Openings in a Carved Box class

May at Galbert’s shop, Berwick ME

Carved box, oak & pine

I posted this yesterday on Substack, here it is for those who might only see my posts here…

here’s your notice – there’s some openings in my 2nd carved box class at Pete Galbert’s shop in Berwick, ME. May 25-30, 2025.

We won’t get to painting, but that box is the sort of thing we produce in the class. They’re about 7” high, 14” x 24”. Each student chooses their own pattern(s) after a couple of days of practice. The wood is quartersawn red oak for the box parts – white pine lids & bottoms. Handmade iron nails secure the bottom and the lid’s cleats that form the hinge.

Each time I teach this, I’m astounded at the students’ work. It’ll be a blast. This is the link, disregard that its title is about making a chair…

https://www.petergalbert.com/schedule/2020/7/13/make-a-chair-from-a-tree-with-peter-follansbee-8brcj-7b62n-xafjp-mglkm-lrd5m-swyzh-zr7nn

student work – Karen C.

Small class size, lots of details…and this time we’ll be in Pete’s new shop – can’t wait. See you there?

some progress on the shop

I have another post to do about my trip, but today shot a few lousy photos while I was working inside the shop.

work-site

You can see, it’s still very much a construction site, but some of the time I’m working on furniture in it, other times, working on it. today, on it.

a new cabinet that will hold hatchets, right above the chopping block. A dovetailed case, with board doors & wooden hinges. recycled paneling for the doors. You can also see the first few windows that went in, complete with leftover carvings trimming the framing around them. Next will be a shallow shelf under these windows. 
windows-cabinet

Here’s the cabinet – 24″ x 36″ – about 4″ deep. Right now it has no fittings inside, I won’t put the hatchets in until all the windows are in. It hasn’t rained here in southern New England all summer, but I don’t want to push my luck…

cabinet

Just above the tie beam there is a poster & certificate from my trip to Saterglantan. Jarrod Stone Dahl & I were the 3rd & 4th recipients of the Wille Sundqvist & Bill Coperthwaite Slojd Fellowship awards. Quite an honor…here’s some text from a note Peter Lamb sent out in the spring, giving an idea of the fellowship:

“The Wille Sundqvist and Bill Coperthwaite Slöjd  Fellowship is awarded to craftspeople to further deepen the meaning, skills, and connections among those passionate about simple living and handmade objects. The Fellowship provides financial support to green woodworkers and other craftspeople to travel from their home country and share their thinking about handcraft, showcase their skills and design work, further their own research, and extend the international community of interest.”

I am very grateful to Jogge Sundqvist and Peter Lamb for all their work making this award a reality, and to Norman Stevens for his contribution as well. (JoJo Wood & Beth Moen were the first two, at Greenwood Fest this spring) –

wall-art

Outside, I started putting battens on, got most of the south side done. One more narrow window to be framed on our left here, then I can finish the battens.

south-side-view

Our neighbor Dave made the bird house on the right, and a downy woodpecker has been enlarging Dave’s holes…
downy-wp

He was at it quite a while.

downy-wp-detail

2 years ago, when I left my job & old shop behind, I put a bunch of stuff into storage. Now I’m beginning to get it back. Here’s part of the wood supply, tucked up in the rafters. And our snowshoes, which got zero use in 2016.

wood-strorage-loft

Back outside, I couldn’t resist, especially after seeing Sweden. If I had been there first, this would be a different building.

couldnt-resist

Lunch time for Ardea herodias. 

heron-w-fish

 

we don’t really have a plan/drawing

A few people have asked about the timber frame we have underway here, specifically about the design. First thing to know, if you want to tackle a project like this, find someone who knows how. That could be a class/workshop sort of thing, or an individual who has experience at it. I took a class way back when at Heartwood School out in Washington, Massachusetts; http://www.heartwoodschool.com/ then worked on timber frames at three other classes at Country Workshops. But all of those were long ago…so long ago it was in black & white. 

PF at Heartwood

There are also several books on the subject of course. Jack Sobon’s book’s Timber Frame Construction and Building a Classic Timber Framed House are both excellent. http://www.storey.com/author.php?ID=501199  The first one includes as a framing project a garden shed 12’ x 16′. Exactly the size building I can have here at home, due to watershed conservation and zoning issues. But also a size building that works fine for what I need; a hand-tool workshop.

But….my friend Pret Woodburn has built many timber frames, and that experience is worth more than money. Jack’s plan in his book calls for 8”x 8” timbers, but we scored a nice collection of 6”x 6” white pine timbers. So that’s what we’re using. That size is plenty strong enough for these spans…but it takes some adjusting here and there.

We don’t really have a drawing. We’re starting with Jack Sobon’s plan, and then changing it here & there. Our rafters are mostly 3” x 6” – so too thin for joints at the peak. So we’re adding a ridge beam, in this case a full-dimension 2” x 8” sixteen-foot plank. The rafters will be nailed to it. The two pairs of end rafters are 4”x6” – so these have enough thickness for some joinery for a collar tie across them. This collar tie is mostly a nailer for the siding on the gable ends.

There are also girts, horizontal timbers running around the whole building somewhere around waist height. These are also nailers, for board-and batten siding. There’s two braces at each corner post, one heading each way. In one direction the brace connects the post to the tie-beam, in the other, it connects the post to the higher plate.

We’re skipping the braces on the middle posts, I don’t want them to interfere with any window placement on the long walls where there will be workbenches.

One end of the shop will have a loft for storage. So we’ re going to cut in pockets in two tie-beams for joists to lay this loft on. The other end will be open to the rafters, one benefit – there is space for the lathe’s springpole. And perhaps some room for shelving or who knows what…

My blog is not the place for a bibliography about framed houses, but there are a couple other books not necessarily about how to build a timber frame, but about old houses that I have always enjoyed. I’m from New England, specifically Massachusetts, so if I can only have one it’s Abbott Lowell Cummings’ Framed Houses of Massachusetts Bay 1625-1725.

timber 003

timber 004

I was many times lucky enough to tag along when Pret and several of our old co-workers used to tour through and study old buildings with Abbott. It was priceless.

There’s a little English book that I like because it’s so handy, and has nice detailed drawings. Its size is both a plus & a minus, my eyes are not getting younger. Richard Harris’ Discovering Timber-Framed Buildings…

timber 001

Here’s a spread from it, nice details.

timber 002

Little by little I’m getting the hang of some of it. I’m no carpenter, so it’s a new venue for me. It’s a long-held dream of mine to build my own building. Once, it was going to be a house, but this is better. No electricity, no plumbing. All woodworking. Something I can understand, after some practice.

Down by the river

12s & 16s

[SPOONS FOR SALE TOMORROW…but meantime…]

This has been simmering for a long time. I mentioned the other day I was about to start on the largest project yet – well, it ain’t furniture, it’s a “tool shed” according to the local authorities. It will be filled with tools after all. It’s been nearly two years since my old shop at the museum was packed up & much of my stuff stored. I have since set up a workbench here at home, crammed like many of us in the basement. I also have the luxury of a borrowed space (thanks, TC) where I set up a bench & some tools so I can/could finish photography for the next joinery book. And some stuff has been in storage since the day I packed up the old shop.

old farts

Now, it’s time for my very own – just steps outside my back door. This is something I’ve dreamed of for a long time. A month or two ago, my friend Pret Woodburn found a stash of white pine 6 x 6s and 4 x 6s for sale. Decades old, no joinery cut in them. Enough for 2 buildings the size I’m working on, 12’ x 16’. So another friend & I went halfsies on them. One thing or another has kept me & Pret busy until now. Recently I got him hooked on spoon carving, so now to keep him from never leaving his house, we’ve settled on a routine where he comes up here and shows me what to do. He knows house joinery like I know oak furniture, so I’m in good hands. Our first several session were prep work, the site slopes down to the river – so some unglamorous work to get ready for today’s initial work on joinery. Framing the sills. Just 4 joints, and a bunch of checking this way & that. Then just before dark we got some help from the youth to pin the frame together.

pret

mortise no pin

tenon

Daniel driving pins

so my mind reels with ideas for the inside. But one step at a time. Somewhere, I’ll finally be able to hang up this sign.