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Handbook of Sealant Technology

2009

Abstract

A good sealant provides a durable barrier against whatever environment is being contained or excluded, such as water or fuel. The barrier requires good wetting of and bonding to the substrate and low permeability of the environment into the sealant. Depending on the application, other desirable properties could include corrosion inhibition, adhesion strength, and electrical or thermal conductivity. Laboratory-based prognostic tests that can evaluate the performance of sealants are needed to differentiate between sealants in order to qualify materials and select an appropriate sealant that will meet specific requirements (e.g., sealing performance, lifetime, corrosion protection, appearance, conductivity, or cost). This is especially true because environmental concerns have encouraged or required sealants with low volatile organic compound (VOC) emission or nonchromate corrosion inhibitors. Failure to differentiate between sealants and to predict performance could result in placing sealants in service that are not suitable for a given application. Inadequate screening could lead to leaks or significant increases in corrosion or required maintenance to prevent premature corrosion. Alternatively, an expensive sealant could be chosen when a less expensive material would be satisfactory.