Some shop doings

box parts, for 2026

Every winter there’s a few days it’s too cold to bother trying to heat the shop with my small woodstove. It works out, there’s always some other stuff to do. Today, which started at about 10 degrees F/-12C provides an excellent chance to take a moment to post to this blog. Since the middle of 2023 I’ve mostly concentrated my writing on my substack blog – https://peterfollansbeejoinerswork.substack.com/ which I still think of it as the “new” blog. Here’s some of what’s been going on in my shop lately.

First – a detour related to the cold and the time of year. My wife Maureen and daughter Rose have been knitting & crocheting away and have updated their Etsy site –https://www.etsy.com/shop/MaureensFiberArts

All right, on to the woodworking. A customer ordered a copy-as-close-as-I-can-get of a box at the Metropolitan Museum of Art in New York – and that included a lock with hasp. My friend Mark Atchison finished the lock recently and two days ago I spent time cautiously chopping into the carved box front to house the lock. Whenever I do this, I first cut a practice housing in some scrap.

time spent practicing this is worth it

that gave me enough to go on – and I set out with the carved box front, starting with some depth holes bored with a spoon bit. Most of the modern bits I have include a lead screw that would poke through the board.

depth gauges

From there – chisel work.

chisel work

I did all the practice, then the real thing, then tested the fit of the lock, turned the key this way & that many times to make sure all was right. Then bored some small pilot holes and clinch-nailed the lock in place.

on it goes

Boy did that feel good. Every stroke perfect. Centered, tight. Too bad it didn’t work! The test-fits had just enough slop in the fit that the key threw the bolt easily enough. Once it was so tight onto the box front, it was pinched against the housing and there wasn’t enough space to throw the bolt. The key wouldn’t turn. I had to pry those nails out – and today was going to be the necessary trouble-shooting and re-fitting. Now I know what I’m doing tomorrow.

The box itself is a bit different for me – no till for one thing. That makes things easier. No rabbets at the corners – just four boards butted up to each other & nailed. I know many boxes were done that way in 17th century England.

LB carved box begun

Most New England examples are rabbeted. I think rabbets help line things up.

rabbet corner

This was the first time I’ve done one without rabbets. It was like first riding a bike without training wheels – a bit nerve-wracking.

There’s some ladderback chairs underway, also to fill orders. I finished one of the hickory bark seats last week and have one more to finish off later.

white oak chair, hickory bark seat

And I took a couple of days out to make some birch-bark containers, something I’ve dabbled in now & then. Anissa Kapsales was here to shoot the process for an article coming up in Fine Woodworking – or is it Fine Bark-working? I don’t know how “fine” my work was, but it was fun…amazing material.

outer layer wrapped up

Jarrod Dahl Birch Bark class with Plymouth CRAFT

The weekend went very well, 10 or so folks making several birch bark cannisters under Jarrod’s tutelage. What amazing material he brought from Wisconsin. We never see birches that large around eastern Massachusetts. They might grow big like that out in the western part of the state, but that’s way out past 495.

After the opening session/slide show/demo, it was time for the students to get involved. Started off making knife sheaths after a demo by Jazmin. She & Jarrod make pretty tidy knife sheaths.

Jarrod distributed the bark, then it was up to the students to suss out where to cut it. “About here?” says Jake.

Some could be de-laminated. Sorta like splitting hickory bark. Just easier.

Mary dove in and started cutting the joints with a chisel. Their first cannisters had triangular joints, later ones had curved joints. The triangular ones were a good place to start.

I semi-Tom-Sawyered Pret into cutting mine. Until I got to decorating it, that is. Then he disappeared in a hurry.

 

This one’s not mine, mine was more decorated. “tarted up” is the phrase, I think. But this punch impression is my favorite of the pile Jarrod brought.


Here’s a few of the punches, antler I think.

There’s many details, but I’m not writing a how-to. Here, Jarrod demo-ing pegging the white pine bottom in place.

A student’s cannister, bottom & top in place, next up was making the top and bottom bands. I messed mine up today at home, made a two consecutive simple mistakes.

One of Jarrod’s handles. Toggles, he calls them.

here’s Marie’s group shot. Big Steve – where’s your birch work?

https://www.instagram.com/jarrod__dahl/

https://www.plymouthcraft.org/

 

Jarrod’s birch bark class at Plymouth CRAFT

We got underway tonight with a 2-hour intro to Jarrod’s class in birch bark cannisters with Plymouth CRAFT. https://www.plymouthcraft.org/

He showed some slides of harvesting the bark, and some historical inspiration, as well as examples of his own work. That was followed by a demonstration of cutting the joints for a simple cannister.

Here, using a chisel to stab out the slots and tabs for the connecting joinery.

I know from experience that wrapping your head around the layout of this joint is no joke. Here, he’s limbering the bark up for squeezing it so he can slip the tabs through the slots. Or whatever you call those bits.

 

Now to do it so all the components slide through in turn.

The body of the cannister fitted, a joined outside, and an overlapping liner slid inside.

I saw Jarrod make one of these, maybe a 20-minute demo, the year we first met. Since then, I’ve always wanted to delve more deeply into this aspect of green woodworking. So I’ve waited for this class for a long time. I greatly appreciate that Jarrod & Jazmin have traveled all this way; and have brought something new to us at Plymouth CRAFT. Looking forward to the hands-on part, starting tomorrow.

You probably already know Jarrod’s work, but just in case- https://www.instagram.com/jarrod__dahl/  

and https://woodspirithandcraft.com/