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2016, Proceedings of SPIE - Smart Structures and NDE Conference (Las Vegas - NV, USA)
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The study herein described is aimed at investigating the feasibility of an innovative full-scale camber morphing aileron device. In the framework of the "Adaptive Aileron" project, an international cooperation between Italy and Canada, this goal was carried out with the integration of different morphing concepts in a wing-Tip prototype. As widely demonstrated in recent European projects such as Clean Sky JTI and SARISTU, wing trailing edge morphing may lead to significant drag reduction (up to 6%) in off-design flight points by adapting chord-wise camber variations in cruise to compensate A/C weight reduction following fuel consumption. Those researches focused on the flap region as the most immediate solution to implement structural adaptations. However, there is also a growing interest in extending morphing functionalities to the aileron region preserving its main functionality in controlling aircraft directional stability. In fact, the external region of the wing seems to be the most effective in producing "lift over drag" improvements by morphing. Thus, the objective of the presented research is to achieve a certain drag reduction in off-design flight points by adapting wing shape and lift distribution following static deflections. In perspective, the developed device could also be used as a load alleviation system to reduce gust effects, augmenting its frequency bandwidth. In this paper, the preliminary design of the adaptive aileron is first presented, assessed on the base of the external aerodynamic loads. The primary structure is made of 5 segmented ribs, distributed along 4 bays, each splitted into three consecutive parts, connected with spanwise stringers. The aileron shape modification is then implemented by means of an actuation system, based on a classical quick-return mechanism, opportunely suited for the presented application. Finite element analyses were assessed for properly sizing the load-bearing structure and actuation systems and for characterizing their dynamic behavior. Obtained results are reported and widely discussed. © COPYRIGHT SPIE. Downloading of the abstract is permitted for personal use only.
Journal of Theoretical and Applied Mechanics
Design of morphing wings at increasing TRL is common to several research programs worldwide. They are focused on the improvement of their performance that can be expressed in several ways, indeed: aerodynamic efficiency optimization, fuel consumption reduction, COx and NOx emission reduction and so on, or targeted to overcome the classical drawbacks related to the introduction of a novel technology such as system complexity increase and management of certification aspects. The Consortium for Research and Innovation in Aerospace in Quebec (CRIAQ) lunched project MD0505 that can be inserted in this crowded frame. The target of this cooperation, involving Canadian and Italian academies and a research centre, is the development of a camber "morphing aileron" integrated on an innovative full scale wing tip of the next generation regional aircraft. This paper focuses on the preliminary design and the numerical modeling of its architecture. The structural layout is, at the beginning, described in detail and furthermore, a finite element (FE) model of the entire aileron architecture is assessed and used to verify the structural integrity under prescribed operational conditions.
The Aeronautical Journal, 2016
The actuation mechanism is a crucial aspect in the design of morphing structures due to the very stringent requirements involving actuation torque, consumed power, and allowable size and weight. In the framework of the CRIAQ MD0-505 project, novel design strategies are investigated to enable morphing of aeronautical structures. This paper deals with the design of a morphing aileron with the main focus on the actuation technology. The morphing aileron consists of segmented 'finger-like' ribs capable of changing the aerofoil camber in order to match target aerodynamic shapes. In this work, lightweight and compact actuation kinematics driven by electromechanical actuators are investigated to actuate the morphing device. An unshafted distributed servo-electromechanical actuation arrangement is employed to realise the transition from the baseline configuration to a set of target aerodynamic shapes by also withstanding the aerodynamics loads. Numerical investigations are detailed ...
Recent Progress in Some Aircraft Technologies (InTech), 2016
European Union is involving increasing amount of resources on research projects that will dramatically change the costs of building and operating aircraft in the near future. Morphing structures are a key to turn current airplanes to more efficient and versatile means of transport, operating into a wider range of flight conditions. The concept of morphing may aim at a large number of targets, and its assessment strongly depends on the final objectives and the components where it has to be deployed. Maneuver, takeoff, landing, cruise conditions, just to cite few and very general examples, have all their own peculiarities that drive the specifications the wing shape change has to suit on. In general, an adaptive structure ensures a controlled and fully reversible transition from a baseline shape to a set of different configurations, each capable of withstanding the relative external loads. The level of complexity of morphing structures naturally increases as a consequence of the augmented functionality of the reference system. Actuation mechanisms constitute a very crucial aspect for adaptive structures design because has to comply variable wing shapes with associated loads and ensure the prescribed geometrical envelope. This chapter provides a presentation of the state of the art, technical requirements, and future perspectives of morphing ailerons. It addresses morphing aircraft component architecture and design with a specific focus on the structural actuator system integra‐ tion. The approach, including underlying concepts and analytical formulations, combines methodologies and tools required to develop innovative air vehicles. Aileron is a very delicate region, where aeroelastic phenomena may be very important because of the very reduced local stiffness and the complex aerodynamics, typical of the wingtip zone. On the other side, this wing segment showed to be the one where higher cruise benefits could be achieved by local camber variations. This target was achieved while keeping the typical maneuver functions.
Journal of Theoretical and Applied Mechanics, 2017
Design of morphing wings at increasing TRL is common to several research programs worldwide. They are focused on the improvement of their performance that can be expressed in several ways, indeed: aerodynamic efficiency optimization, fuel consumption reduction, COx and NOx emission reduction and so on, or targeted to overcome the classical drawbacks related to the introduction of a novel technology such as system complexity increase and management of certification aspects. The Consortium for Research and Innovation in Aerospace in Quebec (CRIAQ) lunched project MD0505 that can be inserted in this crowded frame. The target of this cooperation, involving Canadian and Italian academies and a research centre, is the development of a camber "morphing aileron" integrated on an innovative full scale wing tip of the next generation regional aircraft. This paper focuses on the preliminary design and the numerical modeling of its architecture. The structural layout is, at the beginning, described in detail and furthermore, a finite element (FE) model of the entire aileron architecture is assessed and used to verify the structural integrity under prescribed operational conditions.
Smart Materials and Structures, 2018
Aircraft industry is by now deeply involved in technological breakthroughs bringing innovative frameworks, in which the morphing systems constitute the most promising scenario. These systems are taking a remarkable role among the unconventional solutions for the improvement of performance in the operating conditions. The application of morphing devices involves a combination among structural and aerodynamic analyses, actuation requirements, weight assessment and flight control performance. The research project CRIAQ-MDO505, Canadian-European cooperation project on smart technologies, has investigated morphing structures potential through the design and the manufacturing of a variable camber aileron tailored to CS-25 category aircraft applications. This paper is especially focused on the most considerable results able to validate the conceptual design: functionality, ground vibration and wind tunnel tests outcomes have been discussed. The ailerons typically constitute crucial elements for the aerodynamic forces equilibrium of the wing. Therefore, compared to the traditional architectures, the need of studying the dynamic performance and the following aeroelastic impact is, in the specific case of servo-actuated variable-shaped systems, higher. Relying upon the experimental evidence within the present research, the issue appeared concerns the critical importance of considering the dynamic modelling of the actuators in the design phase of a smart device. The higher number of actuators and mechanisms involved makes de facto the morphing structure much more complex. In this context, the action of the actuators has been modelled within the numerical model of the aileron: the comparison between the modal characteristics of numerical predictions and testing activities has shown a high level of correlation. Moreover, the compliance of the device with the design morphing shapes has been proved by wind tunnel test. The outcomes are expected to be key insights for future designers to better comprehend the dynamic response of a morphing aileron, primary knowledge for flutter and failure analyses.
Advances in aircraft and spacecraft science, 2014
The paper presents the development of numerical models referred to a morphing actuated aileron. The structural solution adopted consists of an internal part made of a composite chiral honeycomb that bears a flexible skin with an adequate combination of flexural stiffness and in-plane compliance. The identification of such structural frame makes possible an investigation of different actuation concepts based on diffused and discrete actuators installed in the skin or in the skin-core connection. An efficient approach is presented for the development of aeroelastic condensed models of the aileron, which are used in sensitivity studies and optimization processes. The aerodynamic performances and the energy required to actuate the morphing surface are evaluated and the definition of a general energetic performance index makes also possible a comparison with a rigid aileron. The results show that the morphing system can exploit the fluid-structure interaction in order to reduce the actuation energy and to attain considerable variations in the lift coefficient of the airfoil.
Aeronautical Journal, 2018
A new wing-tip concept with morphing upper surface and interchangeable conventional and morphing ailerons was designed, manufactured, bench and wind-tunnel tested. The development of this wing-tip model was performed in the frame of an international CRIAQ project, and the purpose was to demonstrate the wing upper surface and aileron morphing capabilities in improving the wing-tip aerodynamic performances. During numerical optimisation with 'in-house' genetic algorithm software, and during wind-tunnel experimental tests, it was demonstrated that the air-flow laminarity over the wing skin was promoted, and the laminar flow was extended with up to 9% of the chord. Drag coefficient reduction of up to 9% was obtained when the morphing aileron was introduced. Copyright © Royal Aeronautical Society 2018.
Journal of Engineering Research and Reports, 2024
The preliminary structural design of ailerons in regional jet liners is essential because ailerons are critical control surfaces that enable the pilot to roll the airplane across its longitudinal direction. Ailerons are located on the trailing edge of the wing and are designed to create a differential lift between the wing's upper and lower surfaces, which generates a rolling moment that allows the aircraft to turn. The preliminary structural design of ailerons involves determining the appropriate size, shape, and material for the aileron structure, ensuring that it is strong enough to withstand the loads that it will experience during flight. The design must also consider factors such as weight, aerodynamics, and maneuverability. Ailerons are subjected to significant aerodynamic forces and loads during flight, so their structural design must be robust enough to withstand these loads without failing. If ailerons are not properly designed, they can fail, which can result in a loss of control of the aircraft, leading to a potentially catastrophic situation. Therefore, the preliminary structural design of ailerons is critical to ensure that the aircraft is safe to fly, and the pilot can control it effectively during all phases of flight
32nd AIAA Applied Aerodynamics Conference, 2014
In this paper the authors present an analysis of the boundary layer behavior, mainly concerning its transition from laminar to turbulent and its detachment, using morphing techniques applied to wing upper-surface airfoil and aileron airfoil. Morphing of the wing upper surface is achieved using two control points, and the original rigid aileron shape is changed using two methods; one method is based on the morphing technique used on the upper surface of the wing, the second method is based on rotations at different articulation points along the chord of the aileron. The upper-surface morphing coupled with either of the two aileron morphing methods use an 'in-house' genetic algorithm software which is here described. The ability of the morphing method to advance or delay the transition from laminar to turbulent flow on the upper surface of the wing is analyzed. The aileron shape changing methods are evaluated according to their improvement of the lift coefficient and their delay of the boundary layer detachment. This analysis is a prerequisite for the validation of the wing-with-aileron prototype, which will take place at the NRC wind tunnel.
Journal of Mechanical Engineering Science and Technology, 2020
Aileron is a control surface that functions as a regulator of roll motion. The movements of the ailerons are opposite to the left and right sides. Previous studies have shown that graphs of hinge moment coefficient (Chm) values increases with increasing angle of attack. This study is to determine the aerodynamic characteristics of aileron by combining the surface area of the vane into the aileron by varying the aileron's deflection. The calculation is performed using a numerical method in two dimensions (2D) commercial CFD simulation software. The results of the study concluded that the hinge moment coefficient for modified airfoil at δA =-20°, 0°, and 20° was-0.071, 0.078, and 0.177, respectively. These values are smaller when compared to Chm value in basic aileron that was-0.094, 0.095, and 0.201, respectively.
Composite Structures, 2009
The current full depth aluminium aileron installed on the P180 AVANTI aircraft has been selected, as reference baseline, for the design of a new CFRP aileron developed within the VITAS project (Vector for Innovative Sustainable Air Transportation). This new composite laminate structure, manufactured by using the RTM process, has been designed maintaining the same geometry, functional performances and attachment fittings of the aluminium component. An iterative design methodology, developed by using both simplified and detailed design approach, has led to an optimized aileron concept characterised by a strong reduction of the number of the structural subparts and by a considerable increase of the weight/ costs ratio. Finally, the effectiveness of the developed full scale demonstrator has been successfully proved at the ultimate static load, satisfying the same test performed for the certification of the aluminium aileron.
Journal of Guidance, Control, and Dynamics, 1990
AIAA Modeling and Simulation Technologies Conference, 2015
This paper offers an introduction to the concept of system modeling to validate the feasibility of a multidisciplinary actuation solution with the constraints of concrete research applications. To explain the modeling procedure, the case of a morphing wing aileron actuation solution is presented. The requirements and limitations for the design are presented, then a detailed solution is elaborated. Finally the modeling of this solution is developed in the Matlab/Simulink environment to validate its practicality. This approach generates a simple but representative model with a relatively high degree of accuracy without requiring detailed information about the internal system parts. The modeling system is a cornerstone of a morphing wing aileron control project with potential industrial applications.
WIT Transactions on the Built Environment, 2004
This work describes the structural design of a composite material aileron of a business aircraft with the target of weight reduction with respect to the metallic reference baseline. It proposes a multi-step procedure for the design and analysis of a composite material structure. A carbon-epoxy material is used for the structural item. An integrated procedure (FEM/analytical and computational formulations) for the design and analysis is developed. In the first level the structural item is considered as concentrated elements. The internal loads are evaluated by elementary theory and a preliminary layup configuration for the structural components (skin, spar, etc.) is chosen by means of a stand-alone approach using a structural sizing software. In the next step a finite element model of the structural item is developed with the preliminary layups, and a general-purpose finite element software is used to evaluate the internal FEA loads acting on the different structural components. Fina...
INCAS BULLETIN, 2016
In this project, a wing tip of a real aircraft was designed and manufactured. This wing tip was composed of a wing and an aileron. The wing was equipped with a composite skin on its upper surface. This skin changed its shape (morphed) by use of 4 electrical in-house developed actuators and 32 pressure sensors. These pressure sensors measure the pressures, and further the loads on the wing upper surface. Thus, the upper surface of the wing was morphed using these actuators with the aim to improve the aerodynamic performances of the wing-tip. Two types of ailerons were designed and manufactured: one aileron is rigid (non-morphed) and one morphing aileron. This morphing aileron can change its shape also for the aerodynamic performances improvement. The morphing wing-tip internal structure is designed and manufactured, and is presented firstly in the paper. Then, the modern communication and control hardware are presented for the entire morphing wing tip equipped with actuators and sensors having the aim to morph the wing. The calibration procedure of the wing tip is further presented, followed by the open loop controller results obtained during wind tunnel tests. Various methodologies of open loop control are presented in this paper, and results obtained were obtained and validated experimentally through wind tunnel tests.
54th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference, 2013
Smart materials have been widely applied in morphing aerospace structures, improving performance and reducing weight and mechanical complexity when compared to conventional actuators. However these novel components also have intrinsic limitations that restrict the capabilities of the resultant structures. This paper introduces the Synergistic Smart Morphing Aileron (SSMA), which overcomes the individual limitations of the constituent materials. Independent control surfaces mechanisms, driven by shape memory alloy and micro-fiber composite actuators are presented, culminating in a fused design of both technologies that improves the overall actuation range and bandwidth. The concept of synergetic use of smart material is not widely diffused in the scientific community and it is added upon by this study.
AIAA Atmospheric Flight Mechanics Conference 2012, 2012
The paper presents a smart way to actuate and to control the airfoil shape of a morphing wing. The actuation system development is based on some smart material actuators like Shape Memory Alloys, disposed in two parallel actuation lines, and its control is performed by using a fuzzy logic PD controller of Mamdani type.
2000
The subject of this investigation is the application of CFD computations to flows around airplane ailerons combined with flight mechanical simulations to study the impact on airplane rolling maneuvers and aileron dynamics. The practical application is on Saab 2000 commuter airplane. In the validation of CFD computations the low speed airfoils FX 61-163 and FX 6617AII-182 were investigated with the 2D Navier-Stokes code ns2d by comparing the computations with selected wind tunnel experiments. The medium speed MS(1)-0313 and the transonic DLBA032 airfoils with plain ailerons were investigated with ns2d and NSMB codes in selected wind tunnel cases representative for the ailerons of Saab 2000 aircraft. One algebraic and three k-e turbulence models were used in the calculations at different aileron deflections. The effects of local mesh refinement and grid convergence were studied on the aerodynamic coefficients. Two-dimensional CFD computations were made on Saab 2000 aileron to compare ...
AIAA Atmospheric Flight Mechanics Conference, 2011
The main objectives of this research work are: the design and the wind tunnel testing of a controller for a new morphing mechanism using smart materials made of Shape Memory Alloy (SMA) for the actuators, and the aero-elasticity studies for the morphing wing. The finally obtained configuration for the controller is a combination of a bi-positional controller (on-off) and a PI (proportional-integral) controller, due to the two phases (heating and cooling) of the SMA wires' interconnection. Firstly, the controller is used for the open loop development step of a morphing wing project, while, further, it is included as an internal loop in the closed loop architecture of the morphing wing system. In the controller design procedure four step are considered: 1) SMA actuators model numerical simulation for different loading force cases; 2) linear system approximation in the heating and cooling phases using Matlab's System Identification Toolbox and the numerical values obtained in the first step; 3) selecting the controller type and its tuning for each of the two SMA actuators' phasesheating and cooling; and 4) integration of the two controllers just obtained into a single controller. For the controller validation three actions are taken: 1) numerical simulation; 2) bench testing; and 3) wind tunnel testing. For the third part of this study, aeroelastic studies, the purpose is to determine the flutter conditions in order to be avoided during wind tunnel tests. These studies show that aeroelastic instabilities for the morphing configurations considered appears at Mach number 0.55, which is higher than the wind tunnel Mach number limit speed of 0.3.
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