CONTENTS

SECTION

PM1802JUNE 2008

DESCRIPTION

FRAME & BODY PANELS

PEDALS & CONTROLS

STEER AXLE

DRIVE AXLES

WHEELS & TIRES

ENGINE

TRANSMISSION

COOLING SYSTEM

AIR, FUEL & EXHAUST

10

HYDRAULICS

11

ELECTRICAL

CONTENTS

ii

CONTENTS

PM1802 JUNE 2008

Section 1:

Frame, Body & Rollcage

Page No.

PM1801 AUG 2007

Description

1-2

Frame & Counterweight

1-3

Rollcage Assembly

1-4

Cab Assembly

1-6

Hood & Rear Fenders: 14,000 - 16,000 Lb.

1-7

Hood & Rear Fenders: 18,000 - 20,000 Lb.

1-8

Transmission Tunnel & Seat

1-9

Front Floorboard

1-10

Decals -Caution, Danger & Warning

1-12

Decals - Operational

1-14

Decals - Identification

FRAME , BODY & ROLLCAGE

1 1

Frame & Counterweight

Ref.

Part No.

Description

500-000
510-000
011-203
011-335
011-111
500-000l
011-276
N/A

Frame Assembl , 14,000 -16,000 lb. Unit

Frame Assembl , 18,000 - 20,000 lb. Unit
Bolt , 3/4-10 x 8-1/2 "
Washer, Flat 3/4 Grade 8"
Nut , lock 3/4-10
Mast Trunnion Block Cap
Bolt , SHCS 7/8-9 x 3"
Counterweight Assembly, Contact Your Master
Dealer To Order
Bolt, 1"-8 x 3-1/2"
Washer, lock 1"
Washer, Flat 1"

3
4
5
6

8
9
10

1-2

011-065
011-040
011-031

FRAME, BODY & ROllCAGE

Qty.
8
16

8
2
4

4
4
4

PM1801 AUG 2007

Rollcage Assembly

Ref.
2
3
4
5

PM1801 AUG 2007

Part No.

Qt

503-050

513-050

011-411

011-040

011-031

011-019

FRAME , BODY & ROLLCAGE

1 - 3

<:

14

r<;
r :

12

11

10

8 ,9

16

1-4

FRAME , BODY & ROLLCAGE

PM1801 AUG 2007

Cab Assembly
Ref.

Part No.

Description

1
2

010-810
010-817A
011-519
011-147
011-028
011-033
011-021
210-550Z
010-813
010-813A
010-810C
010-810H
010-8101
010-810J
010-812
010-812A
010-8100
010-810H
010-8101
010-810J
210-550K2
215-027
215-028
215-029
011-006
010-817B
010-818
010-804*
010-801*
010-801A*
010-710*
010-808*
010-808A*
010-599*

Cab Assembly
Glass , Front
Weather Strip (Specify [Link])
Bolt, 5/16-18 x 1"
Washer, Flat 5/16"
Washer, Lock 5/16"
Nut, 5/16-18
Bracket, Windshield Mount, Top
Door & Panel Assembly, RH
Door Panel Assembly, RH
Door Assembly with Hinqes, RH
Hinge , Door
Handle, Inside
Handle, Outside
Door & Panel Assembly, LH
Door Panel Assembly, LH
Door Assembly with Hinqes, LH
Hinqe , Door
Handle, Inside
Handle, Outside
Door Stop
Bracket, Door Mount, Front
Bracket, Door Mount, Rear Lower
Bracket, Door Mount, Rear Upper
Bolt, 5/16-18 x 3/4"
Glass, Rear
Gasket, Locking (Specify Length)
Wiper Motor, Front
Wiper Arm , Front
W iper Blade , Front
W iper Motor, Rear
Wiper Arm , Rear
Wiper Blade, Rear
Floor Mat

3
4
5
6
7
8

10
11
12
13
14
15
16
17
18
19
20
21
22
23

Qty.
1
1
AR
22
70
48
17
1
1
1
1
3
1
1
1
1
1
3
1
1
2
2
2
2
26
1
AR
1
1
1
1
1
1
1

* Not Shown

\.)
PM1801 AUG 2007

FRAME, BODY & ROLLCAGE

1-5

Hood & Rear Fenders,

14,000 - 16,000 Lb. Unit

Ref.

Part No.

Descri tion

503-001A
011-009
011-091
011-034
011-023
500-001GR
500-001GL
011-059
011-005
011-028
011-021
215-117
010-570
011-533
011-466
503-001 K
500-001 FR
500-001 FL
011-013
011-029
011-061
011-230A

Tilt Back Assembl

Bolt , 3/8-16 x 1"
Washer, Flat 3/8 "
Washer, Lock 3/8"
Nut , 3/8-16
Door Assembl , RH
Door Assembl , LH
Hin e, Door
Bolt, 5/16-18 x 1/2"
Washer, Flat 5/16 "
Nut , 5/16-18
Door Pro Rod
Door Latch Assembl
Screw, Round Head 10-32 x 1/2"
Nut, 10-32
En ine Access Cover, Rear
Fender Assembl ,RH
Fender Assembl , LH
Bolt , 1/2-13 x 1"
Washer, Flat 1/2"
Bolt , 1/2-13 x 2-1/4 "
Rubber Bum er

2
3
4
5
6

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

22

Qt .
10
20
10
10

1
4
16
18
10

2
4
16
16

4
6
2

1-6

FRAME, BODY & ROLLCAGE

PM1801 AUG 2007

Hood & Rear Fenders,

Ref.
2
3
4
5

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

22

18,000 - 20,000 Lb. Unit

Part No.

Descri tion

513-001A
011-009
011-091
011-034
011-023
500-001GR
500-001GL
011-059
011-005
011-028
011-021
215-117
010-570
011-533
011-466
503-001 K
510-001FR
510-001 FL
011-013
011-029
011-061
011-230A

Tilt Back Assembl

Bolt , 3/8-16 x 1"
Washer, Flat 3/8"
Washer, Lock 3/8 "
Nut, 3/8-16
Door Assembl , RH
Door Assembl , LH
Hin e, Door
Bolt , 5/16-18 x 1/2"
Washer, Flat 5/16"
Nut, 5/16-18
Door Pro Rod
Door Latch Assembl
Screw, Round Head 10-32 x 1/2"
Nut, 10-32
En ine Access Cover, Rear
Fender Assembl ,RH
Fender Assembl ,LH
Bolt, 1/2-13 x 1"
Washer, Flat 1/2"
Bolt, 1/2-13 x 2-1/4"
Rubber Bum er

Qt .
1
10
20
10
10

4
16
18
10

2
4
16
16

4
6
2
8

7
11

10

,- (

12

-""'-

16

PM1801 AUG 2007

FRAME, BODY & ROLLCAGE

1-7

Transmission Tunnel & Seat

Part No.

Ref.

Qt

503-006
011-013
011-029
011-180
011-180A
011-500
011-500A
011-284
100-128C
011-401
011-162
011-035
011-114
011-507

2
3
4

5
6

7
8
9
10
11

4
4
4
4

3~>

<,

7~>--,
8

11

1-8

FRAME, BODY & ROLLCAGE

PM1801 AUG 2007

Front Floorboard
Ref.
2

PM1801 AUG 2007

Part No.

Description

500-053

Floorboard (with Electronically Controlled

Accelerator Pedal
Bolt , 1/2-13 x 1"
Washer, Flat 1/2"

011-013
011-029

Qt .

FRAME, BODY & ROLLCAGE

6
6

1 9

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WHEN RAIS ING REAR TILT DEC K.

USE TILT DECK PIN AND "HAIR PIN"
LOCK PROVIDED BY MANUFACTURER.
FAILURE TO LOCKREAR TILT DECK
COULD RESULT IN SEVERE INJURY.

TRUCK RATING IS BASED WITH MAST

VERTICAL TO GROUN D LEVEL AND
RATEDLOAOTO 12 FEET LI FT HEIGHT.
FOR LI FTS ABOVE 12 FEET. REFER TO
MAST RATING FOR LOAD CA PACITY
AND LI MIT MAST TILT TO 3' FORWARO
AND 8' REARWARD . EXCE EDING
THESE CAPACITIES WILL ADVERSELY
AFFECT TRUCK STABILITY.

..... n

Dt$JIOU'IfiHt:;

PARKING BRAKE

)_

LOAD AND MAST MUST

BE CENTERED AND
SIDE SHIFT MUST NOT
BE USED AT LIFT HEIGHTS
ABOVE 15 FEET OR
MACHINE MAY OVERTURN.

t o UlGAG Mdt PUSH aonilltld(

t'{D.&.\ S 00_ "0 P1Jl. l ifl(A ,

'lfU4$t

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CD

I.

DO NOT PERMIT
RIDERS ON FORKS.

.'

DO NOT PERId'T
RIOERSONF ORKS.

OO NOT STAAD
UNDERFORKS.

...oe_.
00 NOT UAVE KEY IN
ACCESSORIES PO SITION.
DEAf) 8ATTRY

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Will RESULT.
DO NOT STAND
UNDER FORKS.

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Decals - Caution, Danger & Warning

A WARNING

DANGER

DEATH OR INJURY CAN RESULT FROMCONTACTING

ELECTRIC POWER LINES.

NO

RIDERS

ALWAYSCONTACT THE ELECTRIC POWERLINE OWNER.

THE ELECTRIC POWER SHALL BE DISCONNECTED OR
THE POWER LINES MOVED OR INSULATED BEFORE
MACHINE OPERAn ONS BEGIN.
NEVER OPERATE THIS MACHINEWITHIN 10 FEET OF
ELECTRIC POWER LINES.

BOTH FRONT FENDERS

PIN: 010-404

ROLLCAGE FRONT INNER PANEL

PIN: 010-292

A WARNING
DO NOT USE FULL FORWARD

MAST TILT UNLESS MAST IS

FULLY COLLAPSED.

FAILURE 0 FOLLOWTHIS

WARNING WILL CAUSE MACHINE

TO OVERTURN.

TO PROTECT ENGINE AND HYDRAU LIC COMPON ENTS

DO NOT EXCEE D 1/2 THR OTTLE FOR FIRST 5 MINUTES
OF OPERAT ION .
IDLE ENGINE FOR 1 MINUTE BEFORE SHUTDOWN
AFTER FULL LOAD OPERATION.

010.298

FRONT ROLLCAGE PANEL

PIN: 010-121

INSTRUMENT PANEL-RH SIDE

PIN: 010-121

A WARNING

A \. '.'f\KNI~JG

~
IlalAS E
['''-:

Starteng;ne only from

operators seat. If safety
startswitchIS bypassed

engInecanstartwrtn

trarlSmlSsionlflgear
Donot connect orshort

[Link] ENGAGE PARKING BRAKE

BEFORE DI$ MOUNn NG

PARKING BRAKE
TO ENGAGE BRAKEPUSHBOTH
PEDALS DOWN AND PULL LEVER

KEEP HMOS

AND CLOTH ING

RH FENDER SIDE PANEL

PIN: 010-404

across terminals on
starter ~ellid

Attach booster cables as

shown onbatte'Y decal

AWAYFROM

ROTATING FAN

AND BEL1STO

PREVENT

Staftmgin gearcau~og
run3illay can resIJ/t in

SERiOUS INJURY.

senoustnjlJry.

FRONT ROLLCAGE PANEL

PIN: 010-121

FAN SHROUD

PIN: 010-413

THIS VEHICLE is EQUIPPED

WITH A BACK-UP ALAR M.
WHEN BACKING . THE

ALARM
MUST SOUND
THE OPERATOR IS

RESPON ISBLE FOR THE

SAFE USE OF THIS VEHICLE

DECAL, BACK-UP ALARM

(INCLUDED WITH BACK-UPALARM)

PM1801 AUG 2007

FRAME, BODY & ROLLCAGE

1 - 11

Decals - Operational
DECAL SET - OPERATIONAL: PIN 010-450

DOWN

HYDRAULIC

"

OIL

FORW

LEFT

"

:;

:;

-~010-212

\'

TRANS .

UP

DIESEL

OIL

FUEL

-G)

0 10-282

BACK

RIG HT

0 10-279

~ ~ TRANSMISSION

HYDRAULIC

-~-

-N

l~

-G)
TRANSMISSION

r...

0 10-299

",,'"

0 10-261

LEFT

1 -12

~ TEMPERATURE

r~

OIL

FRAME , BODY & ROLLCAGE

TILT

CLUTCH DISENG.
BUTTON 0 10-255
DEPRESS BUTTON TO
C HANGE G EARS

010-254

SIDE SH~~:J

PM1801 AUG 2007

Decals - Operational
INSTRUMENT PANEL NEXT TO AUX. LEVER

.....

PULL

RELEASE

13-~

ENGAGE

4WD

DISENGAGE

.....

PIN: 010-297

A
M
B
E
R

B
E

A
C
0

PUSH

CLAMP

PIN: 010-298

PIN: 010-416

LIGH TS
010 -133

TRANS TUNNEL

NEXT TO LEVER

PIN: 010-256

0:

DRIV E

.........

PIN: 010-133

NE UT.

PIN: 010-134

WIPERS <S;)
010 136

PIN: 010-136

010 131

PIN: 010-137

PIN: 010-128

PM1801 AUG 2007

FRAME, BODY & ROLLCAGE

1 -13

Decals - Identification

DECAL, MASTER CRAFT

PIN: 010-453MC

TURBO

DECAL , TURBO

PIN: 010-454

4X4
DECAL, 4 X 4
PIN: 010-452

MC-20-374

DECAL, MODEL NUMBER(SPECIFYYOUR MODEL NUMBER)

PIN: 010-449

.---
MADE IN USA

DECAL, MADE IN USA

PIN: 010-381

1 - 14

FRAME, BODY & ROLLCAGE

PM1801 AUG 2007

Section 2:
Page No.

PM1802 JUNE 2008

Pedals & Controls

Description

2-2

Control Valve Levers, 3-Spool (Standard)

2-4

Control Valve Levers, 4-Spool (Optional)

2-6

Brake Assembly & Accelerator Pedal

2-7

Forward/Reverse Shifter

2-8

Parking Brake Handle & Cable

2-9

Differential Lock Pedal

2-10

Steering Wheel Components

PEDALS & CONTROLS

2-1

r::r---

10

~2
4

14

11

10

18

1"', ~

19

'~,
<,

12

'1
I

13

'~I

'~

2-2

PEDALS &CONTROLS

PM1802 JUNE 2008

Control Valve Levers 3-Spool (Standard)

Qty.

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

050-024
011-168
050-079
050-401
050-400
110-102
110-093A
050-024A
011-042F
050-0240
011-006
011-033
011-021
050-021
011-084
011-042E
050-020
011-024
050-021A
050-080
011-267

Control Lever
Bushing
Knob
Control Lever, Mast Lift Selection
Knob, Mast Lift Selection Control Lever
Switch, De-Clutch
Boot
Pivot Tube , 15/16"00 x 9"
Cotter Pin, 7/64" x 1-1/2"
Bracket
Bolt, 5/16-18 x 3/4"
Washer, Lock 5/16"
Nut, 5/16-18
Clevis, 3/8-24 x 3/8"
Clevis Pin, 3/8" x 1-1/4"
Cotter Pin, 5/32" x 3/4"
Connectino Rod
Nut, Lock 3/8-24
Clevis, 3/8-24 x 3/8" Round
Clevis Pin, 3/16" x 1-1/4"
Cotter Pin, 5/64" x 1/2"

PM1802 JUNE 2008

PEDALS & CONTROLS

2
6
2
1
1
1
1
1
2
2
4
4
4
3
3
3
3
6
3
3
3

2-3

0-

5
10

~2

4
14

18

11
10

"',
I

19

12

I
I

l
8

2-4

PEDALS &CONTROLS

PM1802 JUNE 2008

Control Valve Levers 4-Spool (Optional)

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

050-024
011-168
050-079
050-401
050-400
110-102
110-093A
050-024PY
011-042F
050-0240
011-006
011-033
011-021
050-021
011-084
011-042E
050-020
050-020A
050-020B
011-024
050-021A
050-080
011-267

Control Lever
Bushing
Knob
Control Lever, Mast Lift Selection
Knob, Mast Lift Selection Control Lever
Switch, De-Clutch
Boot
Pivot Tube, 15/16"00 x 11-3/8"
Cotter Pin, 7/64" x 1-1/2"
Bracket
Bolt, 5/16-18 x 3/4"
Washer, Lock 5/16"
Nut, 5/16-1 8
Clevis, 3/8-24 x 3/8"
Clevis Pin, 3/8" x 1-1/4"
Cotter Pin, 5/32" x 3/4"
Connectino Rod
Connecting Rod, Tilt Lever
Connectino Rod , Mast Lift Lever
Nut, Lock 3/8-24
Clevis, 3/8-24 x 3/8" Round
Clevis Pin, 3/16" x 1-1/4"
Cotter Pin, 5/64" x 1/2"

17

18
19
20
21

Qty.
3
8
3
1
1
1
1
1
2
2
4
4
4
4
4
4
2
1
1
8
4
4
4

PM1802 JUNE 2008

PEDALS & CONTROLS

2-5

Brake Assembly & Accelerator Pedal

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12

500-054
011-072
011-075
020-140
011-007
011-090
090-182
011-004
011-032
020-143
011-390
020-142

13
14
15

020-141
011-010
020-148

16
17

020-148A
500-000VC

Bracket, Brake Pedal & Accelerator Pedal Mounting

Bolt, 5/8-11 x 1-1/2"
Washer, Flat 5/8"
Brake Pedal
Bolt, 5/16-18 x 1-1/2"
Washer, Lock 5/16"
Accelerator Pedal
Bolt, 1/4-20 x 3/4"
Washer, Lock 1/4"
Accumulator
Clamp, 3-1/2" U-Bolt
Switch , Low Pressure Warning (Mounted inside of
frame on ri ht hand side
Valve, Brake Char e
Bolt, 3/8-16 x 1-1/2"
Filter Assembly , Steering & Brake Circuit (Not
Shown
Element, Filter Replacement Not Shown
Bracket, Low Pressure Warning Switch (Not
Shown

Qty.
1
4
4
1
3
3
1
2
2
2
4
1
1
2
1
1
1

10

13

2-6

PEDALS & CONTROLS

PM1802JUNE 2008

Forward/Reverse Shifter

Ref.

Part No.

115-026

115-020A

110-1220

Qt
2

PM1802 JUNE 2008

PEDALS & CONTROLS

2-7

Park Brake Handle & Cable

Ref.
1
2

3
4
5
6
7

Part No.

Description

027-091
027-091A
027-091C
050-021
011-084
011-041
020-076
110-170

Park Brake Handle Assembl Includes 1-7

Park Brake Handle, without Ball Switch
Clamp Kit
Clevis, Cable End
Pin, Clevis
Cotter Pin, 1/8" x 1"
Cable, Park Brake
Switch , Ball

Qty.
2

1
1

~4

2-8

PEDALS & CONTROLS

PM1802 JUNE 2008

Differential Lock Pedal

Ref.

Part No.

Description

2
3
4
5
6
7
8

050-060
011-121
025-001
011-031
011-042
9R-0872
011-148
011-141

Differential Lock Pedal Assembly

Grease Fittin

Bushin

Washer, Flat 1"

Cotter Pin, 5/32" x 2"

Cylinder Assembl , Includes Clevis & Nut

Clevis Pin, 0 5/16" x 1-1/4"

Cotter Pin, 0 1/8" x 1"

Qt

ACCELERATOR PEDAL ~
BRAKE PEDAL BRACKET

7~

PM1802 JUNE 2008

...

PEDALS & CONTROLS

2-9

Steering Wheel Components

Ref.
2
3
4
5

6
7

Part No.

Description

030-011
030-178
011-010
011-034
030-177
030-001
030-177A

Steer Motor
Steerin Column
Bolt, 3/8-16 x 1-1/2"
Washer, Lock 3/8"
Steer in Wheel
Nut
Center Cap

Qt .
4
4

2
3
4

2 -10

PEDALS & CONTROLS

PM1802 JUNE 2008

Section 3:
Page No.

PM1802 JUNE 2008

4WO ITL S080 Steer Axle

Description

3-2

Steer Drive Assembly

3-4

Knuckle

3-6

Hub Components

3-8

Differential Assembly

3-10

Brake

3-12

Steer Axle Ram

3-14

Drive Shaft

4WD ITL SD80 STEER AXLE

3-1

252290

3-2

4WD ITL SD80 STEER AXLE

PM1802 JUNE 2008

F2-7-1 Axle, Steer Drive, Assembly, 24.975:1 Ratio,

Pivot Mount, 461/22080

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

461-22080
453-30551 ,/
453-0730 1
826-01452
453-05800
808-00253
904-09300
1450-0001
911-22800
1321-0405Z
F2-7-10
816-80037
1406-0021
816-80012
1406-0021
808-00252
907-08400 ,/ /'

Axle , SD80 Steering Assy , 24.975:1 Pivot Moun t

Cas ing, Ax le
Differential Housinq Assembly
Bolt, Verbus Ripp, M12 x 35mm
Rod , Track
Bush inq, 3000 x 25 10 x 33mm
Seal , Oil
Nipple , Grease, Stra iqht , 1/8 BSP
Pin, Pivot , 0 25 x 105mm
Bolt
Steer Knuckle
Pluq , Filler
Seal , Bonded 3/4" BSP
Plug , Magnetic, 3/4" BSP
Sea l, Bonded 3/4" BSP
Bushing
Bearinq
Curcl ip
Seal
Gasket
Dowel

2203-1082 ,r
904 -50040 .:
4102 -1212
826-00439

Qty.
1
1
1
14
1
2
4
2
6
6
1
1
1
1
1
2
2
2
2
AR
2

.,

0
PM1802JUNE 2008

4WD ITL SD80 STEERAXLE

3-3

252330

3-4

4WD ITLSD80 STEER AXLE

PM1802 JUNE 2008

F2-7-10 Knuckle, Steer Axle, 461/22080

"

Ref.

Part No.

Description

1
1A
2 r
4 /
5 /
6
7
8 /'

453-08403
453-08503
458-20060 ..
907-08300 "
904-06700 _
1315-3509Z
816-60056
914-84700
914-87500
914-87401
914-84104
914-84202
914-86403
914-84203
914-84204 .,
911-22800
1315-0405Z
917-50200
904-50009
453-11701
816-60040
835-00017

Joint, Knuckle Swive l, Splined , RH

Joint , Knuckle Swive l, Splined, LH
Trunnion
Bear inq, Taper Roller
Seal
Bolt
Nipple , Grease
Shaft , Drive, RH - '"
~ '""
/
Shaft, Drive , LH -Shaft , Hub Side
Shaft , Differential Side , RH
Shaft , Different ial Side , LH
Yoke , Double
Circlip
' \

Kit, Spider , 96mm Over Caps, 35nim Cap Diameter

<:.
Pin, Pivot, 0 25 x 105mm

/'

8A
8B
8C
80
9
11
13
15
16
17
18
19

Qty.

te.s.

Screw , M10 x 20mm

Bearinq
Seal
Cap, Breather , 2mm Hole
Nipple, Bleed
Cap , Grease Nipple

16

th

0
PM1802 JUNE 2008

4W D ITL SD80 STEER AXLE

3-5

12

26

20

13

252321

3-6

4WO ITL S080 STEER AXLE

PM1802JUNE 2008

F2-7-20 Hub & Components, Steer Axle, 461/22080

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

453-04209
816-82010
450-10208
821-00494
828-00196
454-07401
821-00209
907-50200
450-10206
2203-0054
453-07802
453-01803
448-54602
826-01435
821-00210
907-52200
453-30305
453-08602
458-20447
458-20403
826-00923
904-50033
1315-0407Z
828-00249
826-01065
828-00248
458-20403

Carrier, Planetary Hub

Pluq, Maqnetic, M22
Pad, Thrust
Circlip , External
O-Rinq
Gear, Sun, 45mm Long
Circlip
Bearinq , Roller , Double Row
Gear, Planet
Circlip
Gear , Brake Plate Carrier
Gear , Annulus Ring
Carrier, Annulus , Internal Spline
Bolt, Verbus Ripp M12 x 55mm Long
Circlip , Internal , Square Section
Bearing
Plate, Retaining
Pipe, Hub Breather
Hub, Without Studs, 10 Stud
Cover, Plate, Hub Seal
Stud , Wheel
Seal, Oil
Bolt, M10 x 25mm
a-Ring
Screw , Grub
a-Ring
Cover , Plate, Hub Seal

17
17A
18

19
20
22
23
24
25
26

Qty.
2
2
2
2
2
2
12
6
6
6
2
2
2
8
2
4
2
1
1
1
20
2
4
2
2
4
2

0
PM1802JUNE 2008

4WD ITL SD80 STEER AXLE

3-7

15

157230

3-8

4WO ITL S080 STEER AXLE

PM1802 JUNE 2008

F2730 Differential Assembly, 24.975:1 Ratio,

Steer Axle, 461/22080

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

453-31050
453-07301
450-10900
450-10800
1315-3418Z
450-11000
808-00209
808-00210
450-10903
NSP
NSP
907-50100
453-0 1702
826-01080
458 -70039
907-09000
921-01900
921-53400
907-08300
904-50023
450-27200

Differential , Assembly
Cas ing, Drive Head
Differential , Assembly
Cas ino , Assembly , Differential
Bolt , M10 x 80mm
Gear, Set , 33 Spline 6 Gears , 2 Pins c/w Washers
Washer, Thrust, Side Gear
Was her , T hrust, Pin ion
Pin, Trunn ion
Non Serviced Part
Non Serv iced Part
Bearinq, Taper Roller
Nut , Adjus ting
Bolt
Gear, Crown Wheel & Pinion , 8T/37 T (Pink)
Bearinq
Kit, Shim
Kit, Spacer
Bearinq , Taper Roller
Seal
Yoke
Was her (Not Requ ired with Nut 826 -01483)
Nut , Stake & Washer, M24
Pin, Tens ion

826-01483
826-00818

Qty.
1
1
1
1
8
1
2
2
2
2
2
2
2
12
1
1
AR
1
1
1
1
1
1
2

0
PM1802 JUNE 2008

4WD ITLSD80 STEER AXLE

3-9

3 -10

4WO ITL 5080 5TEERAXLE

PM1802 JUNE 2008

F2-7-50 Brakes, Steering Axle, 461/22080

Ref.

Part No.

Description

Qty.

1
1A
2
3
4
5
6
7
8
9
10
11
12
14
20

458-20214
448-54602
813-50015
813-50014
453-01807
458-20289
458-20353
453-15500
2203-1145
814-00367
440-08902
816-60040
835-00017
826-01343

Piston, Brake, 3 Plate PRB

Carrier, Ann ulus , Internal Spline
Seal
Seal
Plate , Pressu re
Plate , Brake Counter
Plate, Brake Friction
Plate, Retain inc
Circlip
Spring
Pin, Hexaqon Head
Nipple , Bleed inq
Cap, Grease Nipple
Screw, Grub , Nylon Coated
Not Fitted

2
2
2
2
2
8
6
2
2
6
6
2
2
4
0

0
PM1802 JUNE 2008

4WO ITL S080 STEER AXLE

3 - 11

.4

142121

3 -12

4WD ITLSD80 STEERAXLE

PM1802 JUNE 2008

E4-4-1, Ram, Steer Axle 5080, 553/13800

Qty.

Ref.

Part No.

Description

1
2
2A
2B
3
4
5

553-13800
553-13900
655-00393
553-08200
808-00246
590-34000
1450-1007
816-60065
594-00015
808-00246
595-10032
816-60056
1403-0001
904-09300 '
991-00098 ,
826-01182

Ram, Steer 30mm Rod x 60mm Cylinder

Cylinder
Pipe, Piston Side
Pipe, Rod Side
Bushinc , 3500 x 25 10 x 27mm Lonq
Rod, Piston
Nipple, Grease , 45 Angle
Adapter ,4-Way
Cap, End
Bushing, 3500 x 25 10 x 27mm Long
Piston, Head
Nipple, Grease
Washer , Aluminum
Seal, Oil
Kit, Seal, 30mm Rod x 60mm Cylinder
Dowel

6
7
8
9
10
11
12
13

1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1

Cl

0
PM1802JUNE 2008

4WO ITL S080 STEER AXLE

3 -13

Drive Shaft 070-201

5080 Steer Axle to ITL Transmission
Ref.
2

3
4
5
6

7
8
9

Part No.

Description

070-201
075-077
070-078
070-079
070 -081
011 -546
011-548
011-547
075-005S

Drive Shaft Assembly

Slip Yoke
Shaft Yoke Assembl
Flan e Yoke
Universal Joint
Bolt , 1/2-20 x 1-3/4" Grade 8
Washer, Lock 1/2" Grade 8
Nut , 1/2-20 Grade 8
Strap Kit

Qt

4
4
4

3 -14

4WD ITLSD80 STEER AXLE

PM1802 JUNE 2008

Section 4:
Page No.

PM1802 JUNE 2008

NH 063 Drive Axle

Description

4-2

Trumpet Housing Assembly

4-6

Axle Center Housing, with Differential &

Related Parts

4-8

Drive Shaft

NEW HOLLAND D63 DRIVE AXLE

4 -1

~
47 / :

4
5

17

46

41

4-2

NEW HOLLAND 063 DRIVE AXLE

PM1802 JUNE 2008

Trumpet Housing Assembly

Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

30
35
36
39
40
41
42
43
44

PM1802JUNE 2008

Part No.
E4NN2N099AA
E4NN2N100CA
86539262
C5NN2N333A
83959626
83956598
93956597
81818828
C7NN2N325A
80087309
82979987
84814903
83964342
81823522
E7NN40 10AA
83959622
C5NN4075A
86516474
377525S
272684
304842S36
D9NN4N029AA
81802412
DONN4048A
DAPN4013A
C5NN4A007A
C5NN4A008A
81823520
81820847
DONN4N237A
81803491
81803502
81803503
81803504
81803505
81803506
81803507
81803508
81803509
81803510
81803511
DONN4N240A
82037652
81877008
011-041
76260S36
87753
86568108
E3NN1N118AB
83958913

Qty.

Description
Housinq , RH Inner Brake (Used on left side of axle)
Housing, LH Inner Brake (Used on right side of axle)
Nut, G5, 1/2"-20
Pin
Disc, SM17WP
Disc, Intermediate
Disc , Asse mbly , Actuatinc , 18 0 (Includes 7-11)
Pin, Pivot
Link, Plain
Nut, Jam , 1/2"-20
Ball
Spr ing
Housinq , Outer Brake
Gear , Planetary Sun
Housing, RH (Includes 15, 16 & 18)
Housinq , LH (Includes 15, 16 & 18)
Gear, Planetary Ring
CuP, Roller Bearinq , Outer
Stud
Cup , Bearing , Inner
Screw , Cap, HH, G5, 7/8 "-9 x 2"
Carrie r Assembly (Includes 21-27)
Cone, Bearinq, Inner
Shaft, Planet Gear
Kit, Needle Bearing, 58 Bearings = 1 Kit
Washer, Thrust
Spacer
Gear, Planetary, 20 Teeth
Retainer
Washer, Retainer
Spacer, 1.245/1 .321 mm
Spacer, 1.36 1/1 .422 mm
Spacer , 1.448/1.524mm
Spacer, 1.549/1 .626mm
Spacer, 1.651/1.727mm
Spacer, 1.753/1.829mm
Spacer, 1.854/1 .930mm
Spacer, 1.956/2 .032mm
Spacer,2 .057/2 .134mm
Spacer, 2 .159/2 .235mm
Spacer, 2.261/2 .337mm

Bolt, Lock
Seal Assembly, Boot
Rod, Brake Control, 7.03" x 12mm x 1.75mm
Pin, Cotter, 1/8 " x 1"
Pin, Clevis, 5/8 " x 1-3/8"
Bolt, 5/8 "-11 x 2"
Shaft
Stud , 3/4 "-16 x 2-5 /8"
Seal

NEW HOLLAND D63 DRIVE AXLE

1
1
2
2
4
2
1
2
2
2
6
4
1
1
1
1
1
1
2
1
1
1
1
3
3
6
3
3
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
1
1
1
1
11
1
12
1

4-3

47/
2

17

46

41

4-4

NEW HOLLAND D63 DRIVE AXLE

PM1802 JUNE 2008

Trumpet Housing Assembly

Ref.
45
46
47
48
49
50

Part No.
86516475

83417133

88574

8395962 4

C5NN4194B

80680

88206

Qty.

Description
Cone , Roller Bearinq , Outer
Seal
Cap, HH, G5, 5/16"-18 x 1/2"
Block , Thrust (3.500, 4.111 & 4.625 Ratio)
Block, Thrust (5.286 & 6.667 Ratio)
Washer, Lock , 3/8"
Cap, HH, G5 , 3/8"-16 x 1"

0
PM1802JUNE 2008

NEW HOLLAND D63 DRIVE AXLE

4-5

23

c---~~
. ~1 Jl0
13

/ /J "
60 59 7

~-:-J- // ~
16

15

14

19

-~dUJ~~
i--~~it------------------- t>:
<- ,

fA\!

- 17
18
--- r -_._ ---_ __ -0-'-W
-'
<~-<. /

8 6

4-6

STANDARD DIFFERENTIAL

148 15
s-t ,

16

--

12

_>

44 45464748

NEW HaLLANO 063 ORIVEAXLE

PM1802 JUNE 2008

Axle Center Housing, with Differential & Related Parts

Ref.

82959782
263136
87811S36
21T4022
DONN4N206A
81803420
510884
81803413

14
14B
15
16
17
18
19
20
21
22
23
24
25
26

81816246
81816247
83957533
83417169
43104S
81847145
83958890
E2NN4209DA
81834053
E2NN4209CA
81803445
81803451
81803424
81800471
81728114
83989915
81876885
81824478
81803542
83992835
D8NN4614CA
86017029
81812385
83914106

27
28
29

D8NN4662GA
D8NN4662HA
D8NN4662JA
D8NN4662KA
D8NN4662LA
D8NN4662MA
D8NN4662NA
D8NN4662PA
D8NN4662SA
D8NN4662TA
D8NN4662UA
D8NN4662VA
D8NN4662XA
81827354
81845711
81845713

10
11
12
13

Part No.

1
2
3
4
5
6
7
8

PM1802 JUNE 2008

Description

Qty.

Housinq Assembly, Differential , CW (Includes 2-6)

Plug, Pipe, Magnetic, Square Socket , 3/4"-14
Pluq, Standard Drain , 3/4"-14
Pluq, Differential Housinc Vent
Plug, Center Housing, No Spin
CuP, Differential, RH
Bearinq , Cone & Roller , Differential , LH
Bearing Assembly, Cone & Roller, Rear Axle ,
Different ial, RH

Case Assy , Differential , Gear Ratio 3.500 - 4.625

Case Assy, Differential, Gear Ratio 5.286 - 6.667
Bolt, 1/2"-20 x 1.62"
Nut, Lock , G2, 1/2"-20
Screw, Cap , HH, G8 , Self-Locking, 1/2"-13 x 2-7/8"
Gear Set, Matched , 3.500
Gear Set, Matched, 4.111
Gear Set, Matched, 4.625 (Standard with Axle)
Gear Set, Matched, 5.286
Gear Set , Matched, 6.667
Gear, Differential Side
Gear, Differential Lock Slide, Diff Lock Models Only
Washer, Thrust Gear, Differential , RH
Bushinq, Gear Case, Differential, RH
Pinion, Differential
Washer, Thrust, Axle Pinion , Differential
Spider, Axle, Differential
Bearing Assembly, Pinion Pilot
Rinq, Drive, Pinion Pilot Bearinq
Bearing , Cone
Retainer Assernblv (Includes 24 & 25)
Bearing , Cup, Drive Pinion, Rear, Standard
Cup, Tapered Roller Bearinq, Front, Standard
Spacer, Pinion Bearing , 1.3281/1 .3286 (Replaces
D8NN4662FA)
Spacer, Pinion Bearing, 1.3289/1 .3294
Spacer, Pinion Bearinq , 1.3297/1 .3302
Spacer , Pinion Bearinq , 1.3305/1.3310
Spacer, Pinion Bearing , 1.3313/1.3318
Spacer, Pinion Bearinq, 1.3321/1.3326
Spacer , Pinion Bearing , 1.3329/1.3340
Spacer , Pinion Bearinq , 1.3337/1 .3342
Spacer , Pinion Bearing , 1.3345/1.3350
Spacer, Pinion Bearinq. 1.3353/1 .3358
Spacer, Pinion Bearing, 1.3361/1 .3366
Spacer, Pinion Bearinq , 1.3369/1 .3374
Spacer, Pinion Bearing , 1.3377/1.3382
Spacer , Pinion Bearinq , 1.3385/1 .3390
O-Ring , 4.625" 10 x 0.139 " W
Cone & Roller, Pinion, Standard , Front
Seal, Pinion Bearing Retainer, Standard

NEW HOLLAND 063 DRIVE AXLE

12

12

AR

AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
1

4-7

23

-----------...J~~

13

@~~
r- ~ 'J
11

/ /J "

60 59 7

<-;

r.

STANDARD DIFFERENTIAL

~-~--J-!J_~~dbI~
Jl
9~2
10

16

15

14

19

148 15

.-___ __

18

<f1JJ'-~~?f---'!--- ~------8 6

16

v>

44 45464748

~~~ERE NTIAL
HANICAL

LOCK

4-8

NEW HOllAND D63 DRIVE AXLE

PM1802JUNE 2008

Axle Center Housing, with Differential & Related Parts

Ref.
30
31
32

33
34
35
36
37
38
44
45
46
47
48
49
50
51
52

53
54
55
56
57
58
59
60

Part No.
83912246
81834073
E7NN4858AA
83949810
85805307
E9NN4858AA
E6NN4858AA
E3NN4858AA
81845714
D1NN4N118A
83949812
88702
80280248
81800472
81800474
81812261
81800475
81803474
E6NN4N050AA
80087308
81804978
390791S36
E6NN4N079AA
C5NN4N095A
C5NN4N090A
137286
C7NN2N059A
81802560
510892
81803515
81803516
81803517
81803518
81803519
81803520
81803521
81803522

Description

Qty.

Retainer Assembly, Drive Pinion, Standa rd

Seal Assembly , Drive Pinion Oil, Standard
Flange, U-Joint, with Handbrake , 1480 (Standard
with Axle)
Flange, U-Joint, 1410, with Tapped Holes
Flange, U-Joint, 1410, with Brake Flange
Flanqe, U-Joint, 1480
Flange, U-Joint, 1550
Flange, U-Joint , EG2150 (4C)
Seal, Drive Pinion , Standard
Washe r, Pinion, Flange , Standard
Nut, Slotted , Standard , 1-1/4"-18
Pin, Cotter, Standard (Procure Locally)
Screw, Cap, HH, G5, 9/16"-12 x 1-1/2"
Washer , Lock, 9/16"
Adapter , Differen tial Lock Gear Case
Spring, Different ial Lock Coupler
Coupler, Axle, Differential Lock
Washe r, Differential Lock, Coupler Stop
Rinq, Lock, Bull Pinion Bearinq
Fork , Axle , Differential Lock
Nut, Jam , G5, 3/8"-24
Screw, Set, 3/8"-24 x 7/16"
Washer , Flat, Steel , HD, 0.95 x 1.44 x 0.13 (Older
axles use 3 washers)
Shaft, Rear Axle Differential Lock Lever
Seal Assembly, Differential Lock Shaft Oil
Shield , Differential Lock Shaft Seal
Rinq, Snap , #87, Ext
Pin, Shackle , Differential Lock
Lever, Differentia l Lock
Cup, Bearing , Different ial, LH
Shim, Differential Gear Bearing, 0.038" 1.016mm
Shim, Differen tial Gear Bearinq, 0.044" 1.118mm
Shim, Differen tial Gear Bearing, 0.050" 1.270mm
Shim , Differential Gear Bearinq , 0.056" 1.422mm
Shim, Differential Gear Bearinq , 0.062" 1.575mm
Shim, Differen tial Gear Bearing, 0.068" 1.727mm
Shim, Different ial Gear Bearinc , 0.074" 1.880mm
Shim, Different ial Gear Bearing , 0.080" 2.032mm

1
1
1
1
1
1
1
1
1
1
1
1
6
6
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR

PM1802 JUNE 2008

NEW HOLLAND D63 DRIVE AXLE

4-9

Drive Shaft 070-200

NH D63 Drive Axle to ITl Transmission
Ref.
2

3
4
5
6
7
8
9

Part No.

Description

070-200
077 -580B
077-580A
077-580e
075-005
011-546
011-548
011-547
065-062

Drive Shaft Assembl

Slip Yoke
Shaft Yoke Assembl
Flan e Yoke
Universal Joint
Bolt, 1/2-20 x 1-3/4 " Grade 8
Washer, Lock 1/2" Grade 8
Nut , 1/2-20 Grade 8
Strap Kit

Qt

4
4
4

8~
7
6

4 -10

NEW HOLLAND D63 DRIVE AXLE

PM1802 JUNE 2008

Section 5:
Page No.

PM1802JUNE 2008

Wheels & Tires

Description

5-2

Drive Wheels & Tires

5-3

Steer Wheels & Tires

5-4

Notes

WHEELS & TIRES

5-1

Drive Wheels & Tires

Ref.
1
1A
1B
1C
1D
2

3
4
5

Part No.

Description

010-003
010-003A
010-003B
010-003C
010-003E
010-003F
067-096
067-097
010-003-1

Drive Wheel Asse mbl

Wheel
Side Rin
Lock Ring
O-R in
Valve Stem
Nut, 3/4-16 UNF Standard , Grade 8 SAE
Washer, Flat 3/4", Hardened , Grade 8
Tire, 20.5 x 25, 16 PI

Qt
2

2
2
2
2

2
24
24
2

2
3

~--jfl-tt+-I

5-2

WHEELS & TIRES

PM1802JUNE 2008

Steer Wheels & Tires

Ref.

Part No.

Description

2
3
4

010-034A
010-005
011-612
010-034

Steer Wheel
Valve Stem
Nut, Flan e 3/4-16 UNF, Grade 8 SAE
Tire, 15-19.5 SC Load SS F TL

PM1802 JUNE 2008

Qt .

WHEELS & TIRES

2
2
16
2

5-3

Notes

5-4

WHEELS & TIRES

PM1802 JUNE 2008

Section 6:
Page No.

PM1802 JUNE 2008

CAT C4.4 Tier3 Engine

Description

6-3

305-0489 Engine AR-Primary

6-4

301-8245 Balancer GP

6-5

298-5892 Camshaft GP

6-6

298-5111 Cover GP-Engine

6-7

301-8240 Cover GP-Valve Mechanism

6-10

298-5888 Crankshaft GP

6-12

298-5887 Cylinder Block GP

6-14

298-4526 Cylinder Head AS

6-15

298-5890 Cylinder Head GP

6-16

311-4644 Drive GP-Fan

6-17

301-8237 Flywheel GP

6-18

298-5110 Gear GP-Front

6-20

301-8239 Pan GP-Oil

6-22

301-8236 Housing GP-Flywheel

6-23

299-5033 Lifting GP-Engine

6-24

311-4641 Mounting GP-Engine

6-25

298-5889 Piston GP

6-26

298-5129 Plug GP-Cylinder Head

6-27

298-5098 Plug GP-Engine

6-28

298-5131 Plug GP-Engine

6-29

308-4160 Pulley GP-Crankshaft

6-30

298-5891 Valve Mechanism GP

CAT C4.4 TIER 3 ENGINE

6-1

Section 6:
Page No.

6-2

CAT C4.4 Tier3 Engine

Description

6-31

298-5100 Filter GP-Engine Oil

6-32

298 -5128 Plug GP-Engine Oil Manifold

6-33

301-8243 Connection GP-Water

6-34

301-8241 Cooler GP-Engine Oil

6-36

311-4640 Fan GP

6-37

298-5105 Pump GP-Water

6-38

312-1672 Radiator GP

6-42

301-8248 Connection GP-Air Inlet

6-43

307-8762 Filter Element AS-Air

6-44

311-7456 Turbocharger GP

6-48

304-8762 Pipe GP-Exhaust

6-49

311-2271 Filter GP-Fuel

6-52

298-5123 Filter GP-Primary Fuel

6-53

263-7148 Filter GP-Water Sep & Fuel

6-54

301-8251 Filter GP-Water Sep & Fuel

6-55

292-3780 Injection GP-Fuel

6-56

305-6701 Pump GP-Fuellnjection

6-60

283-2271 Pump GP-Fuel Injection

6-61

311-7455 Alternator GP-Charging

6-62

304-6436 Control & Mtg GP-Engine Elek

6-63

298 -5125 Glow Plug GP

6-64

298-5130 Harness GP-Wiring

6-65

303-4619 Starting Motor GP-Electric

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

305-0489 Engine AR-Primary

C)

Part No.

Description

311-7455
301-8245
298-5892
301-8248
301-8243
304-6436
301-8241
301-8240
298-5111
298-5888
298-5887
298-5890
311-4644
311-4640
298-5100
311-2271
298-5123
301-8251
301-8237
298-5110
298-5125
298-5130
301-8236
299-5033
311-4641
301-8239
304-8762
298-5889
298-5129
298-5098
298-5131
298-5128
308-4160
305-6701
298-5105
312-1672
303-4619
311-7456
298-5891
298-5894
305-8454

Alternator GP-Charqing
Balancer GP
Camshaft GP
Connection GP-Inlet
Connection GP-Water
Control & Mtq GP-Enqine Electric
Cooler GP-Oil
Cover GP-Valve Mechanism
Cover GP-Engine
Crankshaft GP
Cylinder Block GP
Cylinder Head GP
Drive GP-Fan
Fan GP
Filter GP-Engine Oil
Filter GP-Fuel
Filter GP-Primary Fuel
Filter GP-Water Sep & Fuel
Flywheel GP
Gear GP-Front
Glow Plug GP
Harness GP-Wiring
Housing GP-Flywheel
Lifting GP-Engine
Mounting GP-Engine
Pan GP-Oil
Pipe GP-Exhaust
Piston GP
Plug GP-Cylinder Head
Plug GP-Engine
Plug GP-Engine
Plug GP-Engine Oil Manifold
Pulley GP-Crankshaft
Pump GP-Fuel Injection
Pump GP-Water
Radiator GP
Startinq Motor GP-Electric
Turbocharger GP
Valve Mechanism GP
Cylinder Block AS-Short
Electronics GP-Engine Ratings

Qty.
1

0
PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6-3

301-8245 Balancer GP
Ref.
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18

Part No.

Descri tion

61-0454
234-0615
8N-7998
195-2221
234-0189
234-0198
234-0201
234 -0204
234-0205
234-0212
234-0220
234-0223
234-0614
234-0616
234-0590
234-0591
234-0613

Bolt , M10 x 1.5 x 70mm

Balancer Assembl
Dowel
Nut, M12 x 1.75 THO
Bolt
Shaft, Gear
Washer, Thrust
Gear, Balancer, 17 Teeth
Gear Assem bl , 44 Teeth
Bolt
Cover
Rotor Assembl
Dowel
Valve , Relief, En ine Oil Pressure
Plun er
S rin
Plu ,Retainer

Qt
6

5
1

8 '---3

~ 1
15

6-4

CAT C4.4 TIER 3 ENGINE

PM1802JUNE 2008

Qt .

Ref.

3A

PM1802JUNE 2008

CAT C4.4 TIER 3 ENGINE

6-5

298-5111 Cover GP-Engine

Ref.

Part No.

Description

1
2
3
4

61-0646

Bolt, M10 x 1.5 x 14mm

Bolt , M10 x 1.5 x 20mm
Bolt
Cover Assembly, Power Take-Off
Seal, Cover
Washer, Sealinq

4A

6-6

100-4830
111-8222
209 -5502
209-5503
214-3203

CAT C4.4 TIER 3 ENGINE

Qty.
5

PM1802 JUNE 2008

1C

18

1F

1E

1A

4A

--

-'"'-.._---f

{1
t~~

/
4C
40

PM1802 JUNE 2008

CAT C4 .4 TIER 3 ENGINE

6-7

~
9

11

6-8

CAT C4.4 TIER 3 ENGINE

PM1802JUNE 2008

301-8240 Cover GP-Valve Mechanism

Qty.

Ref.

Part No.

Description

1
1A
1B
1C
10
1E
1F
1G
2
3
4
4A
4B
4C
40
5
6
7
8
9
10
10A
11

301-8253
298-4546
298-4547
295-1042
298-4548
298-4549
136-3608
124-0506
277-5031
298-4550
298-4551
298-4552
285-1973
277-5064
277-5065
277-5067
198-8645
162-1562
50-1026
7C-1281
277-5094
277-5096
61-0217

Cover Assembly, Cylinder Head

Gasket, Valve Cover
Valve, Breather, Crankcase
Screw, Taoo ino
Separator, Oil
Seal, a-Ring
Cap Assembly, Enqine Oil Filler
Seal
Bolt, Special , Shoulder
Bolt, Special, Shoulder
Base GP-Valve Cover & Inj Harness
Gasket, Valve Mechanism Base
Harness Assembly, Enqine
Seal, a-Ring
Clip
Sleeve
Hose , Crankcase Breather
Sprinq , Crankcase Breather Hose
Clamp, Hose
Bracket
Cover Assem blv
Seal, a-Ring
Bolt, M8 x 1.25 x 20mm

1
1
1
4
1
1
1
1
7
4
1
1
2
2
2
4
1
1
1
1
1
1
1

0
PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6-9

6 - 10

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

298-5888 Crankshaft GP

Ref.

Part No.

Description

1
2

1B-8736
032-9090
067-6873
032-9091
067-6874
067-6873
067-6874
216-8314
225-7772
233-3784
233-3785
233-3786
225-8839
276-7394
298-4524
298-4525

Key, Woodruff
Washer, Thrust, Standard-Upper
Washer, Thrust , 0.18mm OS
Washer, Thrust, Standard-Lower
Washer, Thrust, 0.18mm OS
Washer, Thrust, 0.18mm OS
Washer, Thrust, 0.18mm OS
Gear, Crankshaft, 34 Teeth
Bearinq Set, Main, Standard
Kit, Crankshaft Bearing , 0.25mm OS
Kit, Crankshaft Bearing , 0.50mm OS
Kit, Crankshaft Bearlnq , 0.75mm OS
Dowel
Bolt
Kit, Bearinq
Ring, Timing , Cranksahft

4
5

6
7
8
9

Qty.
1
2
2

1
1

1
3
1
1

0
PM1802 JUNE 2008

CAT C4,4 TIER 3 ENGINE

611

5---e

~~

4--11 J

6 -12

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

298-5887 Cylinder Block GP

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

61-0645
61-0646
035-8063
035-8068
067-6002
067-6006
067-6043
100-484 1
185-0884
209-9219
214-3203
225-8858
232-7440
232-7449
232-7596
232-7597
232-7599
233-9408
252-6318
276-5605

Bolt, M8 x 1.25 x 25mm

Bolt, M10 x 1.5 x 14mm
Plug
Bolt, 5/8-18 x 3.75in
Dowel
Plug
Plug, Side
Bolt, M6 x 1 x 10mm
Dowel
Bolt, M8 x 1.25 x 16mm
Washer, Sealing
Plug
Bearing
Housing Assembly
Plug
Plug
Plug
Gasket
Plate
Jet Assembly , Piston Cooling

Qty.
4
1
1
10
10
1
1
4
2
10
1
1
1
1
1
2
1
1
1
4

0
PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 -13

298-4526 Cylinder Head AS

Ref.

Part No.

Description

Qt

1
2

28 -0858
199-9751
232-1322
276-8116
276-8117
309-6678
276-8123
276-8124
299-5511
276-8133
295-6661
298-4527
298-4528
298-4530

Plu , Pipe
Seal ,O-Rin
Plu
Plu , Core
Plu , Core
Valve , Inlet
Retainer
Valve , Exhaus t
Seal , Valve Stem
Cap , Valve
Plu
Plu , Core
Plu , Core
S ring, Valve

3
4
5

6
7
8
9
10
11
12
13
14

6 -14

CAT C4.4 TIER 3 ENGINE

1
4
9
8
32
8
16
16
1

16

PM1802JUNE 2008

298-5890 Cylinder Head GP

Ref.

Part No.

Description

225-5501
298-4526
304-7278

C linder Head Assembl

Gasket, C linder Head

PM1802 JUNE 2008

Qt .

Bolt, M15 x 1.5 x 137mm

10
1

CAT C4.4 TIER 3 ENGINE

6 -15

311-4644 Drive GP-Fan

Ref.

Part No.

Qt .

1
2
3
4

111-0859

128-5247

130-3879

230-8065

6 -16

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

311-8237 Flywheel GP

Ref.
1A

2
3
4
5

PM1802 JUNE 2008

Part No.

Qt .

103-6131

033-7687

103-6132

0$-1603

5P-8245
149-5599

CAT C4.4 TIER 3 ENGINE

6 -17

6 -18

CATC4. 4 T IER 3 ENGINE

PM1802 JUNE 2008

298-5110 Gear GP-Front

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
12A
13
14
15
16
17
18
19

61-0217
61-0645
61-0650
7C-4616
067-6179
100-3751
100-4830
101-3895
124-3815
133-1011
216-8634
226-8767
226-8766
232-3666
251-4336
277-3012
282-9861
288-0422
294-0298
295-1711

Bolt, M8 x 1.25 x 20mm

Bolt, M8 x 1.25 x 25mm
Bolt, M10 x 1.5 x 65mm
Bolt, M12 x 1.75 x 45mm
Dowel
Bolt, M8 x 1.25 x 65mm
Bolt, M10 x 1.5 x 20mm
Bolt, M8 x 1.25 x 35mm
Bolt, M8 x 16 x 1.25mm
Washer
Gear, Camshaft, 68 Teeth
Cover Assembly, Front
Gasket, Cover
Washer, Thrust
Gear Assembly, Idler, 73 Teeth
Gasket, Cover, Housing
Hub, Idler Gear
Seal, Oil
Housing, Front
Plate, Retaininq

Qty.
6
4
3
1
1
5
1
2
9
1
1
1
1
1
1
1
1
1
1
1

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 -19

17

1~
3

18

15

620

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

301-8239 Pan GP-Oil

Ref.
1
2
3
4
5
6
7
8
9
10
11
12
12A
13
14
15
16

17
18
19
20

Qty.

Part No.

Description

2B-0858
61-0217
61-0289
61-0291
61-0292
61-0293
61-0363
61-1497
7C-0351
067-6213
101-3895
124-7702
61-4079
131-4291
155-4828
220-8311
225-6005
230-8094
230-8251
233-8148
275-9883

Pluq, Pipe
Bolt, M8 x 1.25 x 20mm
Plug
Nut, M8 x 1.25 thd
Bolt
Bolt, M8 x 1.25 x 80mm
Bolt, M6 x 1 x 20mm
Seal
Plug, Drain, Engine Oil
Gasket
Bolt, M8 x 1.25 x 35mm
Tube Assembly
Nut
Gauge Assembly, Oil Level, Engine Dipstick
Stud
Bolt, M8 x 1.25mm
Gasket
Bridqe
Pan, Oil
Strainer, Enqine Oil
Seal

2
8
1
2
2
4
2
1
2
1
2
1
1
1
2
4
1
1
1
1
2

C)

c
PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 - 21

301-8236 Housing GP-Flywheel

Ref.

Part No.

Description

1
2

61-0423
61-0593
61 -0847
7W -1176
114-4363
121-0883
199-3109
220-8632
287-8597

Bolt , M12 x 1.75 x 30mm

Bolt , M10 x 1.5 x 30mm
Plu
Plate , Cover
Bolt , M8 x 1.25 x 12mm
Bolt , M10 x 1.5 x 30mm
Plu
Housin , FI heel
Dowel

3
4
5
6

7
8
9

</ /
7

Qt .
2
3
2
2
6
1

{
2

6 - 22

CAT C4.4 T IER 3 ENGINE

PM1802 JUN E 2008

299-5033 Lifting GP-Engine

Ref.

Part No.

Description

1
2

61-0654
299-5024
299-5026

Bolt, M10 x 1.5 x 25mm

Bracket
Bracket

~ ~
\

Qt
4
1

-,

PM1802JUNE 2008

CAT C4.4 TIER 3 ENGINE

623

311-4641 Mounting GP-Engine

Ref.

Part No.

Description

2
3
4

6H-3616
61-0423
101-7185
101-7186

Plu , Protection
Bolt, M12 x 1.75 x 30mm
Bracket
Bracket

Qt .
4
6

624

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

298-5889 Piston GP

Ref.

Part No.

225-5441

Qt
4

225-5451

225-5453

225-5454

225-5458

225-5459

225-5438
225-5439
310-9269

1
2
4

124-3536
276-7476

2
4

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 - 25

298-5129 Plug GP-Cylinder Head

Ref.

Part No.

Description

232-1322
199-9751

Plug
Seal , O-Ring

Qty.

6 - 26

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

298-5098 Plug GP-Engine

Q
I-----

Ref.

225-6522

Description

Qty.

Pluq

-----I

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

627

298-5131 Plug GP-Engine

Ref.

6 - 28

Part No.

Description

28 -0858

PluQ

CAT C4.4 TIER 3 ENGINE

Qty.
3

PM1802 JUNE 2008

308-4160 Pulley GP-Crankshaft

Ref.

Part No.

Description

61-0501
111-3297
7W-4634

Block
Pulle
Bolt , 7/16-20 x 1.5in

Qt .
1
1

PM1802JUNE 2008

CAT C4.4 TIER 3 ENGINE

629

298-5891 Valve Mechanism GP

Ref.

Part No.

Description

1
2
3
4
5
6
7
7A
7B
8
8A
8B
9
10
11

276-9227
298-4533
276-9200
276-9201
276-9206
276-9207
278-5111
276-9230
278-5113
278-5112
276-9230
278-5113
280-1912
280-1913
280-1914

Link
Shaft Assembly
Plug , Shaft End
Clip
Spring , Shaft
Spring , Shaft
Rocker Arm Assembly
Nut
Adjusting Screw, Torx
Rocker Arm Assem bly
Nut
Adjusting Screw, Torx
Bracket
Retainer
Bolt, M8 x 1.25 x 55mm

Qty.
8
1
2
1
3
1
4
1
1
4
1
1
4
4
8

9~
10~

6 - 30

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

298-5100 Filter GP-Engine Oil

Ref.

Part No.

Description

7W -2326

Filter Assembly, Eng ine Oil

Qt

\,

"'-- -

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

631

298-5128 Plug GP-Engine Oil Manifold

Ref.

Part No.

Description

1
2

225-7941
8T-7876
035-8063

PluQ
Seal, O-RinQ
Plug

6 - 32

CAT C4.4 TIER 3 ENGINE

Qty.
1

PM1802 JUNE 2008

301-8243 Connection GP-Water

Ref.

Part No.

Description

1
2

132-2899
277-2974

281-8744

Bolt, M10 x 1.5 x 40mm

Re ulator Assembl ,Water Temperature
(Connector Included)
Gasket, Water Re ulator, Housin

Qt
2
1
1

'

rt-

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 - 33

1C

'
f

-':0

1G

1F

1E

10

5
6

6 - 34

CATC4. 4 TIER 3 ENGINE

PM1802 JUNE 2008

301-8241 Cooler GP-Engine Oil

Ref.

Part No.

Description

1
1A
1B
1C
1D
1E
1F
1G
2
3
4
5
6

298-4553
298-4558
298-4559
298-4560
61-1090
101-3771
61-0217
61-0260
249-0974
225-7944
61-0645
252-6318
233-9408

Cooler Assembly, Engine Oil

Cooler, Engine Oil
Gasket
Gasket
Bolt, M8 x 1.25 x 40mm
Bolt
Bolt, M8 x 1.25 x 20mm
Bolt, M8 x 1.25 x 25mm
Head Assembly, Oil Filter
Gasket
Bolt, M8 x 1.25 x 25mm
Plate
Gasket

Qty.

0
PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 - 35

311-4640 Fan GP
Ref.

Part No.

Description

2
3
4

111-5767
135-6363
135-6362
113-6349

Fan
Extens ion, Fan
Stud
Nut. M12 x 1.75 x 93mm

Qty.
1
4
4

-----._.

6 - 36

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

298-5105 Pump GP-Water

Ref.
2
3
4
4A
4B
4C

SA
5B

PM1802 JUNE 2008

Part No.

Descri tion

61-0217
61-0254
113-8129
307-9843
278-3242
287-7430
225-8019
277-2925
225-7738
277-2923

Bolt, M8 x 1.25 x 20mm

Bolt, M8 x 1.25 x 30mm
Bolt, M8 x 75mm
Pump GP-Water
Bolt, Flan e Head
Gasket, Cover
Gasket
Connection Assembl
Seal, O-Ring
Gasket

Qt
2
2
7
1
2
1

CAT C4.4 TIER 3 ENGINE

637

6 - 38

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

21

23

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 - 39

19B

19
190

/~~ 19E

6 - 40

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

312-1672 Radiator GP

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19A
19B
19C
19D
19E
20
21
22
23
24
25
26
27
28
29
30
31
32

5P-0597
5P-0598
61-0260
61-0291
61-0594
7W-2601
100-4458
100-4461
100-4830
101-7537
101-7538
101-7540
101-7541
101-7546
103-6714
236-7722
236-7734
236-7735
236-7766
114-4363
236-7760
236-7763
236-7764
236-7765
236-8773
236-8777
236-8780
236-8781
236-8782
236-8783
236-8784
299-1601
303-2160
311-4621
311-4623
311-4624
311-4631

Clamp , Hose
Clamp
Bolt, M8 x 1.25 x 25mm
Nut, M8 x 1.25 thd
Nut, M10 x 1.15 thd
Spacer
Bolt, M8 x 1.25 x 14mm
Bolt, M10 x 1.5 x 50mm
Bolt, M10 x 1.5 x 20mm
Bolt, M12 x 35mm
Mount
Washer
Bolt
Mount
Clip
Hose, Radiator, Upper
Hose, Aftercooler
Hose, Aftercooler
Radiator Assembly
Bolt, M8 x 1.25 x 12mm
Guard , Radiator
Bracket, Mounting
Cap, Radiator
Plug, Drain, Radiator
Bracket, Mounting
Hose, Air Inlet
Tube
Hose, Radiator , Lower
Guard
Guard
Guard , Fan
Cover
Stud
Bracket
Bracket
Tube, Air
Stud

Qty.
3
6
1
1
2
2
4
2
2
8
2
2
4
1
3
1
1
2
1
12
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1

C
PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 - 41

301-8248 Connection GP-Air Inlet

Ref.
2
3
4
5
6
6A

6 - 42

Part No.

Description

61-0260
111-8222
114-2579
124-3815
185-6627
238-8289
238-8288

Bolt, M8 x 1.25 x 25mm

Bolt
Gasket
Bolt , M8 x 1.25 x 16mm
Plate
Pipe Assem bl
Gasket, Inlet

CAT C4.4 TIER 3 ENGINE

Qty.
4
4
2
4
2

PM1802 JUNE 2008

307-2807 Filter Element AS-Air

Ref.
2
3
4
5

6
7

Part No.

Description

104-2083
133-7403
206-5234
206-5235
206-5237
252-9208
307-2808

Cap , Air Cleaner

Valve , Air Cleaner Dust

Filter Element Assembly, Air, Primary

Filter Element Assembly, Air, Seconda

Cover Assembl

Indicator, Air Filter Chan e

Bracket

Qt

~~) '

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 - 43

26B~

26A

24

26B~

B
26

26B ~
26A

, /

37

26B~

19

REFER TO ALL ILLUSTRATIONS OF

THIS GROUP FOR AUXILIARY VIEW S

6 - 44

CAT C4A TIER 3 ENGINE

PM1802 JUNE 2008

./

30

25~
. ~"'

11

30C~

(J'_
/-~~
)~
_/
13

-8

308

<,

8
360

36E

I
36 E

/ /
~

3J6

//
36

k7~ 36A
368

PM1802JUNE 2008

CAT C4.4 TIER 3 ENGINE

645

35

34

6 - 46

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

311-7456 Turbocharger GP

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26A
26B
27
28
29
30
30A
30B
30C
31
32
33
34
35
36
36A
36B
36C
360
36E
37

61-0217
61-0254
61-0563
61-0593
61-0654
61-0789
61-0817
61-4200
6M-7959
9Y-9381
100-4830
106-8916
127-8165
147-5553
194-5390
225-8530
225-8533
225-8534
227-4562
232-6189
278-0361
293-0598
294-7375
298-4570
298-4576
301-8255
225-8524
225-8526
301-8256
302-0581
303-2116
303-5791
4B-8774
032-8047
035-8014
303-5792
307-2805
307-2807
307-2831
307-2832
311-7458
032-8047
032-8191
298-4576
300-6520
107-2348
316-0514

Bolt, M8 x 1.25 x 20mm

Bolt, M8 x 1.25 x 30mm
Nut, M10 x 1.5 thd
Bolt, M10 x 1.5 x 30mm
Bolt, M10 x 1.5 x 25mm
Bolt, M10 x 1.5 x 60mm
Adapter
Bolt, M10 x 1.5 x 16mm
Clamp, Hose
Washer, Hard
Bolt, M10 x 1.5 x 20mm
Bolt, M6 x 16mm
Spacer
Stud
Gasket, Manifold
Gasket
Gasket
Gasket
Elbow, Exhaust
Tube Assembly
Bolt, M10x 1.5x45mm
Clip
Solenoid, Air Fuel Ratio Control
Gasket, Exhaust Manifold
Clip
Tube Assembly
Bolt, M10 x 1 x 23mm
Washer, M10.4 x 13.75 x 1.37mm thk
Manifold, Exhaust
Adapter, Exhaust
Clip
Tube Assembly
Nut, Flared
Ferrule

Nut, 7/16in
Bracket
Bracket
Filter, Element AS-Air
Bracket
Hose, Air
Tube Assembly
Ferrule
Nut
Clip
Hose Assembly
Clip
Turbocharger

PM1802 JUNE 2008

Qty.

CAT C4.4 TIER 3 ENGINE

6 - 47

304-8762 Pipe GP-Exhaust

6 -48

Ref.

Part No.

Description

2
3
4

61-4013
61-4039
61-4012
61 -0563

Flanqe
Gasket, Exhaust
Stud
Nut , M10 x 1.5 thd

CAT C4.4 TIER 3 ENGINE

Qty.
1

3
3

PM1802 JUNE 2008

"

'K

11B

~ 1 1A

11

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 -49

10

FUEL
FILTER

6 - 50

CATC4 .4 T IER 3 ENGINE

PM1802 JUNE 2008

311-2271 Filter GP-Fuel

ev
~

Qty.

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
11A
11B
12

61-0254
61-4709
215-9509
232-1115
234-3063
277-6165
298-4592
298-4595
298-4597
308-7487
308-7571
295-4670
308-7577
311-2270
278-4138

Bolt, M8 x 1.25 x 30mm

Bolt, M8 x 1.25 x 100mm
Fitting Assembly, Quick Disconnect
Clip, Pipe
Clip
Connection , Fuel
Tube Assembly
Tube Assembly
Tube Assembly
Tube Assembly
Tube Assembly
Bolt, Special, Banjo
Washer
Spacer
Protection GP-Fuel System (Not Shown)

0
PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 - 51

298-5123 Filter GP-Primary Fuel

Ref.
1A

Part No.

Description

298-4603
298-0600
278-4138

Filter AS-Fuel , Primar

Filter AS-Fuel , Ultra High Efficiency
Protection GP-Fuel System

Qt .
1

-----
1A

--_.

-_._--->

...

6 - 52

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

263-7148 Filter GP-Water Separator & Fuel

Ref.
2
2A
2B

2C
3

Part No.

Descri tion

271-5076
307-3526
277-4993
313-1670
313-1671
313-1663

Filter AS-Water Se arator & Fuel

Kit, Bowl
Seal , O-Ring
Seal ,O-Rin
Washer
Sensor, Pressure, Fuel

Qt .

1
1

2
3

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 - 53

301-8251 Filter GP-Water Separator & Fuel

Ref.

Part No.

Description

1
2
3
4

263-7148
277-4990
277-4991
277-4993

Filter GP-Water Separator & Fuel

Elbow
Connection
Seal , O-Ring

Qt
1
1
1
1

FUEL INJECTOR
PUMP

6 - 54

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

292-3780 Injector GP-Fuel

Ref.

Part No.

Description

1
2

287 -7637
274-1639

Washer

Seal

Qt .
1

l~,

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

655

35

19 ) 32
18

28

27

31

/ '---- 36

37

6 - 56

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

17

16

~' 7A

PM1802 JUNE 2008

CAT C4,4 TIER 3 ENGINE

6 - 57

23

21

6 - 58

C~~.4TIER~3~E;N;G;I~N;E-----------------------

PM1802 JUNE 2008

305-6701 Pump GP-Fuel Injection

Ref.

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

61-0260
61-0455
61-0572
7W-2632
100-4830
101-3895
124-3815
141-8584
300-6714
160-0162
217-0099
217-8477
230-8989
232-3149
308-8425
268-6677
260-3718
260-3939
268-6678
260-3719
260-3939
278-5168
278-5170
278-5203
278-5225
199-9267
311-3858
238-0120
274-1639
278-5272
278-5226
278-5273
199-9252
278-5307
199-9267
311-6342
309-8006
283-2271
292-3780
298-4535
298-4536
298-4537
298-4538
298-4539
298-4540
298-4541
298-4542
298-4543
308-3395
278-4138

16A
17
17A
18
19
20
21
21A
22

22A
23
23A
24
24A
25
25A
26
26A
27
28
29
30
31
32
33
34
35
36
37
38

PM1802JUNE 2008

Description

Qty.

Bolt, M8 x 1.25 x 25mm

Bolt, M8 x 1.25 x 55mm
Bolt, M8 x 1.25 x 20mm
Washer, 8.5 x 16.8 x 1.6mm thk
Bolt, M10 x 1.5 x 20mm
Bolt, M8 x 1.25 x 35mm
Bolt, M8 x 1.25 x 16mm
Bolt, M8 x 1.25 x 50mm
Mount
Washer
Spacer, 8.2 x 25 x 2mm thk
Clip
Gear, Fuel Pump , 68 Teeth
Washer, 8.35 x 16.85 x 1.55mm thk
Rail Assembly, Fuel
Bracket Assembly
Bracket
Screw, Hex Head
Bracket Assem bly
Bracket
Screw, Hex Head
Clamp , Injector
Bolt
Spacer
Kit, Sensor, Enqine Oil Pressure
Seal , O-Ring
Kit, Sensor, Engine Speed
Sensor GP-Speed
Seal
Kit, Sensor, Intake Air Temperature
Seal, O-Rinq
Kit, Sensor, Air Pressure
Seal, O-Rinq
Kit, Sensor , Coolant Temperature
Seal, O-Rinq
Kit, Sensor, Fuel Rail Pressure
Seal , O-Ring
' Pump GP-Fuel Injection
Injector GP-Fuel
Bracket, Support
Bracket, Mountinq
Tube Assembly
Tube Assembly Cyl No 1
Tube Assembly
Cyl No 2
Tube Assembly
Cyl No 3
Tube Assembly
Cyl No 4
Tube Assembly
Bolt
Bracket, Mountinq
Protection GP-Fuel System
CAT C4.4 TIER 3 ENGINE

3
3
4
1
1
4
4
4
8
2
4
1
1
6
1
1
1
1
1
1
1
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1

1
1
4

659

--.

283-2271 Pump GP-Fuel Injection

Ref.
2
3
4
5

6
7
8
9
10
11

6 - 60

Part No.

Descri tion

5A-3604
238-0120
117-1385
60-7889
277-1950
277-1949
228-7100
248-1066
293-0249
247-6019
8T-4200

Bolt, Socket Head , M8 x 1.25 x 25mm

Sensor GP-S eed , Fuel Pum
Seal,O-Rin
Seal,O-Rin
Nut
Washer
Seal,O-Rin
Fittin ,Fuel
Pump GP-Fuel Transfer
Seal
Bolt, M8 x 1.25 x 16mm

CAT C4.4 TIER 3 ENGINE

Qt .
5

PM1802 JUNE 2008

311-7455 Alternator GP-Charging

Ref.

Part No.

6B-0923
61-0260
61-0454
61-0594
067-6366
100-8451
113-6349
140-8783
225-3141
233-9530
233-9531
228-7391

3
4
5

6
7
8
9
10

11
12

Description

Qt

Spacer, 10.3 x 19.05 x 6.35mm thk

Bolt, M8 x 1.25 x 25mm
Bolt, M10 x 1.5 x 70mm
Nut. M10 x 1.5 thd
Washer, M8 x 1.25 thd
Bolt, M8 x 1.25 x 130mm
Nut, M12 x 1.75 x 93mm
Bolt, M10 x 45 thd
-Alternator GP-Charging, 12 Volt
Bracket
Lever, Adlustin
Pulley, Alternator

1
1
1
1
1
1

2
1
1

12
10

-:

I I

11

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

661

304-6436 Control & Mtg GP-Engine Electric

6 - 62

Ref.

Part No.

Description

2
3

286-3683
278-5201
278-5202

Control GP-Un ro rammed

Connection
Seal, O-Ring

CAT C4.4 TIER 3 ENGINE

Qt
2
2

PM1802 JUNE 2008

298-5125 Glow Plug GP

Ref.

Part No.

Description

1
2

292-9880
298-5772

Glow Plu ,12 Volt

Bar

Qt
4

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

6 - 63

298-5130 Harness GP-Wiring

Ref.
2
3
4
5
6

7
8
9
10

Part No.

Descri tion

288-0514
236-5539
278-5209
278-5210
298-4605
124-3815
217-8477
298-4606
298-4607
217-9039

Harness Assembl , En ine

Clip

Bracket

Bolt
Bracket

Bolt , M8 x 1.25 x 16mm

Clip

Bracket

Bracket
Strap, Cable

Qt

.:
8

~~. 6

"{ ())

6 - 64

CAT C4.4 TIER 3 ENGINE

PM1802 JUNE 2008

303-4619 Starting Motor GP-Electric

Ref.

Part No.

Description

Qt .

1
2
3

61-0364
61-0594
225-3148

Stud, M10 x 1.5 x 30mm

Nut, M10 x 1.5 thd
Starting Motor GP-Electric, 12 Volt

3
3

2~l
I

PM1802 JUNE 2008

CAT C4.4 TIER 3 ENGINE

665

Notes

6 - 66

CAT C4.4 TIER 3 ENGINE

PM1802JUNE 2008

Section 7:
Page No.

PM1802 JUNE 2008

PS750 4WD Transmission

with elW PTa

Description

7-2

G2-13-1 Transmission

7-4

G2-13-10 Transmission Assembly

7-6

G2-13-20 Clutch, Input

7-8

G2-13-30 Pump , Torque Converter

7-10

G2-13-40 Clutch, Reverse

7-12

G2-13-50 Mainshaft Components

7-14

G2-13-60 Layshaft Components

7-16

G2-13-70 Switch, Solenoid

7-18

G2-13-80 Pipework

7-19

G2-13-90 Shaft, PTO

7-20

Z1-3-5 Torque Converter, 2.1:1 Ratio

7-21

P1-1-90 Dipstick, Tube

7-22

Notes

ITL PS750 4WD TRANSMISSION WITH elW PTO

7-1

235561

7-2

ITL PS750 4WD TRANSMISSION WITH e/W PTO

PM1802 JUNE 2008

G2-13-1 Transmission, PS750 4WD Powershift, 460/81160

C)

C)

Ref.

Part No.

Description

1
2
3
4
4A
5
6
6A
6B
7
8
9
10
11
12
13
14
15
16
17
18
20
21
24
25
30
31
32
33
34

459/30173
459/30465
459/10015
826/0 1417
826/01580
445/14001
1315/3418Z
1315/0408Z
826/01417
1606/0017
1406/0018
816/80041
814/00222
916/00008
816/80053
813/50027
32/902200
1321/0303Z
816/ 15184
828/10222
1406/0015
1321/3420Z
816/80051

Housinc , Flywheel , 5 Speed , SAE3

Casing, Front, PS750 5 Speed
Casing, Rear
Bolt
Bolt
Dowel
Bolt, M10 x 80
Bolt, M10 x 30
Bolt
Adapter, 5/8" x 1/2" M/M
Seal , Bonded , 1/2" BSP
PluQ
Sprinq
Bearing, 0 14 Ball
PluQ, 3/8" Tapered
Gasket
Strainer, Suction
Screw, M8 x 16
Adapter, 1/2" BSP x 1" UNF
Transit Pluq, Replaced By Item 34
a -Ring
Washer, Seal
Bolt
Pluq, 1/8" Tapered

816/80047
1406/0026
45/908300
816/80005
581/18062

Plug
Washer. Seal
Connector, Pressure Test
Plug
Filter, Oil, Transmission

Qty.
1

19

C
PM1802JUNE 2008

ITL PS750 4WD TRANSMISSION WITH CIW PTa

7-3

26

25

235612

7-4

ITL PS750 4WD TRANSMISSION WITH CIWPTO

31

PM1802 JUNE 2008

G2-13-10 Transmission, Assembly, Powershift, 460/81160

Ref.

Part No.

Description

1
2
20
21
24
25
26
27
28
31
32

460/81160
459/10119
445/37100
445/04700
904 /50023
813/50054
449/10014
826/01417
331/12043
445/33701
826/01553

Gearbox, PS750 4WD L, Powershift

Clutch Assembly 4WD
Gear, Output, 41T , Plate Carrier
Kit, Shim
Seal
Gasket
Cover , 4WD Output
Bolt
Flanqe , Output , 4WD Gea rbox
Gear, Input 25T
Bolt, Setscrew

Qty.
1

10

C
PM1802 JUNE 2008

ITL PS750 4WD TRANSMISSION WITH C/w PTO

7-5

310740

76

ITL PS750 4WD TRANSMISSION WITH elW PTO

PM1802 JUNE 2008

G2-13-20 Clutch, Input, 4WD CIW PTO, Powershift

Transmission, 460/81160

Ref.

Part No.

Description

OA
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22
23
24
25
26
27
28

459/10004
460/80300
904/50020
907/10000
460/35602
2203/1115
449/10001
449/10501
828/00414
814/00345
821/00523
445/12303
449/10003
445/40203
445/40204
449/11370
445/30011
445/12307
828/00224
917/02700
445/12314
459/10171
445/26108
921/52400
917/02800
907/52800
921/02000
907/52800

Clutch , Input
Housing, Clutch
Seal, Rinq
Bearing
Gear, Plate Carrier, 31T
Circlip
Gear,48T
Disc , Sprmq, Splined
O-Rinq
Spring
Circlio
Washer, Thrust
Hous inq, Plate Carrier Assembly, 22T & 45T
Sprinq , Retaininq
Baffle, Oil
Piston, Assembly
Plate, Friction
Plate , Counter
O-Rinq
Bearing
Shim, Plate , Toothed
Kit, Pressure Plate, 6mm & 6.5mm
Washer, Thrust
Kit, Shim
Bearing, Thrust
Bearinq, 35 x 65 x 18
Kit, Shim
Bearinq, 35 x 65 x 18

Qty.
1
1
1
2
1
2
1
2
2
2
2
2
1
2
2
2
12
12
2
1
AR
1
2
1
2
1
1
1

C
PM1802 JUNE 2008

ITL PS750 4WD TRANSMISSION WITH CIW PTO

7-7

7-8

ITL PS750 4WD TRANSMISSION WITH elW PTO

PM1802JUNE 2008

G2-13-30 Pump, Torque Converter, 4WD CIW PTO,

Powershift Transmission, 460/81160

Ref.

Part No.

Description

1
2

20/925000
813/50041
1315/3311Z
904150028
460/35608
828/00275
904/50031
916/10001
459/50209

Pump, Assembly, Transmission

Seal, Rear
Bolt, M8 x 45
Seal, Rinq
Washer
O-Ring
Seal, Sinqle Lip
Bearing, Ball , 60 x 95 x 18
Gear, Enqine Driven , Bearinq Support

3
4
5
6
7
8
9

Qty.
1
1
4
1
1
1
1
1
1

0
PM1802JUNE 2008

ITL PS750 4WD TRANSMISSION WITH elW PTO

7-9

290901

7 -10

ITL PS750 4WD TRANSMISSION WITH

elW PTO

PM1802 JUNE 2008

G2-13-40 Clutch, Reverse, 4WD CIW PTO, Powershift

Transmission, 460/81160

Ref.

Part No.

Description

1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24A
25
27
28
29
30

459/10003
449/11510
828/00224
449/11370
828/00414
445/40204
814/00345
445/40203
821/00523
449/10501
459/10171
445/30011
445/12307
2203/1115
445/12314
445/13203
917/02800
445/26108
449/10002
449/10003
917/02700
445/03209
907/52800
907/52800
904/50020
449/10001
921/53600
816/80041
1406/0018

Clutch, Reverse , Powershift

Housing, Reverse Gear
O-Rinq
Piston, Assembly
a-Ring
Baffle, Oil
Spring
Sprinq, Retaining
Circlip
Disc, Spring , Splined
Kit, Pressure Plate, 6mm & 6.5mm
Plate, Friction
Plate, Counter
Circlip
Shim, Plate, Toothed
Washer, Thrust
Bearing, Thrust
Washer , Thrust
Housing , Plate Carrier Assembly, 31T & 45T
Housing, Plate Carrier Assembly, 22T & 45T
Bearinq
Washer, Thrust
Bearinq, 35 x 65 x 18
Bearing, 35 x 65 x 18
Seal, Ring
Gear,48T
Kit, Shim, 0 65mm (55 Various Shims)
Plug
Seal, Bonded , 1/2" BSP

Qty.
1

12

12

AR

C)

PM1802 JUNE 2008

ITL PS750 4WD TRANSMISSION WITH CIW PTa

711

7 -12

ITL PS750 4WD T RANSMISSION WITH CIWPTO

PM1802 JUNE 2008

C>

G2-13-50 Mainshaft Components, Powershift

Transmission, 460/81160
Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24A
25
26
27

826/01551
823/00331
449/01602
904/05100
907/53800
921/53400
907/53700
459/50762
459/10259
445/12314
459/10171
445/03205
445/12307
821/00523
445/12304
814/00297
331/38655
2203/1115
449/10900
828/00224
828/00414
449/10300
904/50020
907/52800
907/52800
445/04700
449/10009
828/00412

Nut, Stake M30 (46mm Head)

Washer
Flanqe, Output
Seal
Bearinq
Kit, Spacer
Bearing
Gear, Transfer, 46T
Clutch, Assembly, Mainshaft
Shim , Plate, Toothed
Kit, Pressure Plate, 6mm & 6.5mm
Plate, Friction
Plate, Counter
Circlip
Retainer, Sprinq
Spring
Baffle, Oil
Circlip
Piston, Assembly
O-Rinq
O-RinQ
Gear, Mainshaft
Seal, Rinq
Bearing, 35 x 65 x 18
Bearino, 35 x 65 x 18
Kit, Shim
Spacer, Mainshaft
O-Rlnq

Qty.
1
1
1
1
1
1
1
1
1
1
1
9
9
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2

C
PM1802JUNE 2008

ITL PS750 4WD TRANSMISSION WITH CIW PTO

7 -13

31

235523

7 -14

ITL PS750 4WD T RANSMISSION WITH CIWPTO

PM1802 JUNE 2008

G2-13-60 Layshaft Components, 4WD CIW PTO, Powershift

Transmission, 460/81160

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

826/01361
459/30266
813/10171
921/53700
449/11340
907/09600
449/10021
917/50300
831/00113
449/10812
917/50400
445/30007
821/00523
445/12304
814/00297
445/13205
2203/1115
445/12314
449/10602
449/10603
445/30011
445/12307
449/10900
904/50020
828/00224
828/00231
828/00414
459/50411
907/09600

Bolt
Cover, Layshaft, PS750 5 Speed
Gasket, [Link], PS750 5 Speed
Kit, Shim
Clutch, Layshaft Assembly, Low Ratio
Beartnq, 35 x 73 x 24

Gear, Layshaft
Bearing, Needle, 70 x 50 x 3mm

Washer, Thrust, 50 x 70 x 1mm

Gear,40T
Bearinq, Needle Roller
Washer
Circlip
Retainer, Sprlnq
Spring
Baffle, Oil
Circlip
Shim, Plate, Toothed
Plate, Pressure, 6mm thick
Plate, Pressure, 6.5mm
Plate , Friction
Plate, Counter
Piston, Assembly
Seal, Rinq
a-Ring
O-Rinq
a-Ring
Housing, Clutch, Layshaft
Bearinq, 35 x 73 x 24

Input Gear (See G2-13-1)

O-Rinq
Plate, Pressure, 4mm

20
21
22
23
24
25
26
27
28
29

30
31

828/10222
449/10601

Qty.
4

AR

C
PM1802JUNE 2008

ITL PS750 4WD TRANSMISSION WITH CIW PTa

7 -15

10r--'---,
fQ~

O..:l!~~
~o

235481

7 -16

ITL PS750 4WD TRANSMISSION WITH elW PTO

PM1802 JUNE 2008

G2-13-70 Switch, Solenoid, 4WD elW PTO, Powershift

Transmission, 460/81160
Ref.

Part No.

Description

1
2
2A
3
4
5
7
8
8A
9
9A
10
12
13
14
15
16

813 /50055
459 /10090
459/70168
814/00407
816/80061
1315/0308Z
1315/3311Z
25/105100
25/10400 1
25/104700
477 /00824
35/100801
1391/3108Z
1391/3201
704 /30500
828/00376
25/102700

Gasket
Adapter , Block Assembly, Std Pressure 4WD
Spool , Adapte r Solenoid
Sprinq
Pluq
Screw , M8 x 30
Bolt, M8 x 45
Valve , Soleno id, c/w AMP Connectors
Coil, Solenoid
Valve , Solenoid
Coil
Kit, Seal, Solenoid Valve
Capscrew
Capscrew, M6 x 10mm x 12.9
Sensor, Speed
a-Ring, 0 5mm Section
Cartridqe , Blank

Qty.
1
1
1
1
1
14
2
1
1
3
1
1
12
1
1
1
1

C
PM1802 JUNE 2008

ITL PS750 4WD TRANSMISSION WITH CIW PTa

7 -17

G2-13-80 Pipework, 4WD elW PTO, Powershift

Transmission, 460/81160

Qty.

Ref.

Part No.

Description

1
2

449/52700
816/15178
1406/0008
1603/0001
1406/0011
449151500
1406/0018
1603/0003

Pipe, 4WD Feed

Ada ter
Seal, Washer
Ada ter, Bund Pipe
Seal, Bonded
Pi e, Mainshaft
Seal, Bonded, 1/2" BSP
Adapter

3
4
5
7
9
10

10

~~
9

b~
4

252240

7-18

ITL PS750 4WD TRANSMISSION WITH elW PTO

PM1802 JUNE 2008

G2-13-90 Shaft, PTO, 4WD, Powershift Transmission,

460/81160
Ref.

Part No.

Description

1
2

460/32301
904/50020
907/52800
445/04012
921/53600
826/01813
460/35606
826/01553

Shaft , PTa
Seal , Rin
Bearin ,35 x 65 x 18
Spacer
Kit, Shim , 0 65mm 55 Various Shims
Circli
Gear, Transfer, 37T
Bolt, Setscrew

3
4
5
6

7
8

PM1802 JUNE 2008

Qty.

ITL PS750 4WD TRANSMISSION WITH CIW PTa

2
2

7 -19

Z135 Torque Converter, 2.1:1 Ratio, Drive Plate

Ref.

Part No.

Description

2
3
4

475/01000
041500300
04/500303
04/500304
04/500305

Converter, 2.1:1 Ratio, 1 Pur Ie, 1 Black S at

Kit, Drive Plate
Bolt
Bolt
Washer, Plain

Qt
6
6
12

248321

7 - 20

ITL PS750 4WD TRANSMISSION WITH CIW PTO

PM1802JUNE 2008

P1190 Dipstick, Tube

Ref.
2
3
3A

Part No.

Description

475/26200
475/26100
155/10600
904/20334
475/31201

Tube, Dipstick, White

Dipstick, White
Nut, Sealastic
Kit, Seal, and Ferrule
Bracket

Qt

248370

PM1802 JUNE 2008

ITL PS750 4WD TRANSMISSION WITH elW PTa

7 - 21

Notes

7 - 22

ITL PS750 4WD TRANSMISSION WITH elW PTO

PM1802JUNE 2008

Section 8:
Page No.

PM1802 JUNE 2008

Cooling System

Description

8-2

Radiator & Cowling

8-3

Radiator Bracket & Fixings

8-4

Radiator Bracket & Fixings

8-5

Guards

8-6

Radiator & Hoses

8-7

Coolant Recovery Reservoir

8-8

Hydraulic Oil Cooler

COOLING SYSTEM

8-1

Radiator & Cowling

Qt

Ref.

Part No.

Description

1
2
3
4
5
6
7
8

2486F103

Radiator
Radiator
Cowl
Mountin Bracket
Radiator Cap
Drain Plug
Screw
Screw

24850075
24850076
24850073
24850077
2314H102
2314H102

1
1
1
1
1
1
6
6

b
I

'"

8-2

COOLING SYSTEM

PM1802 JUNE 2008

Radiator Bracket & Fixings

Ref.
2
3
4
5

6
7

Part No.

Description

3823A056
33546
2311F055
2314J008
0920471
33115117
2314C369

Mountin
Rubber
Screw
Screw
Washer
Spacer
Screw

Qt

Bracket
2

4
2

2
2

~7
I

~4
PM1802 JUNE 2008

COOLING SYSTEM

8-3

Radiator Bracket & Fixings

Ref.

Part No.

Description

1
2
3
4
5
6
7
8

3651A021
2314J003
2634A115
2318A209
2131A010
2134A010
500-056
2314H004

Bracket
Screw
Mount ing
Nut
Washer
Washer
Bracket
Screw

Qty.
1
2
1
2
2
2
1
1

~:

(~

~6

~~

$-3

J:
~

v/
2

-.

8-4

COOLING SYSTEM

PM1802 JUNE 2008

Guards
Ref.

Part No.

Description

2
3
4

3756V087
3756V088
2314H001
2314H001

Radiator Guard
Radiator Guard
Screw
Screw

Qt .
1

2
3

~
~3

PM1802JUNE 2008

COOLING SYSTEM

8-5

Radiator & Hoses

Ref.
2

3
4
5
6

7
8
9

10
11

12
13
14

Part No.

Description

3483H045
24810075
24810076
3383A029
24810074
3483H047
24810074
3476A001
3383A032
24810074
24810074
3383A034
24810075
24810075

Hose
Hose Clip
Hose Clip
Hose
Hose Clip
Hose
Hose Clip
Air Pipe
Hose
Hose Clip
Hose Clip
Hose
Hose Clip
Hose Clip

Qty.

2
1

8-6

COOLING SYSTEM

PM1802 JUNE 2008

Coolant Recovery Reservoir

Ref.
2

3
4
5

6
7

Part No.

Description

067-020
067-020A
011-051
010-905
011-147
011-033
011-021

Reservoir
Cap
Clamp , 1/2" Hose
Hose, 5/16" ID (Bulk-Specify Len th)
Bolt, 5/16-18 x 1"
Washer, 5/16" Lock
Nut, 5/16-18

Qty.

PM1802 JUNE 2008

7~

2
2

From Radiator
Overflow

2~

AR

../'

../'

COOLING SYSTEM

8-7

Hydraulic Oil Cooler

Ref.
2
3
4
5
6

7
8
9
10
11

Part No.

Descri tion

077-025
050-104
040-363
040-364
040-098
040-188
050-353
050-136
011-330
011-334
500-057

Cooler Assembl , H draulic Oil

Fittin ,90 Elbow

Hose, 3/4" x 104"
Hose, 3/4" x 122"
Hose, 3/8" x 114" Cooler to Steer Motor
Hose, 1/2" x 80" Cooler to H draulic Tank

Fittin , Elbow SAE 12 to 1/2" JIC

Reducer , 1/2" to 3/8"

Bolt, 3/8-16 x 3/4"

Washer , 3/8" Lock
Bracket , Cooler to Radiator

Qt .

fROM
STEER MOTOR

TO
HYDRAULIC TANK

TO
TRANSMI SSION

fROM
TRANSMISSION

8-8

COOLING SYSTEM

PM1802JUNE 2008

Section 9:
Page No.

PM1802 JUNE 2008

Air, Fuel & Exhaust

Description

9-2

Fuel Tank

9-4

Air Cleaner & Hoses

9-5

Air Cleaner Assembly

9-6

Exhaust System

9-8

Notes

AIR, FUEL & EXHAUST

9-1

13~14/15

12

C+Y

('

8
7

3
1

9-2

AIR, FUEL & EXHAUST

PM1802 JUNE 2008

Fuel Tank

Ref.

Part No.

Description

500-026
510-026
050-246
090-117
090-022
011-051
090-082
011-129
011-029
011-025
011-036
090-107A
090-107B
011-350
011-033
500-026D
090-107
090-181

Fuel Tank , 14,000 - 16,000 Lb. Units

Fuel Tank , 18,000 - 20,000 Lb. Units
Fitting , 1/2" NPT Plug
Fitting , 90 Brass Pipe to Barb
Fuel Petcock
Clamp , 1/2" Hose
Hose , 5/16" (Specify [Link])
Bolt, 1/2-13 x 1-1/2"
Washer, Flat 1/2"
Nut, 1/2-13
Washer, Lock 1/2"
Gasket, Fuel Sender
Screw, 10-32 x 15/32" (Included with Sender)
Bolt, 5/8-18 x 5/8"
Washer, Lock 5/16"
Cover Plate, Sender Unit
Sender Unit
Cap, Fuel

2
3
4
5
6
7
8
9
10
11
12
13
14
15
-4 16
17

Qty.

1
1
1
1
1
1
AR
8
16
8
8
1
5
4
4
1
1
1

~~

PM1802JUNE 2008

AIR , FUEL & EXHAUST

9-3

Air Cleaner & Hoses

Ref.
2

3
4
5
6

8
9
10

11

Part No.

Description

060-103
060-1038
060-103C
060-103F
060-1030
060-103E
500-055
510-055
011-147
011-028
011-033
011-021

Air Cleaner Assembly

Clam , 6" Hose
Elbow, 5-1/2" 00 to 4-1/2" 00 , Rubber
Clamp, 5" Hose
Tube, 4" 00 x 13" x 30
Elbow, 4-1/2" 00
Bracket, Air Cleaner Mount, 14,000-16,000 LB Cap.
Bracket, Air Cleaner Mount, 18,000-20,000 LB Cap.
Bolt, 5/16-18 x 1"
Washer, Flat 5/16"
Washer, Lock 5/16"
Nut, 5/16-18

Qt
1
3

8
16

8
8

11~>,
9

HOOD
3

44
,

BACK OF CAB
5

44
I

~~"TO

TURBO CHARGER

9-4

AIR, FUEL & EXHAUST

PM1802 JUNE 2008

Air Cleaner Assembly

Ref.

Part No.

Description

2
3

060-103
060-1038
060-103A

Air Cleaner Assembl

Element , Inner
Element, Outer

Qt
Includes 1-3

I[,../ /

PM1802JUNE 2008

AIR, FUEL & EXHAUST

9-5

-:

, ' /'
,/

,'/'
,/
,/'

, /'

, '/'

~lO

11

I
I
I
I
I
I

I
I
I

BOLTS TO EXHAUS T
OUTE R FLANGE

9-6

AIR , FUEL & EXHAUST

l..,

"'

'''' ,

"'

''''-,J

PM1802 JUNE 2008

Exhaust System

Ref.

Part No.

Description

1
2
3
4
5
6

060-062
060-062B
210-518A
011-023
011-091
011-009
2314J005
500-009A
500-009B
011-345
011-283
060-062A

Muffler
Tail Pipe
Bracket, Wrap Around Muffler
Nut, 3/8-16
Washer, Flat 3/8"
Bolt, 3/8-16 x 1"
Nut, Exhaust Flange
Support, Muffler
Bracket , Muffler Support to Wrap Around Bracket
Bolt, 10 x 1.50 x 30mm
Clamp, 3" Muffler
Pipe, Manifold to Muffler

7
8
9
10
11

Qty.
1
1
1
2
2
2
3
1
1
2
1
1

0
PM1802 JUNE 2008

AIR, FUEL & EXHAUST

9-7

Notes

9-8

AIR , FUEL & EXHAUST

PM1802 JUNE 2008

Section 10: Hydraulic System

Page No.

PM1802 JUNE 2008

Description

10-2

Hydraulic Tank & Fittings

10-4

Hydraulic Oil Filter

10-5

Hydraulic Pump

10-6

Hydraulic Steering Circuit

10-7

Variable Relief Valve

10-8

Hydraulic Circuit-Tilt & Side Shift

10-10

Tilt Cylinder 050-490

10-12

Side Shift Cylinder 050-470

HYDRAULIC SYSTEM

10 -1

10 - 2

HYDRAULIC SYSTEM

PM1802 JUNE 2008

Hydraulic Tank & Fittings

(J

Ref.

Part No.

500-025
510-025
500-025F
055-011
055-078E-1
055-121
011-010
011-034
011-129
011-029
011-036
011-025
050-412
040-075
040-384
040-377
040-374
050-014A
050-097
040-376
050-246

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Qty.

Description
Hydraulic Tank Assembly, 14,000-16 ,000 Lb Units
Hydraulic Tank Assembly, 18,000-20 ,000 Lb Units
Dipstick
Gasket
Plate , Access Hole Cover, with Breather Cap
Breather Cap
Bolt 3/8-16 x 1-1/2"
Washer, Lock 3/8"
Bolt, 1/2-13 x 1-1/2"
Washer, Flat 1/2"
Washer, Lock 1/2"
Nut, 1/2-13
Fittinq, 90 1-1/4" AORB x 1-1/2" Barb
Hose , 1-1/2" Suction (Bulk-Specify Length)
Hose , 1" x 30", Control Valve to Tank
Hose , 1/2" x 86", Variable Relief Valve to Tank
Hose , 1/2" x 92", Brake Return to Tank
Fitting, 90 Elbow , 1/2" JIC x 1/2" NPT
Fitting, 90 Elbow , 3/4" JIC x 1" NPT
Hose , 1/2" x 92", Tank to Oil Cooler
Plug, 1/2" NPT
0

1
1
1
1
1
1
6
6
8
16
8
8
1
AR
1
1
1
3
1
1
1

I
I

C
.

~
,
PM1802 JUNE 2008

"

HYDRAULIC SYSTEM

103

Hydraulic Oil Filter

Ref.
2

3
4
5
6

7
8
9

Part No.

Description

050-075
050-074
050-074A
100-144
011-006
011-033
050-068
050-010D
040-075

Head , Filter

Filter

Gasket, Filter

Bracket

Bolt , 5/16-18 x 3/4"

Washer, Lock 5/16"
Fittin , 1-1/4 " Pipe to Barb
Clam

Hose, 1-1/2 " Suction S ecifi

Qt .

AR

TO HYDRAULIC

TANK

....

2
TO HYDRAU LIC
PUMP

104

PM1802JUNE 2008

Hydraulic Pump

Ref.
2
3
4
5
6

7
8
9
10
11

PM1802 JUNE 2008

Part No.

Description

050-419
011-702
011-426
050-068
050-0100
040-075
050-568
050-007A
040-383
030-008
040-373

Pump, 2-Sta e
O-Rin , 4-1/4" 00 x 4" 10
Bolt, M12x1.5 x 35MM GR-10.9
Fittin , 1-1/4" Pi e to Barb
Clamp
Hose , 1-1/2" Suction Specif Len th
Fittin , 3/4" JIC x 3/4" Tube 90
Kit, Tube Assembl
Hose , 1" x 134" , To Control Valve
Fittin ,3/8" BSP to 1/2" JIC ST THO Adapter
Hose , 1/2" x 125", To Steer Motor

Qt .

HYDRAULIC SYSTEM

AR
1
1
1

10 - 5

Steering Hydraulic Circuit

10 - 6

Ref.

Part No.

Description

2
3
4
5
6

030-011
030-008
040-375
040-380
040-382
040-381

Steer Motor
Fitting, Strai ht, 3/8" SSP to 1/2" JIC
Hose, 1/2" x 45", Steer Motor to Trans . Pump
Hose, 1/2" x 188", Steer Motor to Trans . Oil Cooler
Hose, 1/2" x 151", Steer Motor to LH Steer C Iinder
Hose, 1/2" x 152", Steer Motor to RH Steer C Iinder

HYDRAULIC SYSTEM

Qt .
4

1
1

PM1802JUNE 2008

Variable Relief Valve

Ref.
2
3
4
5

Part No.

Description

050-255
050-255A
050-104
050-151
040-384
040-385

Valve, Variable Relief

Cartrid e, Relief Valve
Fittin ,90 De Adiustable Elbow
Fittin ,Strai ht, 1/2" ORB x 3/4" JIC
Hose, 3/4" x 30", Relief Valve to Mast
Hose, 3/4" x 19", Relief Valve to Control Valve

Qty.
1

3
1
1

2
3

-~,
TO CONTROL
VALVE

TO MAST

PM1802JUNE 2008

HYDRAULIC SYSTEM

10 -7

'fliT
C. It ""'~ (tv

OJ1>-4qo
raj 10- ,0

10

t'S,J.
Sh,ff
c'd rwtJi"f
~, 10 -' Z..

10 - 8

HYDRAULIC SYSTEM

PM1802 JUNE 2008

Hydraulic Circuit - Tilt & Side Shift

Qty.

Ref.

Part No.

Description

050-325
050-565
050-326
050-104
050-132
050-303
050-141
056-302
040-129
050-199
050-141
050-470
040-350
040-351
050-126
050-126A
040-352
040-353
050-490
011-177
120-121
120-160

Control Valve, 3-Spool

Control Valve, 4-Spool
Fitting, 1" Barb x 3/4"ORB , Control Valve Return
Fittinq, Inlet, 90 Adjustable
Fitting, 90, 3/8"ORB x 1/2"JIC, 3-Spool Valve
Fitting, 90, 5/8"ORB x 1/2"JIC, 4-Spool Valve
Fittinq, 90, 3/8"ORB x 3/8"JIC, 3-Spool Valve
Fitting, 90, 5/8"ORB x 3/8"JIC, 4-Spool Valve
Hose, 3/8" x 18", Upper Port to Rod End
Fittinq, 45, 3/8"STR x 3/8"JIC
Fitting, 90, 3/8"STR x 3/8"JIC
Cylinder, Side Shift
Hose, 1/2" x 13", Lower Port to Lower Tee
Hose, 1/2" x 29", Upper Port to Upper Tee
Flttinq, Bulkhead Branch Tee 3/8"JIC
Nut, Lock, Bulkhead Tee
Hose, 1/2" x 34", Bulkhead Tee to RH Cylinder
Hose, 1/2" x 40", Bulkhead Tee to LH Cylinder
Cylinder , Tilt
Fittinq, Grease 1/8" Straiqht
Kit, Control Valve Seal, 3-Spool (Not Shown)
Kit, Control Valve Seal, 4-Spool (Not Shown)

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

1
1
1
1
2
2
4
6
1
1
5
1
1
1
2
2
1
1
2
4
AR
AR

C
PM1802JUNE 2008

HYDRAULIC SYSTEM

10 - 9

10 -10

HYDRAULIC SYSTEM

PM1802 JUNE 2008

Tilt Cylinder 050-490

0.....,..

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

050-430
050-430A
050-430B
050-430C
050-4300
050-430E
050-446
050-446A
011-555
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
500-015
011-042C
120-430

Cylinder Assembly
Tube Assembly
Rod
Head
Piston
Lock Nut
Rod End
Jam Nut
Grease Fitting , Press In
Wear Ring
Seal
O-Ring
O-Ring
Back-Up
Retaining Ring
Wear Ring
Seal
Wiper
Clevis Pin, 1-3/4" x 7"
Cotter Pin, 1/4" x 3"
Seal Kit (Includes 10-14 & 16-18)

17
18
19
20
21

Qty.
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
1

C
PM1802 JUNE 2008

HYDRAULIC SYSTEM

10 -11

Side Shift Cylinder 050-470

Ref.
2
3

4
5
6

7
8
9
10
11
12
13
14
15

16
17
18

Part No.

Description

050-470
050-470A
050-470B
050-470C
050-4700
050-470E
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
NSS
011-157
011-042
120-470

C Iinder Assembly
Tube
Piston
Rod
Gland
Nut, Piston Retainin
Wear Rin
O-Rin
Seal
O-Ring
Back-Up
Retain in Rin
Wear Rin
Seal
Wi er
Clevis Pin, 1" x 2-1/2 "
Cotter Pin, 5/32" x 2"
Seal Kit Includes 7-15)

Qt

2
2

16~ ~

17

4
15
14
13

5
12
11

10

(
I

I
I

/"

/"

/"

/"

10 -12

HYDRAULIC SYSTEM

PM1802JUNE 2008

Section 11: Electrical

Page No.

PM1802 JUNE 2008

Description

11-2

Instrument Panel

11-4

Battery Box

11-5

Turn Signals

11-6

Rear Lights & Side Marker Lights

11-7

Accessories

11-8

K-5-86 Transmission Electronic Control

Unit

Fold-Out

Wiring Harness Drawing 115-075

ELECTRICAL

11 -1

11 - 2

ELECTRICAL

PM1802 JUNE 2008

Instrument Panel

Ref.

Part No.

Description

1
2
3
4
5
6
7
8
9
10

100-744
110-011
110-195
110-195G
011-540
110-195C
110-1950
110-195A
110-195B
110-195F

11
12
13
14
15
16
17

110-195E
NSS
NSS
NSS
NSS
NSS
110-151 C
110-151G
110-151 B
110-151 F
110-151
112-201
110-190
110-190A

Instrument Panel
Gauge, Hour Meter
Cluster Assembly (Includes 4 & 6-16)
Lens & Cover Assembly
Screw, 10-32 x 1/2"
Gauqe, Fuel
Gauge, Voltmeter
Gauqe, Water Temperature
Gauqe, Oil Pressure
Lens, Air Filter Restriction, Park Brake Warning, Oil
Filter Restriction & Trans Oil Filter Restriction
Lens, Water Temp. & Oil Pressure Warning Lamp
Housinq, Cluster
Bulb, Small
Socket, Small Bulb
Socket, Large Bulb
Bulb, [Link]
Switch, Work Lamps
Switch , 4WD Engage
Switch, Pre-Heat
Cover, Blank
Switch, Mountinq
Switch, Drive/Neutral
Switch, Ignition
Key , lenition Switch

18
19
20
21
22

Qty.
1
1
1
1
8
1
1
1
1
1
1
1
6
6
2
2
1
1
1
1
1
1
1
1

"'"

PM1802 JUNE 2008

ELECTRICAL

113

Battery Box
Ref.
2
3
4
5
6

Part No.

Descri tion

500-003
011-014
011-090
110-128
100-634A
011-256
011-023

Batter Box Assembl

Bolt, 5/8-11 x 1"
Washer, Flat 5/8"
Battery, Series 31H, with Screw-In Top Post
Strap
J-Bolt
Nut, 3/8-16

Qt .
2
2
2
2
4
4

11 - 4

ELECTRICAL

PM1802 JUNE 2008

Turn Signals
Ref.
1
2

3
4
5

Part No.

Descri tion

010-502
010-502A
010-502B
110-151C
110-502R
110-502L
110-091

Kit, Turn Si nal

Switch
Flasher
Switch , Li hts
Lam , RH
Lamp, LH
Circuit Breaker, 20 Amp

Qt
1
1
1
1
1
1
1

PM1802 JUNE 2008

ELECTRICAL

11 - 5

Rear Lights & Side Marker Lights

Ref.

Part No.

210-550G
210-550F
010-577

011-000

010-576A

010-5768

010-576C

5
6

Qt
2

4
8
2
2

1
2

/'=~-

6
5

11 6

ELECTRICAL

PM1802 JUNE 2008

Accessories

Q
BAC K-UP ALARM
PI N 010 -556
STARTER RELA Y
PIN 112-102
CAB FAN
PIN 010-730

Rec t . 'Work Ligh t s

PIN 11 0-26 0

Rep [Link]"le n t

S'WITCH) STROBE LIG HT

PIN 010 -501D

Bulb

PIN 110-260A

CAB DOME LIGHT

PIN 010-731

HORN

PIN 110 -005

m~~
ABC
FIRE
EXTINGUISHER

FIRST AID KIT

PIN 010-825
FIRE EXTINGUISHER
PIN 010- 5 37
PM1802 JUNE 2008

STROB E LIGHT PIN 010-533

REPLA CEMENT BULB PIN 010- 53 3A
COVER PI N 01 0- 5 3 3B
GASKET PIN 010-5 33 C

ELECTRICAL

117

K1-5-86 Electronic, Control Unit, Transmission 475/56250

Part No.

Ref.

Qt

460/36705
475/50712
475/48900
460/34500
460/38200
460/34900

2
3
6

7
8

713450

11 8

ELECTRICAL

PM1802 JUNE 2008