This article is an open access article distributed under the terms and conditions of the Creative... more This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY
Many devices and objects, from microelectronics to microfluidics, consist of parts made from diss... more Many devices and objects, from microelectronics to microfluidics, consist of parts made from dissimilar materials, such as different polymers, metals or semiconductors. Techniques for joining such hybrid micro-devices, generally, are based on gluing or thermal processes, which all present some drawbacks. For example, these methods are unable to control the size and shape of the bonded area, and present risks of deterioration and contamination of the substrates. Ultrashort laser bonding is a non-contact and flexible technique to precisely join similar and dissimilar materials, used both for joining polymers, and polymers to metallic substrates, but not yet for joining polymers to silicon. We report on direct transmission femtosecond laser bonding of poly(methyl methacrylate) (PMMA) and silicon. The laser process was performed by focusing ultrashort laser pulses at high repetition rate at the interface between the two materials through the PMMA upper layer. The PMMA-Si bond strength was evaluated as a function of different laser processing parameters. A simple, analytical, model was set up and used to determine the temperature of the PMMA during the bonding process. As a proof of concept, the femtosecond-laser bonding of a simple hybrid PMMA-Si microfluidic device has been successfully demonstrated through dynamic leakage tests.
Carbon fibre-reinforced polymers (CFRP), thanks to their properties such as lightness, resistance... more Carbon fibre-reinforced polymers (CFRP), thanks to their properties such as lightness, resistance to corrosion and fatigue, are emerging composite materials in the aeronautic fields, guaranteeing to reduce weight and costs by maintaining high performances in terms of strength and security. For preventing fluid damage and freezing, in aeronautic applications, CFRP parts need to be coated by painting. However, the paint/coating adhesion on CFRP composites is generally poor and affected by surface conditions. In this work, femtosecond laser texturing was investigated as an approach to improve adhesion of superhydrophobic coatings (SHC) to CFRP substrates. The laser textured surfaces show, after coating, a more lasting superhydrophobic behaviour compared to the as received sample, even after several cleaning cycles, demonstrating that the laser pre-treatment is a reliable and green method to enhance the adhesion of the SHC to the composite substrate.
Threshold fluence and incubation during multi-pulse ultrafast laser ablation of quartz
Optics Express
In this work, the incubation effect on the laser ablation threshold of quartz, after multi-shot i... more In this work, the incubation effect on the laser ablation threshold of quartz, after multi-shot irradiation with femtosecond pulses at 1030-nm-wavelength with different repetition rates, was investigated. A strong decrease of the multi-pulse ablation threshold with the number of pulses N was found due to incubation. Moreover, the influence of the repetition rate was negligible in the investigated frequency range which went from 0.06 to 200 kHz. A saturation of the threshold fluence value was observed at number of pulses N > 100 which has been found to be well fitted by an exponential incubation model. Using such model, we estimated the single-pulse ablation threshold value and the incubation coefficient for quartz, which were found equal to Fth,1 = 6.23 ± 0.23 J/cm2 and k = 0.058 ± 0.004.
Many devices and objects, from microelectronics to micro uidics, consist of parts made from dissi... more Many devices and objects, from microelectronics to micro uidics, consist of parts made from dissimilar materials, such as different polymers, metals or semiconductors. Techniques for joining such hybrid micro-devices, generally, are based on gluing or thermal processes, which all present some drawbacks. For example, these methods are unable to control the size and shape of the bonded area, and present risks of deterioration and contamination of the substrates. Ultrashort laser bonding is a non-contact and exible technique to precisely join similar and dissimilar materials, used both for joining polymers, and polymers to metallic substrates, but not yet for joining polymers to silicon. We report on direct transmission femtosecond laser bonding of poly(methyl methacrylate) (PMMA) and silicon. The laser process was performed by focusing ultrashort laser pulses at high repetition rate at the interface between the two materials through the PMMA upper layer. The PMMA-Si bond strength was evaluated as a function of different laser processing parameters. A simple, analytical, model was set up and used to determine the temperature of the PMMA during the bonding process. As a proof of concept, the fs-laser bonding of a simple hybrid PMMA-Si micro uidic device has been successfully demonstrated through dynamic leakage tests.
The possibility of fabricating micrometric pore size membranes is gaining great interest in many ... more The possibility of fabricating micrometric pore size membranes is gaining great interest in many applications, from studying cell signaling, to filtration. Currently, many technologies are reported to fabricate such microsystems, the choice of which depends strictly on the substrate material and on the final application. Here, we demonstrate the capability with a single femtosecond laser source and experimental setup to fabricate micromembranes both on polymeric and multilayer metallic substrate, without the need for moulds, mask, and complex facilities. In particular, the flexibility of laser drilling was exploited to obtain microfilters with pore size of 8 and 18 µm in diameter, on metallic and polymeric substrate, respectively, and controlled distribution. For evaluating the possibility to use such laser-fabricated membranes into biological assay, their biocompatibility has been investigated. To this aim, as a proof of concept, we tested the two materials into viability tests. Th...
Zinc oxide is a safe material for humans, with high biocompatibility and negligible cytotoxicity.... more Zinc oxide is a safe material for humans, with high biocompatibility and negligible cytotoxicity. Interestingly, it shows exceptional antimicrobial activity against bacteria, viruses, fungi, etc., especially when reduced to the nanometer size. As it is easily understandable, thanks to its properties, it is at the forefront of safe antimicrobials in this pandemic era. Besides, in the view of the 2022 European Green Deal announced by the European Commission, even science and nanotechnology are moving towards “greener” approaches to the synthesis of nanoparticles. Among them, biogenic ZnO nanoparticles have been extensively studied for their biological applications and environmental remediation. Plants, algae, fungi, yeast, etc., (which are composed of naturally occurring biomolecules) play, in biogenic processes, an active role in the formation of nanoparticles with distinct shapes and sizes. The present review targets the biogenic synthesis of ZnO nanoparticles, with a specific focus...
Changing the wetting properties of surfaces is attracting great interest in many fields, in parti... more Changing the wetting properties of surfaces is attracting great interest in many fields, in particular to achieve a surface with a superhydrophobic behavior. Laser machining is an emerging technique to functionalize materials with high precision and flexibility without any chemical treatment. However, when it is necessary to treat large area surfaces laser-based methods are still too slow to be exploited in industrial productions. In this work, we show that by improving the laser texture strategy it is possible to reduce the laser processing time to produce superhydrophobic aluminum alloy surfaces. Three different surface texture geometries were micromachined; namely, square, circular and triangular lattice grooves. We found that if the spacing between the grooves is narrow, i.e., when the percentage of the textured surface is high, the volume of air trapped inside the micromachined structures plays an important role in the wetting behavior. Meanwhile, when the groove spacing approa...
Femtosecond laser microfabrication of a PMMA lab on a chip for high throughput size-based inertial sorting
Laser-based Micro- and Nanoprocessing XIII, 2019
Inertial microfluidic particles sorting represents a critical task in many areas of biology, biot... more Inertial microfluidic particles sorting represents a critical task in many areas of biology, biotechnology, and medicine, including the isolation from blood of rare target cell populations, like e.g. circulating tumor cells (CTCs) and circulating fetal cells (CFCs). Usually, cell sorter microfluidic devices are fabricated by PDMS soft lithography, which is the most widespread micromanufacturing platform enabling to cost-effectively produce Lab-on-a-Chip with resolution in the nanometer scale. However, this technology presents some drawbacks: (i) due to PDMS softness, especially for high-pressure flows, the microfluidic behavior may change along the devices, leading to ambiguous results; (ii) soft-lithography allows to pattern structures on just one side of the chip thus limiting the affordable geometries to enhance the throughput of target particles. In this work, we develop a PMMA continuous size-based inertial microfluidic sorter by femtosecond laser microfabrication (FLM). The device design includes contracting and expanding channels (microchambers) provided with siphoning outlets on the backside of the chip. Since FLM technology is in principle applicable to any type of polymer, we chose PMMA, which is a biocompatible and transparent thermoplastic polymer much stiffer than PDMS. FLM allows machining the microfluidic network on both sides of the chip, making it possible the parallelization of the sorting process. In addition, thanks to the FLM flexibility, we easily varied the chambers number and the collecting strategy (at different flow rates) in order to define a device layout maximizing the trapping efficiency and throughput.
Single-pass direct laser cutting of quartz by IR femtosecond pulses
In this work, we report on a single-pass method for cutting 250-μm thick Z-cut quartz plates usin... more In this work, we report on a single-pass method for cutting 250-μm thick Z-cut quartz plates using 200 fs laser pulses at the wavelength of 1030 nm. In particular, we delve into the influence of the process parameters, i.e. laser repetition rate, scan speed and pulse energy, on the generation of a controlled stress-induced fracture which ultimately leads to the final cut. Processing above a certain threshold pulse energy caused significant damage, resulting in poor quality cuts. Whereas, a correct combination of these parameters led to a flat and almost defect-free cut edges, in a single pass.
Lab-on-chips (LoCs) are microsystems capable of manipulating small amounts of fluids in microflui... more Lab-on-chips (LoCs) are microsystems capable of manipulating small amounts of fluids in microfluidic channels. They have a huge application potential, from basic science to chemical synthesis and point-of-care medical analysis. Polymers are rapidly emerging as the substrate of choice for LoC production, thanks to a low material cost and ease of processing. Two breakthroughs that could promote LoC diffusion are a microfabrication technology with cost-effective and rapid prototyping capabilities and also an integrated on-chip optical detection system. This chapter proposes the use of femtosecond laser micromachining combined with microinjection moulding as a novel highly-flexible microfabrication platform for polymeric LoCs with integrated optical detection, for the realization of low-cost and truly portable biophotonic microsystems. We demonstrate a LoC for the relevant application of non-invasive and contactless mechanical phenotyping of single cancer cells.
Designing bioactive materials, with controlled metal ion release, exerting a significant biologic... more Designing bioactive materials, with controlled metal ion release, exerting a significant biological action and associated to low toxicity for humans, is nowadays one of the most important challenges for our community. The most looked-for nanoantimicrobials are capable of releasing metal species with defined kinetic profiles, either by slowing down or inhibiting bacterial growth and pathogenic microorganism diffusion. In this study, laser ablation synthesis in solution (LASiS) has been used to produce bioactive Ag-based nanocolloids, in isopropyl alcohol, which can be used as water-insoluble nano-reservoirs in composite materials like poly(3-hydroxybutyrate-co-3-hydroxyvalerate). Infrared spectroscopy was used to evaluate the chemical state of pristine polymer and final composite material, thus providing useful information about synthesis processes, as well as storage and processing conditions. Transmission electron microscopy was exploited to study the morphology of nano-colloids, a...
This article is an open access article distributed under the terms and conditions of the Creative... more This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY
Many devices and objects, from microelectronics to microfluidics, consist of parts made from diss... more Many devices and objects, from microelectronics to microfluidics, consist of parts made from dissimilar materials, such as different polymers, metals or semiconductors. Techniques for joining such hybrid micro-devices, generally, are based on gluing or thermal processes, which all present some drawbacks. For example, these methods are unable to control the size and shape of the bonded area, and present risks of deterioration and contamination of the substrates. Ultrashort laser bonding is a non-contact and flexible technique to precisely join similar and dissimilar materials, used both for joining polymers, and polymers to metallic substrates, but not yet for joining polymers to silicon. We report on direct transmission femtosecond laser bonding of poly(methyl methacrylate) (PMMA) and silicon. The laser process was performed by focusing ultrashort laser pulses at high repetition rate at the interface between the two materials through the PMMA upper layer. The PMMA-Si bond strength was evaluated as a function of different laser processing parameters. A simple, analytical, model was set up and used to determine the temperature of the PMMA during the bonding process. As a proof of concept, the femtosecond-laser bonding of a simple hybrid PMMA-Si microfluidic device has been successfully demonstrated through dynamic leakage tests.
Carbon fibre-reinforced polymers (CFRP), thanks to their properties such as lightness, resistance... more Carbon fibre-reinforced polymers (CFRP), thanks to their properties such as lightness, resistance to corrosion and fatigue, are emerging composite materials in the aeronautic fields, guaranteeing to reduce weight and costs by maintaining high performances in terms of strength and security. For preventing fluid damage and freezing, in aeronautic applications, CFRP parts need to be coated by painting. However, the paint/coating adhesion on CFRP composites is generally poor and affected by surface conditions. In this work, femtosecond laser texturing was investigated as an approach to improve adhesion of superhydrophobic coatings (SHC) to CFRP substrates. The laser textured surfaces show, after coating, a more lasting superhydrophobic behaviour compared to the as received sample, even after several cleaning cycles, demonstrating that the laser pre-treatment is a reliable and green method to enhance the adhesion of the SHC to the composite substrate.
Threshold fluence and incubation during multi-pulse ultrafast laser ablation of quartz
Optics Express
In this work, the incubation effect on the laser ablation threshold of quartz, after multi-shot i... more In this work, the incubation effect on the laser ablation threshold of quartz, after multi-shot irradiation with femtosecond pulses at 1030-nm-wavelength with different repetition rates, was investigated. A strong decrease of the multi-pulse ablation threshold with the number of pulses N was found due to incubation. Moreover, the influence of the repetition rate was negligible in the investigated frequency range which went from 0.06 to 200 kHz. A saturation of the threshold fluence value was observed at number of pulses N > 100 which has been found to be well fitted by an exponential incubation model. Using such model, we estimated the single-pulse ablation threshold value and the incubation coefficient for quartz, which were found equal to Fth,1 = 6.23 ± 0.23 J/cm2 and k = 0.058 ± 0.004.
Many devices and objects, from microelectronics to micro uidics, consist of parts made from dissi... more Many devices and objects, from microelectronics to micro uidics, consist of parts made from dissimilar materials, such as different polymers, metals or semiconductors. Techniques for joining such hybrid micro-devices, generally, are based on gluing or thermal processes, which all present some drawbacks. For example, these methods are unable to control the size and shape of the bonded area, and present risks of deterioration and contamination of the substrates. Ultrashort laser bonding is a non-contact and exible technique to precisely join similar and dissimilar materials, used both for joining polymers, and polymers to metallic substrates, but not yet for joining polymers to silicon. We report on direct transmission femtosecond laser bonding of poly(methyl methacrylate) (PMMA) and silicon. The laser process was performed by focusing ultrashort laser pulses at high repetition rate at the interface between the two materials through the PMMA upper layer. The PMMA-Si bond strength was evaluated as a function of different laser processing parameters. A simple, analytical, model was set up and used to determine the temperature of the PMMA during the bonding process. As a proof of concept, the fs-laser bonding of a simple hybrid PMMA-Si micro uidic device has been successfully demonstrated through dynamic leakage tests.
The possibility of fabricating micrometric pore size membranes is gaining great interest in many ... more The possibility of fabricating micrometric pore size membranes is gaining great interest in many applications, from studying cell signaling, to filtration. Currently, many technologies are reported to fabricate such microsystems, the choice of which depends strictly on the substrate material and on the final application. Here, we demonstrate the capability with a single femtosecond laser source and experimental setup to fabricate micromembranes both on polymeric and multilayer metallic substrate, without the need for moulds, mask, and complex facilities. In particular, the flexibility of laser drilling was exploited to obtain microfilters with pore size of 8 and 18 µm in diameter, on metallic and polymeric substrate, respectively, and controlled distribution. For evaluating the possibility to use such laser-fabricated membranes into biological assay, their biocompatibility has been investigated. To this aim, as a proof of concept, we tested the two materials into viability tests. Th...
Zinc oxide is a safe material for humans, with high biocompatibility and negligible cytotoxicity.... more Zinc oxide is a safe material for humans, with high biocompatibility and negligible cytotoxicity. Interestingly, it shows exceptional antimicrobial activity against bacteria, viruses, fungi, etc., especially when reduced to the nanometer size. As it is easily understandable, thanks to its properties, it is at the forefront of safe antimicrobials in this pandemic era. Besides, in the view of the 2022 European Green Deal announced by the European Commission, even science and nanotechnology are moving towards “greener” approaches to the synthesis of nanoparticles. Among them, biogenic ZnO nanoparticles have been extensively studied for their biological applications and environmental remediation. Plants, algae, fungi, yeast, etc., (which are composed of naturally occurring biomolecules) play, in biogenic processes, an active role in the formation of nanoparticles with distinct shapes and sizes. The present review targets the biogenic synthesis of ZnO nanoparticles, with a specific focus...
Changing the wetting properties of surfaces is attracting great interest in many fields, in parti... more Changing the wetting properties of surfaces is attracting great interest in many fields, in particular to achieve a surface with a superhydrophobic behavior. Laser machining is an emerging technique to functionalize materials with high precision and flexibility without any chemical treatment. However, when it is necessary to treat large area surfaces laser-based methods are still too slow to be exploited in industrial productions. In this work, we show that by improving the laser texture strategy it is possible to reduce the laser processing time to produce superhydrophobic aluminum alloy surfaces. Three different surface texture geometries were micromachined; namely, square, circular and triangular lattice grooves. We found that if the spacing between the grooves is narrow, i.e., when the percentage of the textured surface is high, the volume of air trapped inside the micromachined structures plays an important role in the wetting behavior. Meanwhile, when the groove spacing approa...
Femtosecond laser microfabrication of a PMMA lab on a chip for high throughput size-based inertial sorting
Laser-based Micro- and Nanoprocessing XIII, 2019
Inertial microfluidic particles sorting represents a critical task in many areas of biology, biot... more Inertial microfluidic particles sorting represents a critical task in many areas of biology, biotechnology, and medicine, including the isolation from blood of rare target cell populations, like e.g. circulating tumor cells (CTCs) and circulating fetal cells (CFCs). Usually, cell sorter microfluidic devices are fabricated by PDMS soft lithography, which is the most widespread micromanufacturing platform enabling to cost-effectively produce Lab-on-a-Chip with resolution in the nanometer scale. However, this technology presents some drawbacks: (i) due to PDMS softness, especially for high-pressure flows, the microfluidic behavior may change along the devices, leading to ambiguous results; (ii) soft-lithography allows to pattern structures on just one side of the chip thus limiting the affordable geometries to enhance the throughput of target particles. In this work, we develop a PMMA continuous size-based inertial microfluidic sorter by femtosecond laser microfabrication (FLM). The device design includes contracting and expanding channels (microchambers) provided with siphoning outlets on the backside of the chip. Since FLM technology is in principle applicable to any type of polymer, we chose PMMA, which is a biocompatible and transparent thermoplastic polymer much stiffer than PDMS. FLM allows machining the microfluidic network on both sides of the chip, making it possible the parallelization of the sorting process. In addition, thanks to the FLM flexibility, we easily varied the chambers number and the collecting strategy (at different flow rates) in order to define a device layout maximizing the trapping efficiency and throughput.
Single-pass direct laser cutting of quartz by IR femtosecond pulses
In this work, we report on a single-pass method for cutting 250-μm thick Z-cut quartz plates usin... more In this work, we report on a single-pass method for cutting 250-μm thick Z-cut quartz plates using 200 fs laser pulses at the wavelength of 1030 nm. In particular, we delve into the influence of the process parameters, i.e. laser repetition rate, scan speed and pulse energy, on the generation of a controlled stress-induced fracture which ultimately leads to the final cut. Processing above a certain threshold pulse energy caused significant damage, resulting in poor quality cuts. Whereas, a correct combination of these parameters led to a flat and almost defect-free cut edges, in a single pass.
Lab-on-chips (LoCs) are microsystems capable of manipulating small amounts of fluids in microflui... more Lab-on-chips (LoCs) are microsystems capable of manipulating small amounts of fluids in microfluidic channels. They have a huge application potential, from basic science to chemical synthesis and point-of-care medical analysis. Polymers are rapidly emerging as the substrate of choice for LoC production, thanks to a low material cost and ease of processing. Two breakthroughs that could promote LoC diffusion are a microfabrication technology with cost-effective and rapid prototyping capabilities and also an integrated on-chip optical detection system. This chapter proposes the use of femtosecond laser micromachining combined with microinjection moulding as a novel highly-flexible microfabrication platform for polymeric LoCs with integrated optical detection, for the realization of low-cost and truly portable biophotonic microsystems. We demonstrate a LoC for the relevant application of non-invasive and contactless mechanical phenotyping of single cancer cells.
Designing bioactive materials, with controlled metal ion release, exerting a significant biologic... more Designing bioactive materials, with controlled metal ion release, exerting a significant biological action and associated to low toxicity for humans, is nowadays one of the most important challenges for our community. The most looked-for nanoantimicrobials are capable of releasing metal species with defined kinetic profiles, either by slowing down or inhibiting bacterial growth and pathogenic microorganism diffusion. In this study, laser ablation synthesis in solution (LASiS) has been used to produce bioactive Ag-based nanocolloids, in isopropyl alcohol, which can be used as water-insoluble nano-reservoirs in composite materials like poly(3-hydroxybutyrate-co-3-hydroxyvalerate). Infrared spectroscopy was used to evaluate the chemical state of pristine polymer and final composite material, thus providing useful information about synthesis processes, as well as storage and processing conditions. Transmission electron microscopy was exploited to study the morphology of nano-colloids, a...
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