.

SCADA for Offshore and Onshore Drilling Rigs

Scope of Work
By [Link] Process Control Group Corporate Infocom

The Objective
To ensure efficient monitoring of all drilling activities in the real time domain and also facilitate offline analysis of valuable drilling data

Drilling Rig Instrumentation System

The drilling rigs are used for drilling developmental and exploratory locations. Drilling rig instrumentation is a versatile tool of the driller which enables him to see what his eyes cant see and reach where his hands cant reach. Efficient real-time monitoring through systems, like drilling SCADA, can contribute greatly in efficient and cost effective operations

Offshore Drilling Installations

There are 10 (Ten) ONGC Owned Rigs. Currently there are 18 Chartered Rigs. There are both type of rigs; Jack-Ups as well as Floaters. Rigs are deployed for exploratory drilling (open locations) as well as for development drilling and work-over operations (at Well Platform). Rigs are equipped with Specialized Instruments mostly from MD TOTCO, USA ( two of the rigs have AOI systems installed) Signals from these Instruments are Acquisition Unit (DAQ) and there from to display unit on the drill floor. brought to a Data the Rig Server and the

The data for SCADA is to be tapped from the DAQ/ Rig Server

by the bidder.

Onshore Drilling Installations

There are 75 (Seventy Five) numbers of ONGC Owned Onshore Drilling Rigs. The Rigs are/or will shortly be equipped with Specialized Instrumentation system for Drilling Operations. The signals from these Drilling Instrumentation is brought to Data Acquisition System (DAQ) and then to computer (Rig Server) The data for new Drilling SCADA purpose may be tapped from DAQ / Rig Server by the bidder.

Drilling Parameters being Monitored Hook load, bit weight, lines strung, bit position In slips Rate of penetration ,depth of hole, bit depth Drill pipe rotary rate and torque Active mud tank volume, trip tank volume, gain/loss Return mud flow Pump rate , total strokes, Mud pressure

A Typical Rig Instrumentation Layout

DENSITY

COND

TEMP

Data Acquisition Unit

Ethernet cable

RIG SERVER WITH DRILLING SOFTWARE ( RIG SENSE)

RIG SENSOR

State of the art rig sensors

Drill floor display

A Typical Rig Instrumentation Layout

( Post SCADA)
TO ASSET HQ

ROUTER DENSITY COND TEMP GC SCADA SERVER

Data Acquisition Unit

RIG SERVER WITH DRILLING SOFTWARE

HMI TOOL PUSHER

RIG SENSOR

HMI GEO LAB WITH MUD LOGGING SOFT WARE HMI CHEM LAB RIG LAN

State of the art rig sensors

Drill floor display

To MIS Corporate HQ DRILLING RIG-1 DRILLING RIG-2

DRILLING RIG-4

DRILLING RIG-10

SCADA VASUDHARA BHAWAN

Chartered Drilling Rigs 18 nos.

To MIS Corporate HQ

VSAT VSAT RIG - 1

RIG - 2

RIG -n

SCADA ASSET HQ

Offshore Asset Onshore Asset-1

Onshore Asset-n Basin HQ

MIS

MIS at Corporate HQ

SCOPE OF BIDDER FOR DRILLING SCADA

TO ASSET HQ

ROUTER DENSITY COND TEMP GC

RIG SERVER WITH DRILLING SOFTWARE

SCADA SERVER

DAQ
HMI TOOL PUSHER

RIG SENSOR

HMI GEO LAB WITH MUD LOGGING SOFT WARE HMI CHEM LAB RIG LAN

State of the art rig sensors

Drill floor display

Total No. of Drilling Rigs under Different Assets

Areas of Operation Asset HQ & location of MIS
Ahmedabad Ankleshwar

Drilling Rigs
9 12 7 1 0

Inst. Reqd
NO NO NO NO NO

DATA link Provided

YES YES YES YES YES

WESTERN ONSHORE

Mehsana Cambay Project Rajasthan Project

Assam Asset

YES

EASTERN ONSHORE

Assam & Assam Arakan Basin

YES

Cachar Forward Base

YES

Total No. of Drilling Rigs under Different Assets ( Contd.)

Areas of Operation Asset HQ & location of MIS Drilling Rigs Inst. Reqd DATA link Provided

Rajahmundry Asset

YES

SOUTHERN ONSHORE
Karaikal Asset 6 NO YES

Tripura Asset

YES

CENTRAL ONSHORE
CBM-BPM Basin 2 NO YES

Offshore Drilling Rigs

Drillin Ownership of Rigs g Rigs

Location of Asset MIS

Vasudhara Bhawan Mumbai Vasudhara Bhawan Mumbai

Inst. Reqd

Comm. System Reqd

ONGC owned

Chartered / Hired

Off- shore Rigs with Status of Instn. systems

SL NO RIG LOCATION MAKE OF EXISTING SYSTEM

1 2 3 4 5 6 7 8 9 10

SAGAR SAMRAT SAGAR BHUSHAN SAGAR UDAY SAGAR PRAGATI SAGAR GAURAV SAGAR KIRAN SAGAR JYOTI SAGAR SHAKTI SAGAR RATNA SAGAR VIJAY

MUMBAI MUMBAI MUMBAI MUMBAI MUMBAI MUMBAI MUMBAI MUMBAI MUMBAI MUMBAI

MD TOTCO TM MD TOTCO TM UNDER REVAMP UNDER REVAMP UNDER REVAMP UNDER REVAMP AOI MD TOTCO TM AOI UNDER REVAMP

Asset wise distribution of onshore rigs

( # Instrumentation revamped)
[Link] RIG NAME LOCATION

EASTERN ONSHORE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 E-1400-2 E-1400-6 E-1400-13 E-1400-21 E-1400-23 E-2000-4 E-2000-5 E-2000-6 E-2000-7 E-2000-9 F-4900-1 E-1400- 4 F-6100-1 BI-1500-1 UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM

# #

EASTERN ONSHORE (Contd.)

15 16 17 18 19 20 21 22 23 24 25 26 27 E-1400-1 E-3000-1 ARMCO-1320 E-760-12 E-760-2 E-760-4 E-760-6 E-760-7 E-760-9 E-760-10 E-1400-24 E-1400-11 E-1400-12 UPPER ASSAM UPPER ASSAM UPPER ASSAM # UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM DVP DVP DVP CACHAR CACHAR

Asset wise distribution of onshore rigs

( # Instrumentation revamped)

CENTRAL ONSHORE
28 ARMCO-UE-2 TRIPURA

E-1400-10

TRIPURA

E-1400-24

TRIPURA

BI-2000-1

WEST BENGAL

E-2000-8

SUNDERNAGAR

Asset wise distribution of onshore rigs

( # Instrumentation revamped) SOUTHERN ONSHORE
33 34 35 36 37 38 39 40 41 42 43 44 45 46 E-1400-16 E-1400-17 E-1400-20 E-2000-1 BI-2000-2 E-2000-3 E-760-M F-6100-3 E-760-3 E-760-14 E-760-15 E-760-16 E-1400-9 E-1400-19 RAJAMUNDRY RAJAMUNDRY RAJAMUNDRY RAJAMUNDRY RAJAMUNDRY RAJAMUNDRY RAJAMUNDRY RAJAMUNDRY KARAIKAL KARAIKAL KARAIKAL KARAIKAL KARAIKAL KARAIKAL

# #

Asset wise distribution of onshore rigs

( # Instrumentation revamped)
AHMEDABAD AHMEDABAD AHMEDABAD AHMEDABAD AHMEDABAD AHMEDABAD AHMEDABAD AHMEDABAD MHESANA MHESANA MHESANA MHESANA MHESANA MHESANA MHESANA

WESTERN ONSHORE
47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 IPS-700-M1 IPS-700-M2 IPS-700-M3 IPS-700-M4 IPS-700-M8 BHEL-450-M1 F-3050-1 F-3050-2 IPS-700-M5 IPS-700-M6 IPS-700-M7 BHEL-750-M2 BHEL-900-M1 IR-900-1 IR-900-2

( # Instrumentation revamped) WESTERN ONSHORE (Contd.)

62 63 64 65 66 67 68 69 70 71 72 73 74 75 IPS-700-M10 BHEL-750-M1 BHEL-450-M2 E-760-5 E-760-8 E-760-11 E-760-17 E-760-18 F-6100-2 E-1400-3 E-1400-5 E-1400-7 IPS-700-M9 E-760-13

Asset wise distribution of onshore rigs

ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR ANKLESHWAR CAMBAY RAJASTHAN

REVAMPED ONSHORE RIGS & THEIR LOCATIONS

SL NO 1 2 3 4 5 6 7 8 9 10 11 12 RIG TYPE E-1400-2 E-2000-4 E-2000-5 ARMCO-1320 E-2000-1 BI-2000-2 E-1400-9 E-1400-19 IPS-700-M8 IPS-700-M7 E-760-8 E-1400-7 LOCATION UPPER ASSAM UPPER ASSAM UPPER ASSAM UPPER ASSAM KG KG KKL KKL AMD MHN ANK ANK MAKE OF EXISTING SYSTEM MD TOTCO TM MD TOTCO TM MD TOTCO TM MD TOTCO TM MD TOTCO TM MD TOTCO TM MD TOTCO TM MD TOTCO TM MD TOTCO TM MD TOTCO TM MD TOTCO TM MD TOTCO TM

Functional Requirements

The system must comply to open industry standards Like WITSML standards. The system offered should be so configured that retrieval of data for viewing and analysis from clients at the work stations at the rig or any other location should in no way interfere with drilling operations The system offered must be scaleable and be able to handle the differing requirements of drilling sites The server set up should serve the purpose of monitoring current drilling activities both in a near real time domain and in an offline mode, produce IADC certified and customized reports and analyze historical data.

Functional Requirements

( Contd.)

The screen displays on all the client workstations at the rig site shall be customized to display the following as a minimum:

mimic displays the display screens shall have a real time clock at the corner tag points descriptive block process summary with tag names alarm summaries Trends - real time and historical both for a single or group of selected tags , Drilling, Tripping, Circulating, Casing, and well control data in colour trends. Reports

Functional Requirements

( Contd.)

Reporting and Report generation Reporting tools shall be made available so that the Drilling engineers should be able to import and export data in any format like Excel etc for their specific use. produce IADC certified reports produce customized reports produce MIS reports Forward designated reports as Email to various agencies at a specified time and format.

Functional Requirements

( Contd.)

Spread sheet applications like lag time calculations, kill sheets, ton-mile calculations as a minimum shall be a important feature of the drilling application software packages The SCADA system proposed at rig level (Tier-I) will have independent functionality and will meet the day to day requirement of the operating personnel on the drilling rig. At the rig site the base system must be able to receive, save and transmit a minimum of 50 sensor values. Provision for additional 25% sensor inputs shall be made in all the main and sub systems. The rig-site data management system must not be limited to drilling related data. It should be possible to extend the system into other areas of the value chain, e.g. utility parameters, inventory inputs, costing details and any other data typically handled by drilling companies

Functional Requirements

( Contd.)

The rig site data management system must be able to store data for at least two rig cycles (or completions). One cycle can last anywhere from 15 days to 3 months. The solution offered should support various application packages so as to enhance efficiency of operations and ensure safety of man and material. Some of the packages that the system should support as a minimum are as follows:-

Functional Requirements

( Contd.)

Real time display all parameters Gas Shows. Monitoring of Bit record. Daily Drilling Report. Quick Access to Important Drilling Information. Drilling Break Determination. Well Kick Identification. Audio/Visual alarms for mud loss and circulating pressure loss. On line real time data acquisition and processing of all scientific and engineering parameters ( including Mud logging) On line retrieval of data as log of either time or depth or both Productivity tools to the management through: Historical trends (time, depth base etc.) Database and data archiving Simultaneous availability of data to the Driller, Tool pusher, Geologist and Chemist. Reliability of data through tamper proof system

Scope of Work

Supply, installation & commissioning of front-end SCADA servers in ONGC provided Bunk Houses. Supply, installation & commissioning of client workstations at specified locations.. Supply, installation and commissioning of all associated SCADA & communication equipments (Routers, switches, etc.) and peripherals. Supply, installation & commissioning of required power management system at the rig site. Comprehensive AMC & FMS for 6 years after completion of one year post warranty. Provision of assistance during rig up and rig down during the warranty period as well as during the AMC shall be in the bidders scope..

Details of Scope of work

The servers shall be well equipped with all requisite hardware and software along with media, to communicate with the field Data Acquisition systems / rig site drilling servers already available and fully operational on site. The server will be pre loaded with the SCADA software and application software to achieve the functionalities relevant to drilling operations. This will be located in the Tool Pusher / DIC s room. These workstations will be located in an office environment and operate on a Windows NT platform and shall support standard office software packages like Word, Excel, and Access etc. The client workstations shall be loaded with all necessary Drilling application packages so that it can log on to the rig site server, collect and display all the information available in the rig site data base. The work stations shall be used to display drilling and well data with screens optimized for remote supervision of the drilling operations

Details ( Contd.)

Like routers, switches, printers, plotters, CD/DVD writers, modems, Audio visual alarm systems (hard wired hooters and Beacon lights located at strategic locations of the drill site to be decided by the owners, ONGC), computer furniture, server racks and any other equipment required for successfully completing the SCADA project as per the offered solution in all respects.

ONGCs VISION
TO HAVE AN ENTERPRISE WIDE SCADA SOLUTION TO MEET THE PRESENT REQUIREMENT OF CREATING A DATA BASE FOR OPERATIONAL , SCIENTIFIC AND BUSINESS APPLICATIONS AND ALSO BE CAPABLE OF INTEGRATING ANY FUTURE APPLICATION WITHOUT THE NEED OF DOCTORING THE SYSTEM .

Manual Optimization Workflow

Production Report

Process takes weeks Highly skilled resource required

performance curves

Current production equipment and network status

Corporate economic parameters

Enter and validate production test data, re-tune well models

Import updated well models into network models

Update network model

Run optimization Review and output optimiser results

Implement in field Archive well and network models used for optimization Update corporate information systems

Online Automated Production Optimization

Process takes minutes Fully automated
Data

Historical Data

Automated Optimization System

Server
Production Data Management

SCADA Historian
Expired Data

Real-time Data

Targets Conditions, Status

Well Perf Curves

Production Tests
Well Models

Data

Network Model and Optimizer

SCADA Server
Process Data

Optimized Set-points

Economic Parameters Review, Approval

Results

LAN/WAN/Internet/Intranet
Data

Corporate Database

Web Client

Engineer PCs

Benefits of Automated Production Optimization

Increased Value Over Doing Nothing

Sustained Gains - Online Gains - Offline Optimisation gains revert to norm as system changes: automation of process is key to sustain the gains

Time Simple Manual Optimisation Complex Manual Optimisation (Offline) Complex Automated Optimisation (Online)

Traditional integration in SCADA using a 2-tier structure

Op e r a t i o n Co n s o l e s

M u l t i - D r o p P o l l e d Ci r c u i t s

F EP

R T U s , P LCs , M e t e r s, e t c.

H OST

D a t a b a se

P ro p rie t a ry P r o t o co l s

P o i n t - t o - P o i n t Ci r c u i t s

2Tier Network Proprietary Gateway

SCADA SCADA Host Host

Field Field Devices Devices

Data Producers

Data Consumer

ONGC: 3-tier architecture Approach

RBE TCP/IP Paradigm

IBM Broker

FEP

HCP

Multi-Drop Polled Circuits

HOST
Gateway

Operation Consoles

Terminal Server
TCP/IP Network (Satellite, PSTN, LeasedLine, Frame Relay, etc..

Gateway

RTUs, PLCs, Meters, etc.

Gateway

Local Native Protocol poll / Response

ERP Systems
Future Applications

Modeling

AMR

Gateway

Point-to-Point

Enterprise Console

Proprietary

ERP ERP

Gateway
Field Field Devices Devices

SCADA SCADA Host Host

Integration Hub
Middleware

Multiple Data Consumers

Data Producers

Future Future ?? ??

Bringing together various applications to deliver full solution

Field Remote Strategic

Enterprise Application Integration

Integration Solution to bring the enterprise together, strengthening the overall decision making
Other Business Legacy Systems e-Business / B2B & MarketPlaces

ERP
Enterprise Integration

APS/SCM

FIELD DEVICES

QUALITY

PROCESS

MATERIAL

LIMS
Lab Instrument, Test Devices

PIMS
DCS, PLC, NC,..

Data Collection
Barcode, Scales, RF Devices

PLANT LEGACY SYSTEMS

Smart Devices, Field Bus

Engineering & Reporting Systems

Services Based Architecture: capable of performing intra and inter-enterprise business processes
OilFields Suppliers Databases Intranets
APS

Value Chain Extranets

Legacy Systems and Applications

ERP

Internet
Pipeline SCADA Host

Customers

CRM

Transactions

Networks

Requirements for Submission of Solution

1. The proposed solution should comply with the project imperatives listed at Slide No. 4 of this presentation. 2. Bidder should submit list of SCADA systems already implemented and/or under implementation and using similar hardware and software that is being proposed in the present solution. Details of the user like - Name of Company, location, contact person, e-mail , Fax nos. etc shall be indicated In the reference list. 3. Bidder may offer alternate solutions. 4. The solutions shall be supported with the following. Detailed Scheme / Drawings of the proposed Solution supported with Technical literature/ catalogues of major equipments/ sub-systems. Detailed write up of the architecture proposed.

Time frame for submission of Solution

Date of site visit : 12th & 13th of July 2004 Date of submission of written solutions: 28 days from the date of site visit , i.e 11th August 2004 Schedule of vendor presentation : starting 18th August 2004 Date of publication of RFQ: 28th September,2004

Schedule of Site visit

Date of site visit : 12th & 13th of July 2004 Location of Site: Ankleshwar / Gandhar Assembly at : ONGC, Infocom Dept. , Ankleshwar Time: 07.30 Hrs Departure for field: 08.00 Hrs

Schedule of Bidder Presentation of Solution Sl # 1 2 3 4 5 6 7 8 9 10 Bidder M/s ABB M/S M/S M/S M/S M/S M/S M/S M/S M/S BHEL CMC ECIL L&T Nelco Schlumberger Tata Honeywell Wipro Yokogawa Blue Star Date 18.08.04 19.08.04 20.08.04 21.08.04 23.08.04 24.08.04 25.08.04 26.08.04 27.08.04 28.08.04

MILE STONES OF ENTERPRISE WIDE SCADA PROJECT

Sl.

Mile Stones Presentation to Short listed Bidders Site visit by bidders Submission of Proposed solution Technical scrutiny of Solutions Presentation technology by bidders/ firming up scope/

Time

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Zero Date 1 week 4 weeks 1 week 2 weeks 4 weeks 2 weeks 1 week 2 weeks 4 weeks 1 week 2 weeks 1 week 1 week 2 weeks 1 week 18 months

Preparation of RFQ Approval for BEC / RFQ by EPC NIT/ RFQ to bidders Prebid conference Receipt / Opening of Tender Techno- Commercial bids TC, EPC Approval etc Price bid opening Evaluation of Price bids TC, EPC Approval, Final financial Sanction etc Placement of LOI Project execution duration bid opening/ Evaluation of

Common questions