Papers by Thanasis Papathanasiou

arXiv (Cornell University), Oct 18, 2011
The requirement for low operational voltage in electrowetting devices, met using thin dielectrics... more The requirement for low operational voltage in electrowetting devices, met using thin dielectrics, is usually connected with serious material failure issues. Dielectric breakdown (visible as electrolysis) is frequently evident slightly beyond the onset of the contact angle saturation. Here, plasma enhanced chemical vapor deposition (PECVD) is used to deposit thin fluorocarbon films prior to the spin-coating of Teflon Ā® amorphous fluoropolymer on tetraethoxysilane (TEOS) substrates. The resulting multilayered hydrophobic top coating improves the electrowetting performance of the stack, by showing high resistance to dielectric breakdown at high applied voltages and for continuous long term application of DC and AC voltage. Leakage current measurements during electrowetting experiments with the proposed composite coating showed that current remains fairly constant at consecutive electrowetting tests in contrast to plain Teflon Ā® coating in which material degradation is evident by a progressive increase of the leakage current after multiple electrowetting tests. Since the proposed composite coating demonstrates increased resistance to material failure and to dielectric breakdown even at thin configurations, its integration in electrowetting devices may impact their reliability, robustness and lifetime.

Bulletin of the American Physical Society, Nov 21, 2017
The present work investigates, through 2D and 3D finite element simulations, the thermocapillary-... more The present work investigates, through 2D and 3D finite element simulations, the thermocapillary-driven flow inside a droplet which resides on a non-uniformly heated patterned surface. We employ a recently proposed sharp-interface scheme capable of efficiently modelling the flow over complicate surfaces and consider a wide range of substrate wettabilities, i.e. from hydrophilic to super-hydrophobic surfaces. Our simulations indicate that due to the presence of the solid structures and the induced effect of contact angle hysteresis, inherently predicted by our model, a critical thermal gradient arises beyond which droplet migration is possible, in line with previous experimental observations. The migration velocity as well as the direction of motion depends on the combined action of the net mechanical force along the contact line and the thermocapillary induced flow at the liquid-air interface. We also show that through a proper control and design of the substrate wettability, the contact angle hysteresis and the induced flow field it is possible to manipulate the droplet dynamics, e.g. controlling its motion along a predefined track or entrapping by a wetting defect a droplet based on its size as well as providing appropriate conditions for enhanced mixing inside the droplet.
Micromachines, May 21, 2021
This article is an open access article distributed under the terms and conditions of the Creative... more This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY

Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2018
Recent experiments by Kavousanakis et al., Langmuir, 2018 [1], showed that reversible electrowett... more Recent experiments by Kavousanakis et al., Langmuir, 2018 [1], showed that reversible electrowetting on superhydrophobic surfaces can be achieved by using a thick solid dielectric layer (e.g. tens of micrometers). It has also been shown, through equilibrium (static) computations, that when the dielectric layer is thick enough the electrostatic pressure is smoothly distributed along the droplet surface, thus the irreversible Cassie to Wenzel wetting transitions can be prevented. In the present work we perform more realistic, dynamic simulations of the electrostatically-induced spreading on superhydrophobic surfaces. To this end, we employ an efficient numerical scheme which enables us to fully take into account the topography of the solid substrate. We investigate in detail the role of the various characteristics of the substrate (i.e. the dielectric thickness, geometry and material wettability) and present relevant flow maps for the resulting wetting states. Through our dynamic simulations, we identify the conditions under which it is possible to achieve reversible electrowetting. We have found that not only the collapse (Cassie-Baxter to Wenzel) transitions but also the contact angle hysteresis of the substrate significantly affects the reversibility.

Journal of physics. Condensed matter : an Institute of Physics journal, Jan 2, 2016
This work investigates the dynamics of droplet interaction with smooth or structured solid surfac... more This work investigates the dynamics of droplet interaction with smooth or structured solid surfaces using a novel sharp-interface scheme which allows the efficient modelling of multiple dynamic contact lines. The liquid-gas and liquid-solid interfaces are treated in a unified context and the dynamic contact angle emerges simply due to the combined action of the disjoining and capillary pressure, and viscous stresses without the need of an explicit boundary condition or any requirement for the predefinition of the number and position of the contact lines. The latter, as it is shown, renders the model able to handle interfacial flows with topological changes, e.g. in the case of an impinging droplet on a structured surface. Then it is possible to predict, depending on the impact velocity, whether the droplet will fully or partially impregnate the structures of the solid, or will result in a 'fakir', i.e. suspended, state. In the case of a droplet sliding on an inclined substra...

Physics of Fluids, 2016
The complicated dynamics of the contact line of a moving droplet on a solid substrate often hampe... more The complicated dynamics of the contact line of a moving droplet on a solid substrate often hamper the efficient modeling of microfluidic systems. In particular, the selection of the effective boundary conditions, specifying the contact line motion, is a controversial issue since the microscopic physics that gives rise to this displacement is still unknown. Here, a sharp interface, continuum-level, novel modeling approach, accounting for liquid/solid micro-scale interactions assembled in a disjoining pressure term, is presented. By following a unified conception (the model applies both to the liquid/solid and the liquid/ambient interfaces), the friction forces at the contact line, as well as the dynamic contact angle are derived implicitly as a result of the disjoining pressure and viscous effects interplay in the vicinity of the substrate's intrinsic roughness. Previous hydrodynamic model limitations, of imposing the contact line boundary condition to an unknown number and reconfigurable contact lines, when modeling the spreading dynamics on textured substrates, are now overcome. The validity of our approach is tested against experimental data of a droplet impacting on a horizontal solid surface. The study of the early spreading stage on hierarchically structured and chemically patterned solid substrates reveal an inertial regime where the contact radius grows according to a universal power law, perfectly agreeing with recently published experimental findings.
New Journal of Physics, 2009
We consider a single spike of ferrofluid, arising in a small cylindrical container, when a vertic... more We consider a single spike of ferrofluid, arising in a small cylindrical container, when a vertically oriented magnetic field is applied. The height of the spike as well as the surface topography is measured experimentally by two different technologies and calculated numerically using the finite element method. As a consequence of the finite size of the container, the numerics uncovers an imperfect bifurcation to a single spike solution, which is forward. This is in contrast to the standard transcritical bifurcation to hexagons, common for rotational symmetric systems with broken up-down symmetry. The numerical findings are corroborated in the experiments. The small hysteresis observed is explained in terms of a hysteretic wetting of the side wall.

Laser Physics Letters, 2014
In this work, we present the generation of high velocity liquid jets of a photosynthetic biomater... more In this work, we present the generation of high velocity liquid jets of a photosynthetic biomaterial in buffer solution (i.e. thylakoid membranes) and a test solution, using the laser-induced forward transfer (LIFT) technique. The high impact pressure of the collision of the jets on solid substrates, ranging from 0.045 MPa-35 MPa, resulted in strong physical immobilization of the photosynthetic biomaterial on superhydrophobic (SH) poly(methyl methacrylate) (PMMA) surfaces and hydrophobic gold surfaces. The immobilization efficiency was evaluated by fluorescence microscopy, while time-resolved imaging of the LIFT process was carried out to study the corresponding LIFT dynamics. The results show that this simple, direct and chemical-linkers-free immobilization technique is valuable for several biosensors and microfluidic applications since it can be applied to a variety of hydrophobic and SH substrates, leading to the selective immobilization of the biomaterials, due to the high spatial printing resolution of the LIFT technique.

Colloids and Surfaces A: Physicochemical and Engineering Aspects, 2018
Recent experiments by Kavousanakis et al., Langmuir, 2018 [1], showed that reversible electrowett... more Recent experiments by Kavousanakis et al., Langmuir, 2018 [1], showed that reversible electrowetting on superhydrophobic surfaces can be achieved by using a thick solid dielectric layer (e.g. tens of micrometers). It has also been shown, through equilibrium (static) computations, that when the dielectric layer is thick enough the electrostatic pressure is smoothly distributed along the droplet surface, thus the irreversible Cassie to Wenzel wetting transitions can be prevented. In the present work we perform more realistic, dynamic simulations of the electrostatically-induced spreading on superhydrophobic surfaces. To this end, we employ an efficient numerical scheme which enables us to fully take into account the topography of the solid substrate. We investigate in detail the role of the various characteristics of the substrate (i.e. the dielectric thickness, geometry and material wettability) and present relevant flow maps for the resulting wetting states. Through our dynamic simulations, we identify the conditions under which it is possible to achieve reversible electrowetting. We have found that not only the collapse (Cassie-Baxter to Wenzel) transitions but also the contact angle hysteresis of the substrate significantly affects the reversibility.

Journal of physics. Condensed matter : an Institute of Physics journal, Jan 2, 2016
This work investigates the dynamics of droplet interaction with smooth or structured solid surfac... more This work investigates the dynamics of droplet interaction with smooth or structured solid surfaces using a novel sharp-interface scheme which allows the efficient modelling of multiple dynamic contact lines. The liquid-gas and liquid-solid interfaces are treated in a unified context and the dynamic contact angle emerges simply due to the combined action of the disjoining and capillary pressure, and viscous stresses without the need of an explicit boundary condition or any requirement for the predefinition of the number and position of the contact lines. The latter, as it is shown, renders the model able to handle interfacial flows with topological changes, e.g. in the case of an impinging droplet on a structured surface. Then it is possible to predict, depending on the impact velocity, whether the droplet will fully or partially impregnate the structures of the solid, or will result in a 'fakir', i.e. suspended, state. In the case of a droplet sliding on an inclined substra...

Physics of Fluids, 2016
The complicated dynamics of the contact line of a moving droplet on a solid substrate often hampe... more The complicated dynamics of the contact line of a moving droplet on a solid substrate often hamper the efficient modeling of microfluidic systems. In particular, the selection of the effective boundary conditions, specifying the contact line motion, is a controversial issue since the microscopic physics that gives rise to this displacement is still unknown. Here, a sharp interface, continuum-level, novel modeling approach, accounting for liquid/solid micro-scale interactions assembled in a disjoining pressure term, is presented. By following a unified conception (the model applies both to the liquid/solid and the liquid/ambient interfaces), the friction forces at the contact line, as well as the dynamic contact angle are derived implicitly as a result of the disjoining pressure and viscous effects interplay in the vicinity of the substrate's intrinsic roughness. Previous hydrodynamic model limitations, of imposing the contact line boundary condition to an unknown number and reconfigurable contact lines, when modeling the spreading dynamics on textured substrates, are now overcome. The validity of our approach is tested against experimental data of a droplet impacting on a horizontal solid surface. The study of the early spreading stage on hierarchically structured and chemically patterned solid substrates reveal an inertial regime where the contact radius grows according to a universal power law, perfectly agreeing with recently published experimental findings.
Physical Review Letters, 2003
Using a recently realized ''addressable catalyst surface'' [Science 294, 134 (2001)] we study the... more Using a recently realized ''addressable catalyst surface'' [Science 294, 134 (2001)] we study the interaction of chemical reaction waves with prescribed spatiotemporal fields. In particular, we study how a traveling chemical pulse is ''dragged'' by a localized, moving temperature heterogeneity as a function of its intensity and speed. The acceleration and eventual ''detachment'' of the wave from the heterogeneity is also explored through simulation and stability analysis.
New Journal of Physics, 2009
We consider a single spike of ferrofluid, arising in a small cylindrical container, when a vertic... more We consider a single spike of ferrofluid, arising in a small cylindrical container, when a vertically oriented magnetic field is applied. The height of the spike as well as the surface topography is measured experimentally by two different technologies and calculated numerically using the finite element method. As a consequence of the finite size of the container, the numerics uncovers an imperfect bifurcation to a single spike solution, which is forward. This is in contrast to the standard transcritical bifurcation to hexagons, common for rotational symmetric systems with broken up-down symmetry. The numerical findings are corroborated in the experiments. The small hysteresis observed is explained in terms of a hysteretic wetting of the side wall.

Laser Physics Letters, 2014
In this work, we present the generation of high velocity liquid jets of a photosynthetic biomater... more In this work, we present the generation of high velocity liquid jets of a photosynthetic biomaterial in buffer solution (i.e. thylakoid membranes) and a test solution, using the laser-induced forward transfer (LIFT) technique. The high impact pressure of the collision of the jets on solid substrates, ranging from 0.045 MPa-35 MPa, resulted in strong physical immobilization of the photosynthetic biomaterial on superhydrophobic (SH) poly(methyl methacrylate) (PMMA) surfaces and hydrophobic gold surfaces. The immobilization efficiency was evaluated by fluorescence microscopy, while time-resolved imaging of the LIFT process was carried out to study the corresponding LIFT dynamics. The results show that this simple, direct and chemical-linkers-free immobilization technique is valuable for several biosensors and microfluidic applications since it can be applied to a variety of hydrophobic and SH substrates, leading to the selective immobilization of the biomaterials, due to the high spatial printing resolution of the LIFT technique.
Physical Review Letters, 2003
Using a recently realized ''addressable catalyst surface'' [Science 294, 134 (2001)] we study the... more Using a recently realized ''addressable catalyst surface'' [Science 294, 134 (2001)] we study the interaction of chemical reaction waves with prescribed spatiotemporal fields. In particular, we study how a traveling chemical pulse is ''dragged'' by a localized, moving temperature heterogeneity as a function of its intensity and speed. The acceleration and eventual ''detachment'' of the wave from the heterogeneity is also explored through simulation and stability analysis.
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Papers by Thanasis Papathanasiou