27/05/2025, 18:58 SIS 2.
Procedimento para conversão para material rodante de alta resistência com longa
05/02/2024 vida útil e esteiras de passo de 218 mm em determinados tratores de esteiras D8N,
D8R e D8T {4150} (M0069972-04)
SMCS - 4150
PIP i10096446
Trator de esteiras
D8 GC (S/N: M8D1-UP; KGX1-UP) -
202 1058
D8N (S/N: 9TC1-UP; 1XJ1-UP; 5TJ1-UP; 7TK1-UP)
21: 5 / 0 2 489
5 5/ 2
D8R (N/S: JR81-UP; DWJ1-UP; MEJ1-UP; RJM1-UP; 7XM1-UP; 9EM1-UP; T5X1-UP)
D8R Série II (S/N: AKA1-UP; 6YZ1-UP)
M0 :44- 7
8
0
© 2 6997 03:00
D8T (N/S: AW41-UP; JJ51-UP; MB81-UP; J8B1-UP; FMC1-UP; MLN1-UP; FCT1-UP; KPZ1-
UP)
Histórico de revisão: 025 2
Tabela 1 Cat
erp
illa
Revisão Resumo das alterações
04
03
Conteúdo principal atualizado.
Adicionado (S/N: M8D; KGX) rI nc.
Introdução
Não execute nenhum procedimento nesta Instrução Especial até ter lido e entendido as
informações.
Esta Instrução Especial contém os procedimentos e informações necessários para a conversão
do material rodante móvel do D8 SystemOne ou do material rodante D8 convencional para o
material rodante de alta resistência com vida útil estendida (HDXL) em determinados tratores de
esteiras D8N, D8R e D8T. A esteira do D8 HDXL tem um passo de articulação de 218 mm
(8,58 pol.) . Esse passo de articulação requer configurações específicas de bogie principal,
montagem da polia intermediária e roda dentada, diferentes das esteiras convencionais com
passo de 215,90 mm (8,50 pol.) .
Esta Instrução Especial foi escrita apenas para máquinas equipadas com a configuração de
trem de pouso suspenso. Leia toda a Instrução Especial e tenha clareza sobre ela antes de
solicitar quaisquer peças ou executar quaisquer procedimentos.
Seção de Segurança
PERCEBER
Deve-se tomar cuidado para garantir que os fluidos estejam
contidos durante a inspeção, manutenção, testes, ajustes e
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reparos do produto. Esteja preparado para coletar o fluido em
recipientes adequados antes de abrir qualquer compartimento
ou desmontar qualquer componente que contenha fluidos.
Consulte a Publicação Especial, PERJ1017, "Catálogo de
Ferramentas de Serviço do Revendedor" para obter ferramentas
e suprimentos adequados para coletar e conter fluidos em
produtos Cat ® .
Descarte todos os fluidos de acordo com as regulamentações e
exigências locais.
Podem ocorrer ferimentos pessoais ao fazer a manutenção da
estrutura do rolete da esteira sem consultar o manual de
desmontagem e montagem.
Consulte o manual de desmontagem e montagem que contém o
procedimento de desmontagem que deve ser usado para fazer a
manutenção segura da estrutura do rolo da esteira.
Lesões pessoais ou morte podem ocorrer ao levantar um
conjunto pesado.
O conjunto pesado pode cair se for usado um guincho incorreto
para levantar a carga.
Certifique-se de que o guindaste tenha a capacidade correta
para içar um conjunto pesado. O peso aproximado do conjunto
é fornecido abaixo.
Peças necessárias
Tabela 2
Qtd. Número da peça Descrição
16 3S-1349 (1) Arruela dura
64 5P-1076 (1) (2) Arruela dura
64 5P-2228 (1) (2) Parafuso
70 5P-7665 Parafuso
64 5P-8249 (1) Arruela dura
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64 6T-1140 Parafuso
344 6V-1723 Parafuso de trilho
4 6V-1724 Parafuso
4 6V-1725 Parafuso
70 6V-5841 Arruela dura
344 7G-6442 Porca de trilha
70 7H-3608 Noz
88 7T-2392 (3) Track Shoe
16 7T-4699(4) Plate
16 7T-4700 (1) Resilient Pad Assembly
32 7T-9307(1) Cartridge Pin Assembly
16 8T-4934 (4) Bolt
32 8T-4994 Hard Washer
64 8T-5360(1) (5) Washer
32 8T-8924 Bolt
64 8T-9380 (1)(5) Bolt
16 9W-4480 (6) Bolt
8 9W-4481 (6) Insert
2 111-1729(7) Track Idler Gp
2 111-1730(8) Track Idler Gp
32 131-1651 (1) Track Roller Cap Assembly
8 246-0775(9) Track Roller Gp
8 246-0779 Double Flange Track Roller
16 248-2987 Guide
10 278-2375 Sprocket Segment
8 306-9441 (1) Track Idler Cap Assembly
8 307-0762 (4) Block
2 502-6141 Link As
(1) As needed, if worn or not reusable.
(2) For bogie pad mounting with 1/2" - 13 bolt holes (S/N: KPZ2780-UP).
(3) Any D8 conventional track shoe will fit D8 HDXL track bolt hole pattern. The 7T-2392 Track Shoe track shoe (
610 mm (24.02 inch) ES) listed only as one possibility. See Undercarriage Parts Sales Kit PECP3003-08 for extra
shoe widths and types. The widest shoe that will fit a standard gauge D8R, D8N, or D8T tractor is 710 mm
(28 inch).
(4) Only for use with conventional major bogies: 310-2901 Bogie As (Front) and 310-2902 Bogie As (Rear) or 9W-7416
Bogie As (Rear) and 9W-7417 Bogie As (Front). See section "Installation of Idlers on SystemOne Bogie".
(5) For bogie pad mounting with 7/16" - 14 bolt holes (S/N: KPZ1-2779).
(6) Only for use with SystemOne major bogies: 310-2905 Bogie As (Front) and 310-2906 Bogie As (Rear). See section
"Installation of Idlers on SystemOne Bogie".
(7) For waste applications 244-1324 Track Idler Gp with duo-cone seal guards is offered.
(8) For waste applications 244-1323 Track Idler Gp with duo-cone seal guards is offered.
(9) If the machine is equipped with carrier rollers, then refer to Table 3 for extra required parts.
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Table 3
Extra Parts For Machines With Carrier Rollers
Qty Part Number Description
2 246-0775 Track Roller Gp
4 131-1651 Track Roller Cap Assembly
8 6T-1140 Bolt
8 5P-8249 Hard Washer
Preparation of Undercarriage
Removal of Old Undercarriage
1. Separate the track on both sides of the machine. Remove and discard the track. Refer to
Disassembly and Assembly, "Track - Separate" for the proper procedure.
2. Remove and discard the track rollers. Refer to Disassembly and Assembly, "Track Roller -
Remove".
3. If the machine is equipped with SystemOne bolt-on Center Tread Idler (CTI) guards, remove
and discard the guards and bolts.
4. Remove and discard the track idlers. Idler caps, mounting bolts, washers, and idler shaft
shim blocks (If Equipped) can be reused if in good condition. Refer to Disassembly and
Assembly, "Idler - Remove".
Illustration 1 g03046863
5 mm (0.2 inch) shim plate installed between bogie pad and frames.
5. Evaluate bogie pad reuse per REHS1757 . If the bogie pad has an extra 5 mm (0.20 inch)
shim under the bogie pad, the shim can remain in place. D8 HDXL Undercarriage installed
on conventional major bogies will require 5 mm (0.20 inch) shim plates. See section
"Installation of Idlers on Conventional Bogie".
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6. Evaluate track guide reuse per , REHS1757 . If worn, remove and discard the track guides.
Refer to Disassembly and Assembly, "Track Roller Frames - Remove".
7. If the machine is equipped with carrier rollers, remove and discard the carrier rollers.
8. Remove and discard the sprocket segments. Refer to Disassembly and Assembly,
"Sprocket Segment - Remove and Install".
9. Use a wire wheel or brush to remove rust and dirt from the mounting surfaces of rollers,
idlers, sprockets, and track guides. The mounting surfaces must be clean and flat.
Modification Of The Track Roller Frame Idler Guarding
Note: Perform this section only if the machine is equipped with SystemOne Center Tread Idlers.
If not, skip to "Installation of D8 HDXL".
Position the track roller frames right side up.
Illustration 2 g03048417
Dimensions for idler guard modification on front track roller frame.
(A) 260 mm (10.24 inch). Finished width should be 130 mm (5.12 inch) on either side of the center line.
(B) 321 mm (12.6 inch)
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Illustration 3 g03049896
Front track roller frame idler guarding to be removed
Illustration 4 g06143300
Leave factory or field welds in place.
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Illustration 5 g03050146
Front track roller frame after idler guard removal and idler installation.
1. Cut away the front idler guarding as indicated in Illustration 2 and 3.
2. Do not remove factory or field welds on the underside of the frame. See Illustration 4.
Illustration 6 g03049545
Dimensions for idler guard modification on rear track roller frame
(C) 260 mm (10.24 inch). Finished width should be 130 mm (5.12 inch) on either side of the center line.
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Illustration 7 g03049876
Rear track roller frame idler guarding to be removed.
Illustration 8 g03049884
Rear track roller frame after idler guard removal and idler installation.
3. Cut away the rear idler guarding as indicated in Illustration 6 and 7.
4. Do not remove factory or field welds on the underside of the frame. See Illustration 4.
Installation of D8 HDXL
Determine The Existing Major Bogie Type: SystemOne or
Conventional
The conversion procedure and parts depend on which type of front and rear major bogie arms
are on the tractor: SystemOne or conventional. HDXL track ( 218 mm (8.58 inch) pitch) is
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compatible with either type of major bogie. However, using this link pitch requires specific major
bogie and idler mounting that is different than conventional 215.90 mm (8.50 inch) pitch track.
Illustration 9 g06082437
(Upper) D8 SystemOne major bogie arm with CTI showing horizontal mounting surface for five bolt lower guard.
(Lower) Conventional D8 major bogie with conventional idler showing angled surface of major bogie arm.
SystemOne major bogies can be identified visually on the bogie arm profile directly below the
front or rear major bogie pin. The SystemOne major bogie arm will have a horizontal surface
where an idler guard can be mounted. The major bogie may have either a guard with five bolts
or a cover plate with three bolts installed in this area. Refer to Illustration 9.
If the major bogies are the SystemOne type, then proceed to "Installation of Idlers on
SystemOne Bogie".
Conventional major bogies can be identified visually by the angled surface of the major bogie
arm as shown in Illustration 9. There are no guard mounting bolt holes on conventional major
bogies. If the major bogies are conventional, then proceed to "Installation of Idlers on
Conventional Bogie".
Installation of Idlers on SystemOne Bogie
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The table below lists the required parts for this portion of the procedure. Refer to Disassembly
and Assembly, "Track Idler - Install" for additional information on this section.
Table 4
Item Qty Part Number Description
12 2 111-1729(1) Track Idler Gp
13 2 111-1730(2) Track Idler Gp
14 16 9W-4480 (3) Bolt
17 16 3S-1349 (4) Hard Washer
18 8 306-9441 (4) Track Idler Cap Assembly
19 8 9W-4481 (3) Insert
(1) 620 mm (24.4 inch) tread diameter. Rear idler
(2) 698 mm (27.5 inch) tread diameter. Front idler
(3) Only for use with SystemOne major bogies: 310-2905 Bogie As (Front) and 310-2906 Bogie As (Rear).
(4) As needed, if worn or not reusable
Illustration 10 g06077368
Idler installation on SystemOne major bogies
(F) Rear SystemOne major bogie
(G) Front SystemOne major bogie
(12) 111-1729 Track Idler Gp, rear
(13) 111-1730 Track Idler Gp, front
(14) 9W-4480 Bolt 139 mm (5.47 inch). Torque to 1600 ± 200 N·m (1180 ± 148 lb ft). Torque abutment side first.
(17) 3S-1349 Hard Washer
(18) 306-9441 Track Idler Cap Assembly
(19) 9W-4481 Insert
1. Position the new idlers in place and verify that the idler has clearance with the guarding and
rotates freely without interference. Idler and major bogie arm should be oscillated fully
upward to check rotation.
2. Skip to "Installation of Track Rollers and Track Guides on the Track Roller Frame".
Installation of Idlers on Conventional Bogie
The table below lists the required parts for this portion of the procedure. Refer to Disassembly
and Assembly, "Track Idler - Install" for additional information on this section.
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Table 5
Item Qty Part Number Description
12 2 111-1729(1) Track Idler Gp
13 2 111-1730(2) Track Idler Gp
15 16 8T-4934 (3) Bolt
16 8 307-0762 (3) Block
17 16 3S-1349 (4) Hard Washer
18 8 306-9441 (4) Track Idler Cap Assembly
20 16 7T-4699 Plate
8T-9380(4)(5) Bolt
21 64
5P-2228(4)(6) Bolt
8T-5360(4)(5) Washer
22 64
5P-1076(4)(6) Hard Washer
23 16 7T-4700 Resilient Pad Assembly
(1) 620 mm (24.4 inch) tread diameter. Rear idler
(2) 698 mm (27.5 inch) tread diameter. Front idler
(3) Only for use with conventional major bogies: 310-2901 Bogie As (Front) and 310-2902 Bogie As (Rear) or 9W-7416
Bogie As (Rear) and 9W-7417 Bogie As (Front).
(4) As needed, if worn or not reusable
(5) For bogie pad mounting with 7/16" - 14 bolt holes S/N:KPZ-2779
(6) For bogie pad mounting with 1/2" - 13 bolt holes S/N:KPZ2780-UP
Illustration 11 g06075328
Idler installation on Conventional major bogies
(D) Rear conventional major bogie
(E) Front conventional major bogie
(12) 111-1729 Track Idler Gp, rear
(13) 111-1730 Track Idler Gp, front
(15) 8T-4934 Bolt 165 mm (6.50 inch). Torque to 1600 ± 200 N·m (1180.10 ± 147.51 lb ft). Torque abutment side first.
(16) 307-0762 Block
(17) 3S-1349 Hard Washer
(18) 306-9441 Track Idler Cap Assembly
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Illustration 12 g06081034
Illustration 13 g06082504
1. Install two bogie pads (23) and two shim plates (20) using eight bolts (21), and eight
washers (22) per each major bogie. The shim plates (20) should be installed per Illustration
12. There are four major bogies per track frame. The shim plates are required on
conventional major bogies.
2. Position the new idlers in place and verify that the idler has clearance with the guarding and
rotates freely without interference. Idler and major bogie arm should be oscillated fully
upward to check rotation.
Installation of Track Rollers and Track Guides on the Track
Roller Frame
Use the following hardware to complete this portion of the procedure. Refer to Disassembly and
Assembly, "Track Roller - Install" for additional information on this section.
Table 6
Item Qty Part Number Description
4 8 246-0775 Track Roller Gp
5 8 246-0779 Double Flange Track Roller
6 32 131-1651 Track Roller Cap Assembly
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7 64 6T-1140 Bolt
8 64 5P-8249 Hard Washer
9 16 248-2987 Guide
10 32 8T-8924 Bolt
11 32 8T-4994 Hard Washer
Illustration 14 g03092180
(4) 246-0775 Track Roller Gp
(5) 246-0779 Double Flange Track Roller
(6) 131-1651 Track Roller Cap Assembly
(7) 6T-1140 Bolt. Torque to 750 ± 70 N·m (550 ± 50 lb ft) (Torque abutment side first).
(8) 5P-8249 Hard Washer
(9) 248-2987 Guide
(10) 8T-8924 Bolt. Torque to 475 ± 50 N·m (350 ± 37 lb ft).
(11) 8T-4994 Hard Washer
Installation of Sprocket Segments
The table below lists the required parts for this portion of the procedure. Refer to Disassembly
and Assembly, "Sprocket Segment - Install" for additional information on this section.
Table 7
Item Qty Part Number Description
1 10 278-2375 Sprocket Segment
2 70 5P-7665 Bolt
3 70 7H-3608 Nut
30 70 6V-5841 Hard Washer
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Illustration 15 g06075333
(1) 278-2375 Sprocket Segment
(2) 5P-7665 Bolt. Apply SAE 30W oil or anti-seize to threads. Torque all nuts to 300 ± 30 N·m (221 ± 22 lb ft). Turn all
nuts an extra 1/3 turn.
(3) 7H-3608 Nut
(30) 6V-5841 Hard Washer
Track Installation
The table below lists the required parts for this portion of the procedure. Refer to Disassembly
and Assembly, "Track - Connect" for additional information on this section.
Table 8
Item Qty Part Number Description
24 2 502-6141 Link As
25 88 7T-2392(1) Track Shoe
26 344 6V-1723 Track Bolt
27 344 7G-6442 Track Nut
28 4 6V-1724 Bolt
29 4 6V-1725 Bolt
(1) Any D8 conventional track shoe will fit D8 HDXL track bolt hole pattern. The 7T-2392 Track Shoe ( 610 mm
(24.02 inch) ES) listed only as one possibility. See Undercarriage Parts Sales Kit PECP3003–08 for extra shoe
widths and types. The widest shoe that will fit a standard gauge D8R, D8N, or D8T tractor is 710 mm (28 inch).
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Note: Torque standard bolts to 650 ± 70 N·m (480 ± 52 lb ft). Then turn the bolts an extra 1/3
turn.
Illustration 16 g06075345
1. Torque master bolts to 650 ± 70 N·m (480 ± 50 lb ft). Then turn the master bolts an extra 1/3
turn.
2. Adjust track tension and prepare the machine for operation. Refer to the Operation and
Maintenance Manual.
Reference Section
Reference: Special Instruction, REHS1757 , "Rebuild Guidelines for the Suspended
Undercarriage"
Reference: Disassembly and Assembly, SENR3412 , "Track"
Reference: Disassembly and Assembly, SENR3412 , "Track Roller Frames"
Reference: Disassembly and Assembly, SENR3412 , "Track Rollers"
Reference: Disassembly and Assembly, SENR3412 , "Sprocket Segments"
Reference: Disassembly and Assembly, SENR3412 , "Idlers"
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Reference: Disassembly and Assembly, RENR3677 , "Track - Separate"
Reference: Disassembly and Assembly, RENR3677 , "Track Roller Frame - Remove"
Reference: Disassembly and Assembly, RENR3677 , "Track Roller - Remove"
Reference: Disassembly and Assembly, RENR3677 , "Track Roller - Install"
Reference: Disassembly and Assembly, RENR3677 , "Idler - Remove"
Reference: Disassembly and Assembly, RENR3677 , "Idler - Install"
Reference: Disassembly and Assembly, RENR3677 , "Track Roller Frames - Install"
Reference: Disassembly and Assembly, RENR3677 , "Sprocket Segment - Remove and Install"
Reference: Disassembly and Assembly, RENR3677 , "Track - Connect"
Reference: Disassembly and Assembly, SENR8327 , "Track - Separate"
Reference: Disassembly and Assembly, SENR8327 , "Track Roller Frames - Remove"
Reference: Disassembly and Assembly, SENR8327 , "Track Roller - Remove"
Reference: Disassembly and Assembly, SENR8327 , "Track Roller - Install"
Reference: Disassembly and Assembly, SENR8327 , "Sprocket Segment - Remove and Install"
Reference: Disassembly and Assembly, SENR8327 , "Idler - Remove"
Reference: Disassembly and Assembly, SENR8327 , "Idler - Install"
Reference: Disassembly and Assembly, SENR8327 , "Track Roller Frames - Install"
Reference: Disassembly and Assembly, SENR8327 , "Track - Connect"
Reference: Disassembly and Assembly, RENR7481 , "Track - Separate"
Reference: Disassembly and Assembly, RENR7481 , "Track Roller Frames - Remove"
Reference: Disassembly and Assembly, RENR7481 , "Track Roller - Remove"
Reference: Disassembly and Assembly, RENR7481 , "Track Roller - Install"
Reference: Disassembly and Assembly, RENR7481 , "Sprocket Segment - Remove and Install"
Reference: Disassembly and Assembly, RENR7481 , "Idler - Remove"
Reference: Disassembly and Assembly, RENR7481 , "Idler - Install"
Reference: Disassembly and Assembly, RENR7481 , "Track Roller Frames - Install"
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Reference: Disassembly and Assembly, RENR7481 , "Track - Connect"
Reference: Disassembly and Assembly, M0076745 , "Track - Separate"
Reference: Disassembly and Assembly, M0076745 , "Track Roller Frames - Remove"
Reference: Disassembly and Assembly, M0076745 , "Track Roller - Remove"
Reference: Disassembly and Assembly, M0076745 , "Track Roller - Install"
Reference: Disassembly and Assembly, M0076745 , "Sprocket Segment - Remove and Install"
Reference: Disassembly and Assembly, M0076745 , "Idler - Remove"
Reference: Disassembly and Assembly, M0076745 , "Idler - Install"
Reference: Disassembly and Assembly, M0076745 , "Track Roller Frames - Install"
Reference: Disassembly and Assembly, M0076745 , "Track - Connect"
PIP-10582489
2025/05/27
21:57:59-03:00
i06628883
© 2025 Caterpillar Inc.
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