LEONI Adascar®

Automotive Special Cables

The Quality Connection

2 LEONI Adascar ® www.leoni-automotive-cables.com

Content
LEONI Adascar® – Competences 3
Introduction 4
Insulation material properties 6
Coding key 8

LEONI Adascar® – Product range 10

Comfort Applications 12
Control Applications 16
Power Applications 20
Safety Applications 26
Truck Applications 30
Wheel Sensor Applications 36

LEONI Environmental management 40

LEONI Quality management 41
LEONI news / LEONI worldwide 42

Edition: March 2010

Subject to technical changes.
www.leoni-automotive-cables.com LEONI Adascar ® 3

Our competences
LEONI Adascar ®
n Comfort Applications / Control Applications /
Power Applications
Multi-core automotive cables with sheath;
shielded and unshielded.

n Safety Applications
Multi-core automotive cables for safety applications.

n Truck Applications
Multi-core automotive cables with ADR certificates
for commercial vehicles.

n Wheel Sensor Applications

Sensor cables for driver assistance and
active safety systems in the axel wiring.
 4 LEONI Adascar ® www.leoni-automotive-cables.com

LEONI
Cable expertise for the most various industrial markets.

LEONI is a leading supplier of cable systems and related serv- In the Automotive market we are in some product areas among the
ices for the automotive industry and various other industrial global market leaders. The customers of our Automotive Cables busi-
sectors. ness unit benefit worldwide just as much from innovative as reliable
and durable quality products. With the LEONI Adascar brand family we
Our group of companies employs more than 45,000 people in offer products for safety, convenience, energy, control and commercial
34 countries. Corporate vision, highest quality and innovative power vehicle applications as well as applications for wheel sensors.
have made us one of the leading cable manufacturers in Europe. LEONI – The Quality Connection
LEONI develops and produces technically sophisticated products rang-
ing from wire and optical fibers to cables through to complete cable
systems and also offers the related services. Moreover, the product Products and services portfolio at a glance
portfolio comprises strands, standardised cables, hybrid cables, fiber
optic cables as well as special cables, cable harnesses, wiring systems
components and fully assembled systems for applications in various Service
industrial markets.
Cable systems
Your markets – our strength.
Cable assembly
As diverse as our product and service range are the markets and sec-
tors LEONI is supplying. We focus our activities on customers in the Cables Hybrid cables Optical cables
markets Automotive, Industry & Healthcare, Communication & Infra-
structure, Electrical Appliances and Conductors & Copper Solutions. Wires & strands Optical fibers

LEONI's core markets

LEONI

Industry Communication Conductors

Automotive & & Electrical Appliances &
Healthcare Infrastructure Copper Solutions
www.leoni-automotive-cables.com LEONI Adascar ® 5

Automotive Special Cables

Competence for the automotive industry

The Automotive Special Cables business unit meets your Production: Besides the standard processes for wire and cable
challenge to bring innovative products into the market production, LEONI employs state-of-the-art technology in the area
within the shortest possible time. of rammextrusion and silicone processing. We are covering differ-
ent kinds of crosslinking such as chemical or radiation, as well as
LEONI is covering the whole value creation chain from develop- various techniques of foaming.
ment up to production.
The product specialists draw on abundant resources in all areas
Development: Our skilled product specialists are in constant when finding solutions. A large production network with sites in
touch to the automotive OEM, first tier suppliers and connector Mexico, China and Europe rounds off LEONI’s product range.
manufacturers. They play a significant part in circles of experts of
international cable committees. The Automotive Special Cables business unit early identifies
next generation technologies and offers the best precondi-
Range of insulation materials: Within the LEONI group we are tions for their customers to jointly manage the challenges of
developing and producing our own recipes of materials which are the automotive industry.
especially tailored to the needs of the automotive industry.
In addition to the standard materials we are processing insulation
materials for high temperature applications up to + 1,250 °C.
Actually, our product range comprises appr. 50 different materials.
 6 LEONI Adascar ® www.leoni-automotive-cables.com

Insulation material properties

LEONI develops and uses insulation materials that provide The structure and properties of the materials used are listed below
high reliability and durability under operating conditions. in the table.

Symbol Name Code Halogen Hardness Tensile Elongation

e.g. Density content Shore A/D strength at break

z.B. DIN ISO 1629 und 7728 DIN 76722 DIN 53479 DIN 53505 DIN 53504 DIN 53504

g/cm3 approx. % MPa %

✖
PVC-P Polyvinyl chloride (plasticized) Y 1.30–1.45 35 85A– 95A >10 >150
✖
PVC-P cold-resistant YK 1.24–1.34 30 80A– 95A >10 >150
PVC-P hot-pressure resistant✖ heat-resistant✖ YW 1.24–1.34 35 92A– 97A >15 >150
PE Polyethylene 2Y 0.92– 0.95 0 50D– 62D >15 >300
PA Polyamide 4Y 1.01 0 –/72D > 40 >300
FEP Tetrafluoroethylene hexafluoropropylene 6Y 2.14 75 –/55D >15 >200
ETFE Ethylen tetrafluoroethylene 7Y 1.70 60 –/75D >30 >200
PP Polypropylene 9Y 0.91 0 –/70D >15 >200
PP-FR Polypropylene, flame-retardant 9Y 1.05–1.3 10 –/70D >15 >200
PFA Perfluoroalkoxy copolymer 51Y 2.15 75 –/55D >20 >200
PVDF Polyvinylidenfluorid 10Y 1.8 35 –/78D >25 >100
g/cm3 approx. % MPa %
TPE-U Thermoplastic polyether polyurethane 11Y 1.12 0 85A–54D >30 > 400
TPE-E Thermoplastic polyether ester elastomer 12Y 1.16–1.25 0 40D–72D >25 > 400
TPE-E Thermoplastic polyester elastomer 13Y 1.25–1.28 0 –/55D >30 >300
TPE-S Thermoplastic polystyrene block copolymer 31Y 1.10–1.30 0–10 55D– 65D >15 >200
TPE-A Thermoplastic polyamide elastomer 41Y 1.01–1.06 0 75A–70D >25 > 400
TPE-O Thermoplastic polyolefin elastomer 91Y 0.95–1.25 0–10 87A/– >10 >300
g/cm3 approx. % MPa %
E/VA Ethylene vinyl acetate 4G 1.30–1.40 0 80A– 85A >7 >150
PVC-X Polyvinyl chloride, crosslinked X 1.35 30 95A/– >10 >150
PE-X Polyethylene, crosslinked (XLPE) 2X 1.1 10 95A/– >10 >200
PE-X Polyethylene, crosslinked, halogen-free (XLPE) 2X 1.4 0 –/42D >10 >200
SIR Silicone-Rubber 2G 1.20 – 1.30 0 A40 – A90 6-20 > 250
PTFE Polytetrafluorethylen 5Y 2.12 – 2.17 – D55 – D65 >20 > 200

All compounds used are lead free.

 www.leoni-automotive-cables.com LEONI Adascar ® 7

Service temperatures Resistance to

Tempera- Thermal Cold Specific
ture overload winding volume Dielectric Flame Acids/ Organic
index ✖✖ capacity test resistance strength Abrasion retardation Oil Fuels Brake fluid Alkalines agents

DIN ISO 2578 ISO 6722 ISO 6722 DIN 53482 DIN 53481 ISO 6722 ISO 6722

°C/3000h °C/48h °C Ω · cm kV/mm

✖
105 ✖
110/125 –25/–40 ✖
>10 12
>10 + + + + – + –
105 110 –50 >10 12
>10 + + + + – + –
125 140 –25/–40✖ >1012 >10 + + + + – + –
90 100 – 40 >1016 >30 + –– – +/– ✖ –– + –
105 140 –50 >1012 >10 ++ – ++ ++ + + +
210 260 – 65 >1015 >30 ++ ++ ++ ++ ++ ++ ++
180 230 – 65 >1015 >30 ++ ++ ++ ++ ++ ++ ++
125 150 – 40 >1016 >30 + –– + + – + +
125 150 – 40 >1014 >20 + + + + – + +
260 290 – 80 >1015 >30 ++ ++ ++ ++ ++ ++ ++
150 160 –30 >1014 >30 ++ ++ ++ ++ ++ + +
°C/3000h °C/48h °C Ω · cm kV/mm
125 150 – 40 >10 9
>10 ++ – ++ ++ + + +
90 150 – 40 >109 >10 ++ – ++ ++ + – +
150 180 – 40 >109 >10 ++ +/– ✖ ++ ++ + + +
125 150 – 40 >1010 >10 – +/– + + – + –
90 120 –50 >1010 >10 ++ – ++ ++ + – +
125 150 – 40 >1014 >20 – +/– ✖ – – – + –
°C/3000h °C/48h °C Ω · cm kV/mm
140 180 – 40 >10 10
>10 – – – – – – –
105 140 – 40 >10 12
>10 ++ + + + – + +
125 150 – 40 >1014 >20 + + + + – + +
125 150 – 40 >1014 >10 + + + + – + +
23 >300 ✖✖✖ – 80 >1015 18-36 ++ ++ +/– ++ ++ +/– ++
300 310 ✖✖✖ – 90 >1018 >20 + ++ ++ – – ++ ++

✖ depends on recipe, as required

++ excellent
+ good ✖✖ criterion: residual elongation at break > 50 %
– fair ✖ ✖ ✖ thermal overload capability
–– poor
 8 LEONI Adascar ® www.leoni-automotive-cables.com

Coding key
The type designation provides information on the type of wire, A type designation is made up of several groups. The type of wire is
the insulation and sheath materials used and the principle design specified first and then its construction from inside to outside.
features in abbreviated and simplified form.

1. Type of wire (German abbreviations)

FL = Automotive wire In foamed materials the code is preceded by a “zero”:
FZL = Automotive ignition wire e. g. 02Y = foamed or cellular PE.

2. Special conductor materials (excluding electrolytic copper) 5. Codes for constructional elements
M Materials other than E-Cu or resistance conductors Codes for further constructional elements and non-extruded
(e. g. aluminium, steel, steel copper, etc.) coverings (where applicable).
W Resistance conductors B Foil shield
(usually copper alloys with Ni, Cr, Mn, etc.) C Copper wire braiding
D Copper wire spiral shield
3. Geometric construction of insulation G Glass fiber braiding
Normal thickness of insulation (equivalent to ISO 6722 “Thick wall”) P Insulation foil
is not coded. T Textile braiding
U Greatly reduced thickness of insulation equivalent to ISO 6722
R Reduced thickness of insulation equivalent to ISO 6722✖ 6. Special design features
S Reinforced insulation (thickness bigger than specified in F Flat wire
ISO 6722) Z Multi-core wire with separable cores

4. Codes for the dielectrics 7. Finally…

Code for the dielectrics used for the insulation and sheath. … the number of cores (except in the case of single core wires) and
Y Soft-PVC (polyvinyl chloride) the nominal cross-section in mm2 are specified. Especially flexible or
YW Soft-PVC, heat-resistant, hot-pressure resistant highly flexible stranded conductors are identified by additional specifi-
YK Soft-PVC, cold-resistant cation of the nominal cross-section of the single wire.
2Y PE (polyethylene)
4Y PA (polyamide) In some cases the type of metal plating is specified for metal-plated
5Y PTFE (polytetrafluoroethylene) copper wires as follows:
6Y FEP (tetrafluoroethylene/hexafluoropropylene)
7Y ETFE (ethylene/tetrafluoroethylene) SN tin-plated
9Y PP (polypropylene) NI nickel-plated
10Y PVDF (polyvinylidenfluoride) AG silver-plated
11Y TPE-U (thermoplastic elastomer on polyurethane basis) Bare copper has no special code.
12Y TPE-E (thermopl. polyester elastomer on polyether ester basis)
13Y TPE-E (thermopl. polyester elastomer on polyester ester basis) Various components joined by specific structural elements (e.g. inner
31Y TPE-S (thermopl. polyester elastomer on polystyrene basis) sheaths or inner shields) are grouped in parentheses in the type code
41Y TPE-A (thermopl. polyester elastomer on polyamide basis) (see examples of coding).
51Y PFA (perfluoroalkoxy copolymer)
91Y TPE-O (thermopl. polyester elastomer on polyolefin basis)
X PVC-X (polyvinyl chloride crosslinked)
2X XLPE (polyethylene crosslinked)
4G EVA (ethylene/vinyl acetate)

✖ The code can also be used for other thicknesses.

The relevant standard or thickness is then also named.
www.leoni-automotive-cables.com LEONI Adascar ® 9

Example
The nomenclature of LEONI Adascar® Comfort, Control, Power, Safety,
Truck and Wheel Sensor cables is defined as follows:

LEONI Adascar ®-Power 5020-B 2x0.35 + DW

Special design/shielding:
– F flat cable
– B foil shield (B shield)
– D spiral shield (D shield)
– C wire braid (C shield)

No of cores x cross-section

Additional information:
DW drainwire
CC conductive core
SN tinned conductor
Flex high flexible cable
Twin twin cable
 10 LEONI Adascar ® www.leoni-automotive-cables.com

LEONI Adascar®
Product range
Advanced Automotive Special Cables.

The LEONI Adascar ® family is divided in the follow- CONTROL APPLICATIONS: sensors for rain, weight
ing applications: and occupant recognition, fill level, lambda probe,
applications with capacity and inductivity require-
SAFETY APPLICATIONS: airbag, belt, pre-crash, ments etc.
collision avoidance and closing systems, clamping
protections, chassis safety, distance controllers etc. TRUCK APPLICATIONS: connection cable between
tractor and trailer or semi-trailer, lighting and wiring
COMFORT APPLICATIONS: roof, seat, heating, ven- systems with ADR approval etc.
tilation and climate control systems, park assistance,
consumer electronics etc. WHEEL SENSOR APPLICATIONS: ABS, ESP, brake
wear indicator and electrical parking brake
POWER APPLICATIONS: lighting and wiring sys-
tems, electrical installation wiring, engine compart-
ment etc.
www.leoni-automotive-cables.com LEONI Adascar ® 11

Excerpt from our present product portfolio

Description Type according No.of Nominal Insulation Shield type Sheath Standard Temperature
to DIN/JASO cores6 cross-section range
mm2
Cables up to 105 °C
Round cable AVSS 1–4 0.3 to 2.0 PVC – PVC JASO –40 °C to +85 °C
Round cable with B shield with
ASW 1–4 0.3 to 2.0 PVC PVC JASO –40 °C to +85 °C
complete shielding drain wire
Round cable with
AVSS-SW 1–4 0.3 to 2.0 PVC D shield PVC JASO –40 °C to +85 °C
complete shielding
Round cable with
AVSS-BS 1–4 0.3 to 2.0 PVC C shield PVC JASO –40 °C to +85 °C
complete shielding
Round cable FLYY 2 – 19 0.5 to 4.0 PVC – PVC ISO 14572 –40 °C to +105 °C
Round cable with
FLRYY 2 – 19 0.22 to 4.0 PVC – PVC ISO 14572 –40 °C to +105 °C
reduced core wall thickness
Round cable with
FLRY(B/C/D)Y 1–7 0.22 to 2.5 PVC 66 PVC ISO 14572 –40 °C to +105 °C
complete shielding
Flat cable FLRYYF 2–4 0.22 to 2.5 PVC – PVC ISO 14572 –40 °C to +105 °C
Twin cable FLRYZ 2 0.22 to 2.5 PVC – – ISO 6722 –40 °C to +105 °C
Round cable FLRY(B/C/D)11Y 2 – 19 0.5 to 4.0 PVC 66 TPE-U ISO 14572 –40 °C to +105 °C
Flat cable FLRY(Y)11YF 2 0.5 to 1.5 PVC – (PVC)/TPE-U ISO 14572 –40 °C to +105 °C
Round cable FLRY91Y 2 0.22 to 0.37 PVC – TPE-O ISO 14572 –40 °C to +105 °C
Coilable round cable FLR12Y11Y 2–7 0.22 to 1.5 TPE-E – TPE-U ISO 14572 –40 °C to +105 °C
Cables up to 125 °C
Round cable FLRYWYW 2 – 19 0.5 to 4.0 PVC – PVC ISO 14572 –40 °C to +125 °C
Twin cable FLRYWZ 2 0.22 to 2.5 PVC – – ISO 14572 –40 °C to +125 °C
Flat cable FLRYWYWF 2–4 0.22 to 2.5 PVC – PVC ISO 14572 –40 °C to +125 °C
Round cable with and
FLRYW(B/C/D)YW 1–7 0.22 to 2.5 PVC 66 PVC ISO 14572 –40 °C to +125 °C
without complete shielding
Round cable with and
FLR91Y(B/C/D)11Y 1–7 0.22 to 2.5 TPE-O 66 TPE-U ISO 14572 –40 °C to +125 °C
without complete shielding
Round cable with and
FLR12Y(B/C/D)11Y 1–7 0.22 to 2.5 TPE-E 66 TPE-U ISO 14572 –40 °C to +125 °C
without complete shielding
Round cable with and
FLR2X(B/C/D)11Y 1–7 0.22 to 2.5 PE-X 66 TPE-U ISO 14572 –40 °C to +125 °C
without complete shielding
Cable with EVA insulation FLRY4G11Y ≥ 0.35 EVA – TPE-U –40 °C to +125 °C
Cable with PE-X insulation FLR2X11Y ≥2 ≥ 0.35 PE-X – TPE-U –40 °C to +125 °C
Cable with TPE-S insulation FLR31Y11Y ≥2 ≥ 0.35 TPE-S – TPE-U –40 °C to +125 °C
Cold-resistant special cable FLR5Y(B/C/D)11Y ≥2 ≥ 0.14 PTFE 66 TPE-U ISO 14572 –60 °C to +125 °C
Cables up to 150 °C
Round cable with and
FLU7Y(B/C/D)11Y 1–7 0.14 to 1.0 ETFE 66 TPE-U ISO 14572 –40 °C to +150 °C
without complete shielding
Round cable with and
FLU6Y(B/C/D)11Y 1–7 0.14 to 1.0 FEP 66 TPE-U ISO 14572 –40 °C to +150 °C
without complete shielding
Cables above 150 °C
Round cable with and
FLU7Y(B/C/D)7Y 1–7 0.14 to 1.0 ETFE 66 ETFE ISO 14572 –65 °C to +180 °C
without complete shielding
Round cable with and
FlU6Y(B/C/D)6Y 1–7 0.14 to 1.0 FEP 66 FEP ISO 14572 –65 °C to +230 °C
without complete shielding
Sensor cable for high
FLR7Y(B/C/D)11Y ≥2 ≥ 0.35 ETFE 66 TPE-U –40 °C to +150 °C
temperature applications
Sensor cable for high
FLR7Y(B/C/D)2G ≥2 ≥ 0.14 ETFE 66 SIR ISO 14572 –40 °C to +180 °C
temperature applications
Sensor cable for high
FLR6Y(B/C/D)2G ≥2 ≥ 0.14 FEP 66 SIR ISO 14572 –50 °C to +180 °C
temperature applications
Sensor cable for high
FLU5Y(B/C/D)2G ≥2 ≥ 0.14 PTFE 66 SIR ISO 14572 –40 °C to +200 °C
temperature applications

6 Further types upon request.

6 6 The cables are available with B, C or D shield or in combination.
12 LEONI Adascar ® www.leoni-automotive-cables.com

LEONI Adascar®
Comfort Applications

Multi-core automotive cables with

sheath; shielded and unshielded.

BENEFITS/PROPERTIES COMFORT APPLICATIONS

■■ customer-specific cables available LEONI has an extensive portfolio of products for
■■ shielded versions comfort applications. Depending on the layout and
■■ certified according to international standards thus possible mechanical strain, especially resilient
■■ extensive OEM approvals materials are used to permit fitting in the bodywork
(power windows) and also to allow recoiling of the
APPLICATIONS cable (entertainment).
■■ seat systems, power windows, mirror wiring

■■ heating, ventilation and climate control systems For fitting in vehicle interiors, flame retardance pursu-
■■ consumer electronics ant to the international standards (ISO, LV, JASO…) is
■■ car phone also assured with these special materials. There is also
■■ convertible roof, tailgate and sun roof systems a choice of low halogen and halogen free materials.
■■ park assistance

■■ driver authentification system STANDARDS

Compliant with ISO 6722, LV 112, ISO 14572, LV 212,
JASO and customer specifications.
www.leoni-automotive-cables.com LEONI Adascar ® 13
 14 LEONI Adascar ® www.leoni-automotive-cables.com

Comfort Applications

Code Cable structure No. of strands Diameter of single wire Diameter of conductor Conductor
max. nom. surface
[mm] [mm]
LEONI Adascar – PVC round cables
®

LEONI Adascar® Comfort 6010 2x0.75 24 0.21 1.10 BL

LEONI Adascar® Comfort 6020 4x0.5 19 0.19 0.90 BL
LEONI Adascar® Comfort 6030 3x0.5 19 0.19 0.90 BL
LEONI Adascar® Comfort 6040 5x0.35 Flex 45 0.11 0.80 BL

LEONI Adascar® – PVC special cables

LEONI Adascar® Comfort 6410 3x0.5 16 0.21 1.00 BL

LEONI Adascar® – PVC 125 °C round/flat

LEONI Adascar® Comfort 6610 2x0.75 24 0.21 1.10 BL
LEONI Adascar® Comfort 6620-F 4x0.22 7 0.21 0.60 BL

LEONI Adascar® – Special cables unshielded

LEONI Adascar® Comfort 6710 4x0.35 Flex 45 0.11 0.80 BL

LEONI Adascar® – PVC shielded

LEONI Adascar® Comfort 7010-C 3x0.35+DW 19 0.16 0.90 BL
LEONI Adascar® Comfort 7020-B 2x0.35+DW 7 0.26 0.75 SN
LEONI Adascar® Comfort 7025-B 4x0.5+DW 16 0.21 1.00 BL
LEONI Adascar® Comfort 7030-B 6x0.5+DW 19 0.19 0.90 BL
LEONI Adascar® Comfort 7040-C 2x3+DW 98 0.21 2.20 BL
LEONI Adascar® Comfort 7050-B 4x0.22 7 0.21 0.60 BL
LEONI Adascar® Comfort 7060-B 2x2x0.75+DW 24 0.21 1.10 BL
LEONI Adascar® Comfort 7110-D 2x0.35 12 0.21 0.80 BL
LEONI Adascar® Comfort 7120-D 4x0.35 7 0.26 0.75 BL
LEONI Adascar® Comfort 7130-D 2x0.5 19 0.19 0.90 BL
LEONI Adascar® Comfort 7140-D 3x0.75 24 0.21 1.15 BL
LEONI Adascar® Comfort 7150-B 2x0.5+DW 19 0.19 0.90 BL
LEONI Adascar® Comfort 7160-B 4x0.35+DW 7 0.26 0.80 BL
LEONI Adascar® Comfort 7170-B 3x0.35+DW 7 0.26 0.75 BL

LEONI Adascar® – Special cables shielded

LEONI Adascar® Comfort 7710-D 2x0.25 Flex 32 0.11 0.60 BL
LEONI Adascar® Comfort 7720-B 2x0.35+DW 7 0.26 0.75 BL
LEONI Adascar® Comfort 7730-D 3x0.35 Flex 45 0.11 0.80 BL
 www.leoni-automotive-cables.com LEONI Adascar ® 15

Advanced Automotive Special Cables.

Diameter of cores Outer cable diameter Shield type Insulation Material Jacket material Conductor resistance Temperature range
nom. nom. max.
[mm] [mm] [Ω/km] [°C]

1.80 4.60 – PVC PVC 24.7 –40 to +105

1.50 5.30 – PVC PVC 37.1 –40 to +105
1.55 4.70 – PVC PVC 37.1 –40 to +105
1.30 4.70 – PVC PVC 54.4 –40 to +105

1.95 5.40 – PVC PVC 36.7 –50 to +90

1.80 4.80 – PVC PVC 24.7 –40 to +125

1.10 5.60 x 2.15 – TPE-E PVC 84.8 –40 to +125

1.30 5.80 – TPE-E TPE-U 54.4 –40 to +105

1.30 4.20 C PVC PVC 54.4 –40 to +105

1.25 3.70 B PVC PVC 55.5 –40 to +105
1.55 5.60 B PVC PVC 37.1 –40 to +105
1.55 6.40 B PVC PVC 37.1 –40 to +105
3.10 6.80 C PVC PVC 6.15 –40 to +105
1.05 3.50 B PVC PVC 84.8 –40 to +105
1.75 6.90 B PVC PVC 24.7 –40 to +105
1.35 4.40 D PVC PVC 54.4 –40 to +105
1.25 5.30 D PVC PVC 54.4 –40 to +105
1.55 4.80 B+D PVC PVC 37.1 –40 to +105
1.75 5.30 D PVC PVC 24.7 –40 to +105
1.55 4.50 B PVC PVC 37.1 –40 to +105
1.25 4.50 B PVC PVC 54.4 –40 to +105
1.25 4.50 B PVC PVC 54.4 –40 to +105

1.20 4.20 D TPE-E TPE-U 70.3 –40 to +105

1.35 4.90 B PP PVC 54.4 –40 to +90
1.25 3.50 D PVC TPE-U 54.4 –40 to +105
16 LEONI Adascar ® www.leoni-automotive-cables.com

LEONI Adascar®
Control Applications

Multi-core automotive cables with

sheath; shielded and unshielded.

BENEFITS/PROPERTIES CONTROL APPLICATIONS

■■ customer- specific cables available LEONI has a wide range of products with proper-
■■ shielded versions ties tailored individually to the respective customer
■■ certified according to international standards requirements for the broadest possible variety of
■■ extensive OEM approvals control and management functions. Depending on the
area of use, the cables are also available in shielded
APPLICATIONS form as foil shields (B shield) with drain wire or con-
■■ sensor applications ductive core for contacting, as coiled shield (D shield)
■■ knock sensor or as braided shields (C shield) made of copper wires,
■■ weight sensor either bare or tinned.
■■ rain sensor

■■ engine management sensor STANDARDS

■■ fill level sensor Compliant with ISO 6722, LV 112, ISO 14572, LV 212,
■■ occupant recognition JASO and customer specifications.
www.leoni-automotive-cables.com LEONI Adascar ® 17
18 LEONI Adascar ® www.leoni-automotive-cables.com

Control Applications

Code Cable structure No. of strands Diameter of single wire Diameter of conductor Conductor surface
max. nom.
[mm] [mm]
LEONI Adascar® – PVC round cables
LEONI Adascar® Control 8010 5x0.5 16 0.21 1.00 BL

LEONI Adascar® – PVC 125 °C round/flat

LEONI Adascar® Control 8610 2x0.75 24 0.21 1.10 BL

LEONI Adascar® – Special cables unshielded

LEONI Adascar® Control 8710 7x0.35sn 7 0.26 0.75 SN
LEONI Adascar Control 8720
®
6x0.5sn 19 0.19 0.90 SN
LEONI Adascar® Control 8730 4x0.75sn 24 0.21 1.10 SN
LEONI Adascar® Control 8740 2x0.35 7 0.26 0.75 BL
LEONI Adascar® Control 8750 5x0.5 16 0.21 1.00 BL
LEONI Adascar Control 8760
®
16x0.22sn Flex 28 0.11 0.95 SN
LEONI Adascar® Control 8770 2x0.22sn 7 0.21 0.60 SN
LEONI Adascar Control 8780
®
6x0.22 FR 11 0.16 0.60 SN
LEONI Adascar® Control 8790 4x0.25 Flex 32 0.11 0.60 BL

LEONI Adascar® – PVC shielded

LEONI Adascar® Control 9010-C 2x2.5+DW 140 0.16 2.10 BL
LEONI Adascar® Control 9020-B 6x1+DW 32 0.21 1.30 BL
LEONI Adascar® Control 9030-B 2x1.5+DW 30 0.26 1.60 BL
LEONI Adascar® Control 9040-B 2x0.5+CC 19 0.19 0.90 BL
LEONI Adascar® Control 9060-B 3x0.35+DW 7 0.26 0.75 BL
LEONI Adascar® Control 9070-B 3x0.35+DW 7 0.26 0.75 BL
LEONI Adascar® Control 9110-C 4x0.16+DW 19 0.11 0.50 BL
LEONI Adascar® Control 9120-B 1x0.35+DW 7 0.26 0.75 BL

LEONI Adascar® – Special cables shielded

LEONI Adascar® Control 9710-B 2x0.35+DW 7 0.26 0.75 SN
LEONI Adascar® Control 9715-B 2x1+CC 32 0.21 1.30 BL
LEONI Adascar Control 9730-C
®
12x0.22 Flex 28 0.11 0.60 SN
 www.leoni-automotive-cables.com LEONI Adascar ® 19

Advanced Automotive Special Cables.

Diameter of cores Outer cable diameter Shield type Insulation Material Jacket material Conductor resistance Temperature range
nom. nom. max.
[mm] [mm] [Ω/km] [°C]

2.10 7.30 – PVC PVC 37.1 –40 to +105

1.80 4.80 – PVC PVC 24.7 –40 to +125

1.25 6.30 – PVC TPE-U 55.5 –40 to +105

1.50 6.30 – ETFE TPE-U 38.2 –40 to +125
2.20 6.20 – TPE-U TPE-U 25.4 –40 to +125
1.40 4.20 – TPE-S TPE-O 54.4 –40 to +90
1.55 5.50 – TPE-O TPE-U 37.1 –40 to +125
1.05 6.30 – ETFE TPE-U 86.5 –40 to +125
1.00 3.70 – TPE-E TPE-U 86.5 –40 to +125
1.10 4.50 – TPE-E TPE-U 86.5 –30 to +85
1.14 3.80 – TPE-E TPE-U 72.9 –40 to +105

2.80 7.00 C PVC PVC 7.6 –40 to +105

2.00 8.00 B PVC PVC 18.5 –40 to +105
2.30 6.40 B PVC PVC 12.7 –40 to +105
1.55 5.00 B PVC PVC 37.1 –40 to +105
1.25 3.90 B PVC PVC 54.4 –40 to +105
1.25 4.50 B PVC PVC 54.4 –40 to +105
1.05 4.60 C PVC PVC 132.0 –40 to +105
1.30 3.10 B PVC PVC 54.4 –40 to +105

1.30 4.00 B TPE-E TPE-U 54.4 –40 to +125

2.00 5.60 B PVC TPE-U 18.5 –40 to +105
1.00 6.70 C ETFE TPE-U 86.5 –40 to +125
20 LEONI Adascar ® www.leoni-automotive-cables.com

LEONI Adascar®
Power Applications

Multi-core automotive cables with

sheath; shielded and unshielded.

BENEFITS/PROPERTIES POWER APPLICATIONS

■■ customer-specific cables available LEONI provides with the brand LEONI Adascar ® Power
■■ shielded versions a wide selection of multi-core shielded and unshielded
■■ certified according to international standards wiring cables. There is, depending on the area of
■■ extensive OEM approvals installation, i.e. interior, engine compartment or cable
harness, a very wide variety of materials to meet the
APPLICATIONS respective mechanical, thermal or chemical require-
■■ lighting and cabling systems ments. Shielding with a high level of coverage (up to
■■ wiring of electrical equipment (in board nearly 100 percent) is essential when carrying currents
and out board, bodywork) to reducing the radiation and thus the inference to
■■ engine compartment, catalytic converter data cables fitted in the vicinity.
■■ power distributors

STANDARDS
Compliant with ISO 6722, LV 112, ISO 14572, LV 212,
JASO and customer specifications.
www.leoni-automotive-cables.com LEONI Adascar ® 21
22 LEONI Adascar ® www.leoni-automotive-cables.com

Power Applications

Code Cable structure No. of strands Diameter of single wire Diameter of conductor Conductor surface
max. nom.
[mm] [mm]
LEONI Adascar® – PVC round cables
LEONI Adascar® Power 4010 2x0.5 16 0.21 1.00 BL
LEONI Adascar® Power 4020 2x0.75 24 0.21 1.10 BL

LEONI Adascar® – PVC flat cables

LEONI Adascar® Power 4505 2x0.35 Twin 7 0.26 0.80 BL
LEONI Adascar® Power 4510 2x0.5 Twin 16 0.21 1.00 BL
LEONI Adascar® Power 4520 2x0.75 Twin 24 0.21 1.10 BL
LEONI Adascar® Power 4530 2x1 Twin 19 0.26 1.30 BL
LEONI Adascar® Power 4540 2x1.5 Twin 30 0.26 1.60 BL
LEONI Adascar® Power 4550 2x2.5 Twin 19 0.41 2.00 BL

LEONI Adascar® – Special cables unshielded

LEONI Adascar® Power 4710 4x0.75 24 0.21 1.10 BL

LEONI Adascar® – PVC shielded

LEONI Adascar® Power 5010-C 2x2x0.5sn 16 0.21 1.00 SN
LEONI Adascar® Power 5001-C 1x0.35 7 0.26 0.75 BL
LEONI Adascar® Power 5002-C 1x0.5 7 0.31 0.90 BL
LEONI Adascar® Power 5005-C 1x1.5sn 30 0.26 1.60 SN
LEONI Adascar® Power 5020-B 4x0.22 7 0.21 0.60 BL
LEONI Adascar® Power 5030-D 2x0.5 19 0.19 0.90 BL
LEONI Adascar® Power 5040-B 2x0.5+DW 19 0.19 0.90 BL
LEONI Adascar® Power 5050-B 2x1+DW 19 0.26 1.30 BL
LEONI Adascar® Power 5060-B 1x0.5+DW 19 0.19 0.90 BL
LEONI Adascar® Power 5070-B 2x2.5+DW 50 0.26 2.00 BL
LEONI Adascar® Power 5080-B 2x0.5+DW 19 0.19 0.90 BL
LEONI Adascar® Power 5110-C 10x0.22+DW 7 0.21 0.60 BL
LEONI Adascar® Power 5120-C 2x0.35 7 0.26 0.75 BL
LEONI Adascar® Power 5130-C 3x0.35 7 0.26 0.75 BL
LEONI Adascar® Power 5140-C 4x0.35+DW 19 0.26 0.75 BL
 www.leoni-automotive-cables.com LEONI Adascar ® 23

Advanced Automotive Special Cables.

Diameter of cores Outer cable diameter Shield type Insulation material Jacket material Conductor resistance Temperature range
nom. nom. max.
[mm] [mm] [Ω/km] [°C]

1.55 4.45 – PVC PVC 37.1 –40 to +105

1.80 4.90 – PVC PVC 24.7 –40 to +105

– 3.80 x 1.80 ✖ – – PVC 54.4 –40 to +105

– 4.40 x 2.10 ✖ – – PVC 37.1 –40 to +105
– 4.40 x 2.10 ✖ – – PVC 24.7 –40 to +105
– 3.80 x 1.90 ✖ – – PVC 18.5 –40 to +105
– 5.60 x 2.80 ✖ – – PVC 12.7 –40 to +105
– 5.20 x 2.60 ✖ – – PVC 7.6 –40 to +105

1.95 6.70 – PVC TPE-U 24.7 –40 to +105

1.80 8.60 C PVC PVC 38.2 –40 to +105

1.45 2.95 C PVC PVC 54.4 –40 to +105
1.70 3.50 C PVC PVC 37.1 –40 to +105
2.60 4.10 C PVC PVC 13.0 –40 to +105
1.10 3.50 B PVC PVC 84.8 –40 to +105
1.55 4.80 D PVC PVC 37.1 –40 to +105
1.55 4.20 B PVC PVC 37.1 –40 to +105
1.95 5.10 B PVC PVC 18.5 –40 to +105
1.55 3.80 B PVC PVC 37.1 –40 to +105
2.80 7.50 B PVC PVC 7.6 –40 to +105
1.55 4.50 B PVC PVC 37.1 –40 to +105
1.10 6.00 C PVC PVC 84.8 –40 to +105
1.45 4.40 C PVC PVC 54.4 –40 to +105
1.45 5.00 C PVC PVC 54.4 –40 to +105
1.25 5.30 C PVC PVC 54.4 –40 to +105
✖ Dimensions nom. width x height [mm x mm]
24 LEONI Adascar ® www.leoni-automotive-cables.com

Code Cable structure No. of strands Diameter of single wire Diameter of conductor Conductor surface
max. nom.
[mm] [mm]
LEONI Adascar Power 5150-C
®
5x0.35+DW 19 0.16 0.75 BL
LEONI Adascar® Power 5160-C 6x0.35 7 0.26 0.75 BL
LEONI Adascar® Power 5170-C 8x0.35+DW 19 0.16 0.75 BL
LEONI Adascar® Power 5180-C 10x0.35+DW 19 0.16 0.75 BL
LEONI Adascar® Power 5210-C 2x0.5 28 0.16 1.00 SN
LEONI Adascar® Power 5220-C 3x0.50+DW Flex 64 0.11 0.90 BL
LEONI Adascar® Power 5230-C 2x0.75 24 0.21 1.10 BL
LEONI Adascar® Power 5240-D 2x2.5 50 0.26 2.00 BL
LEONI Adascar® Power 5250-D 3x1 32 0.21 1.30 BL

LEONI Adascar® – Special cables shielded

LEONI Adascar® Power 5710-C 2x0.22+DW 7 0.21 0.60 SN
LEONI Adascar Power 5720-D
®
1x0.75 24 0.21 1.10 BL
LEONI Adascar® Power 5820-B 3x0.35sn+DW 19 0.16 0.75 SN
LEONI Adascar® Power 5810-C 3x0.35sn 19 0.16 0.75 SN
LEONI Adascar® Power 5830-C 3x0.5sn+DW 19 0.16 0.75 SN
 www.leoni-automotive-cables.com LEONI Adascar ® 25

Diameter of cores Outer cable diameter Shield type Insulation material Jacket material Conductor resistance Temperature range
nom. nom. max.
[mm] [mm] [Ω/km] [°C]
1.30 4.90 C PVC PVC 58.5 –40 to +105
1.45 6.40 C PVC PVC 54.4 –40 to +105
1.25 6.00 C PVC PVC 58.5 –40 to +105
1.25 6.70 C PVC PVC 58.5 –40 to +105
1.70 5.20 C PVC PVC 38.2 –40 to +105
1.55 5.00 C PVC PVC 37.1 –40 to +105
1.75 5.00 C PVC PVC 24.7 –40 to +105
2.85 7.80 D PVC PVC 7.6 –40 to +105
1.95 5.70 D PVC PVC 18.5 –40 to +105

1.15 3.70 C ETFE TPE-O 86.5 –40 to +180

2.00 3.20 D TPE-E TPE-U 24.7 –40 to +105
1.32 5.00 B FEP SIR 58.8 –40 to +180
1.32 5.45 C FEP SIR 58.8 –40 to +180
1.34 5.55 C FEP SIR 50.0 –40 to +180
26 LEONI Adascar ® www.leoni-automotive-cables.com

LEONI Adascar®
Safety Applications

Multi-core automotive cables for

safety applications.

BENEFITS/PROPERTIES SAFETY APPLICATIONS

■■ excellent processability The LEONI Adascar ® Safety product range is used in all
■■ extensive OEM approvals safety-related applications in vehicles. By being easy
■■ customised solutions to strip and extrude, the cables are ideally suited to
■■ worldwide production facilities a wide variety of fully automated further processing.
The materials used are exclusively of high quality and
APPLICATIONS approved to international standards.
■■ impact protection (airbag)

■■ restraint systems (belt) STANDARDS

■■ active headrest, seats, engine cover Compliant with ISO 6722, LV 112, ISO 14572, LV 212,
(pre/in crash) JASO and customer specifications.
■■ locking systems, clamping protection

■■ chassis safety

■■ pre-impact warning sensors, distance

controller (collision avoidance)

www.leoni-automotive-cables.com LEONI Adascar ® 27
28 LEONI Adascar ® www.leoni-automotive-cables.com

Safety Applications

Code Cable structure No. of strands Diameter of single wire Diameter of conductor Conductor
max. nom. surface
[mm] [mm]
LEONI Adascar ® – PVC round cables
LEONI Adascar® Safety 2010 2x0.35-A 7 0.26 0.75 BL
LEONI Adascar® Safety 2011 2x0.35-A 7 0.26 0.75 BL
LEONI Adascar® Safety 2012 2x0.35-A 7 0.26 0.75 BL
LEONI Adascar® Safety 2013 2x0.35-A 7 0.26 0.75 BL
LEONI Adascar® Safety 2015 3x0.35-A 7 0.26 0.75 BL
LEONI Adascar® Safety 2020 2x0.5-A 19 0.19 0.90 BL
LEONI Adascar® Safety 2021 2x0.5-B 16 0.21 0.90 BL
LEONI Adascar® Safety 2022 2x0.5-A 19 0.19 0.90 BL
LEONI Adascar® Safety 2023 2x0.5/7 7 0.31 0.90 BL
LEONI Adascar® Safety 2024 2x0.5-A 19 0.19 0.90 BL
LEONI Adascar® Safety 2025 2x0.5sn-A 19 0.19 0.90 SN
LEONI Adascar® Safety 2026 2x0.5sn-A 19 0.19 0.90 SN
LEONI Adascar® Safety 2030 3x0.5-A 19 0.19 0.90 BL
LEONI Adascar® Safety 2035 2x0.5sn+0.5 19 0.19 0.90 SN
LEONI Adascar® Safety 2040 4x0.5-A 19 0.19 0.90 BL

LEONI Adascar ® – PVC special cables

LEONI Adascar® Safety 2410 4x0.35+2x2.5 12 / 50 0.21 / 0.26 0.75 / 2.00 BL / BL

LEONI Adascar ® – PVC flat cables

LEONI Adascar® Safety 2510-F 2x0.35-A 7 0.26 0.75 BL
LEONI Adascar® Safety 2511-F 2x0.35-A 7 0.26 0.75 BL
LEONI Adascar® Safety 2512-F 2x0.35sn-A 7 0.26 0.75 SN
LEONI Adascar® Safety 2520-F 2x0.5-A 7 0.26 0.75 BL
LEONI Adascar® Safety 2521-F 2x0.5-B 16 0.21 0.90 BL
LEONI Adascar® Safety 2522-F 2x0.5-A 19 0.19 0.90 BL

LEONI Adascar ® – PVC 125 °C

LEONI Adascar® Safety 2610 2x0.5-A 19 0.19 0.90 BL

LEONI Adascar ® – Special cables unshielded

LEONI Adascar® Safety 2710 2x0.22-A 7 0.21 0.60 BL
LEONI Adascar® Safety 2720 2x0.35-A 7 0.26 0.75 BL
LEONI Adascar® Safety 2721 2x0.37-A AVSS 7 0.27 0.80 BL

LEONI Adascar ® – PVC shielded

LEONI Adascar® Safety 3010-B 2x0.35+DW 7 0.26 0.75 BL
 www.leoni-automotive-cables.com LEONI Adascar ® 29

Advanced Automotive Special Cables.

Diameter of cores Outer cable diameter Shield type Insulation material Jacket material Conductor resistance Temperature range
nom. nom. max.
[mm] [mm] [Ω/km] [°C]

1.25 5.45 – PVC PVC 54.4 –40 to +105

1.30 3.75 – PVC PVC 54.4 –40 to +105
1.25 3.50 – PVC PVC 54.4 –40 to +105
1.25 4.00 – PVC PVC 54.4 –40 to +105
1.25 3.90 – PVC PVC 54.4 –40 to +105
1.55 4.40 – PVC PVC 37.1 –40 to +105
1.55 4.50 – PVC PVC 37.1 –40 to +105
1.70 4.45 – PVC PVC 37.1 –40 to +105
1.55 4.45 – PVC PVC 37.1 –40 to +105
1.55 4.80 – PVC PVC 37.1 –40 to +105
1.55 4.45 – PVC PVC 38.2 –40 to +105
1.55 4.25 – PVC PVC 38.2 –40 to +105
1.55 4.50 – PVC PVC 37.1 –40 to +105
1.55 4.50 – PVC PVC 38.2 –40 to +105
1.50 4.80 – PVC PVC 37.1 –40 to +105

1.30 / 2.70 6.85 – PVC PVC 54.4 –40 to +105

1.25 3.90 x 2.60 ✖ – PVC PVC 54.4 –40 to +105

1.25 4.10 x 2.80 ✖ – PVC PVC 54.4 –40 to +105
1.25 4.10 x 2.80 ✖ – PVC PVC 55.5 –40 to +105
1.55 4.40 x 2.80 ✖ – PVC PVC 37.1 –40 to +105
1.55 3.80 x 2.25 ✖ – PVC PVC 37.1 –40 to +105
1.55 4.40 x 2.80 ✖ – PVC PVC 37.1 –40 to +105

1.55 4.40 – PVC PVC 37.1 –40 to +125

1.15 3.40 – PVC TPE-O 84.8 –30 to +90

1.60 4.10 – PVC TPE-O 54.4 –30 to +90
1.40 4.00 – PVC TPE-O 50.2 –30 to +90

1.25 3.70 B PVC PVC 54.4 –40 to +105

✖ Dimensions nom. width x height [mm x mm]
30 LEONI Adascar ® www.leoni-automotive-cables.com

LEONI Adascar®
Truck Applications

Multi-core automotive cables with

ADR certificates for commercial vehicles.

BENEFITS/PROPERTIES TRUCK APPLICATIONS

■■ with ADR/GGVS certificates The LEONI Adascar ® Truck cables meet the high
■■ with integrated data pair mechanical, chemical and also electric requirements in
■■ coilable versions the commercial vehicle industry. These PVC cables are
■■ with double jacket resistant to oil, weather, chemicals and UV as well as to
cold. The versions with PU jackets also boast increased
APPLICATIONS resistance to wear and abrasion as well as excellent
■■ cable to connect the tractor and trailer or durability under exposure to microbes and hydrolysis.
semi trailer
■■ wiring of the electrical equipment STANDARDS
■■ front, rear and side illumination Compliant with ISO 6722, LV 112, ISO 14572, LV 212,
as well as cabling systems ISO 4141 and customer specifications.
www.leoni-automotive-cables.com LEONI Adascar ® 31
32 LEONI Adascar ® www.leoni-automotive-cables.com

Truck Applications

Code Cable structure No. of strands Diameter of single wire Diameter of conductor Conductor
max. nom. surface

[mm] [mm]

LEONI Adascar® – PVC round cables

LEONI Adascar® Truck 10201 2x0.5 16 0.21 0.90 BL
LEONI Adascar® Truck 10202 2x1 32 0.21 1.30 BL
LEONI Adascar® Truck 10203 2x1.5 30 0.26 1.60 BL
LEONI Adascar® Truck 10204 2x0.5 19 0.19 0.90 BL
LEONI Adascar® Truck 10206 2x0.75 24 0.21 1.10 BL
LEONI Adascar® Truck 10207 2x2.5 50 0.26 2.00 BL
LEONI Adascar® Truck 10300 3x0.5 19 0.19 0.90 BL
LEONI Adascar® Truck 10301 3x0.75 19 0.23 1.10 BL
LEONI Adascar® Truck 10302 3x1.5 19 0.32 1.55 BL
LEONI Adascar® Truck 10303 3x2.5 19 0.41 2.00 BL
LEONI Adascar® Truck 10304 3x1 32 0.21 1.30 BL
LEONI Adascar® Truck 10401 4x0.75 19 0.23 1.10 BL
LEONI Adascar® Truck 10402 4x1 32 0.21 1.30 BL
LEONI Adascar® Truck 10403 2x1.5+2x0.5 19 / 19 0.32 / 0.19 1.55 / 0.90 BL
LEONI Adascar® Truck 10501 5x0.5 16 0.21 0.95 BL
LEONI Adascar® Truck 10502 5x1.5 19 0.32 1.55 BL
LEONI Adascar® Truck 10503 2x4+3x1.5 56 / 19 0.31 / 0.32 2.55 / 1.55 BL
LEONI Adascar® Truck 10504 2x6+3x1.5 84 / 19 0.31 / 0.32 3.10 / 1.60 BL
LEONI Adascar® Truck 10505 3x1.5+2x0.5 19 / 19 0.32 / 0.19 1.60 / 0.90 BL
LEONI Adascar® Truck 10506 5x0.75 24 0.21 1.10 BL
LEONI Adascar® Truck 10601 1x1+5x0.75 32 / 24 0.21 / 0.21 1.30 / 1.10 BL
LEONI Adascar® Truck 10602 6x0.5 16 0.21 0.90 BL
LEONI Adascar® Truck 10603 2x1.5+4x0.5 30 / 16 0.26 / 0.21 1.70 / 1.00 BL
LEONI Adascar® Truck 10701 1x1.5+6x1 30 / 32 0.26 / 0.21 1.60 / 1.30 BL
LEONI Adascar® Truck 10702 7x1 19 0.26 1.30 BL
LEONI Adascar® Truck 10703 7x1.5 30 0.26 1.60 BL
LEONI Adascar® Truck 10706 3x2.5+4x1.5 50 / 30 0.26 / 0.26 2.00 / 1.60 BL
LEONI Adascar® Truck 10707 4x2+3x0.75 24 / 30 0.21 / 0.31 1.80 / 1.10 BL
LEONI Adascar® Truck 10801 1x2.5+7x1 50 / 32 0.26 / 0.26 2.00 / 1.30 BL
 www.leoni-automotive-cables.com LEONI Adascar ® 33

Advanced Automotive Special Cables.

Diameter of cores Outer cable diameter Shield type Insulation material Jacket material Conductor resistance Temperature range
nom. nom. max.

[mm] [mm] [Ω/km] [°C]

1.55 4.80 – PVC PVC 37.1 –40 to +105

2.00 6.00 – PVC PVC 18.5 –40 to +105
2.30 6.60 – PVC PVC 12.7 –40 to +105
1.55 5.00 – PVC PVC 37.1 –40 to +105
2.30 5.60 – PVC PVC 24.7 –40 to +105
2.85 7.70 – PVC PVC 12.7 –40 to +105
1.55 4.80 – PVC PVC 37.1 –40 to +105
1.80 5.90 – PVC PVC 24.7 –40 to +105
2.30 7.15 – PVC PVC 12.7 –40 to +85
2.90 8.65 – PVC PVC 7.6 –40 to +85
2.50 6.80 – PVC PVC 18.5 –40 to +105
1.85 6.60 – PVC PVC 24.7 –40 to +105
2.00 6.70 – PVC PVC 18.5 –40 to +105
2.30 / 1.55 6.50 – PVC PVC 12.5 / 37.1 –40 to +85
1.55 5.80 – PVC PVC 37.1 –40 to +105
2.30 8.40 – PVC PVC 12.7 –40 to +105
3.65 / 2.30 10.60 – PVC PVC 4.7 / 12.7 –40 to +105
4.20 / 2.30 11.60 – PVC PVC 3.2 / 12.7 –40 to +105
2.30 / 1.55 8.50 – PVC PVC 12.7 / 37.1 –40 to +105
1.75 6.50 – PVC PVC 24.7 –40 to +105
2.00 / 1.75 7.30 – PVC PVC 18.5 / 24.7 – 40 to +105
1.55 6.50 – PVC PVC 37.1 –40 to +105
2.30 / 1.55 7.50 – PVC PVC 12.7 / 37.1 –40 to +105
2.30 / 2.30 9.30 – PVC PVC 12.7 / 18.5 –40 to +105
2.00 8.00 – PVC PVC 18.5 –40 to +105
2.30 10.30 – PVC PVC 12.7 –40 to +105
2.85 / 2.30 10.30 – PVC PVC 7.6 / 12.7 –40 to +105
2.50 / 1.80 9.30 – PVC PVC 9.4 / 24.7 –40 to +105
2.60 / 1.90 8.40 – PVC PVC 7.6 / 18.5 –40 to +105
34 LEONI Adascar ® www.leoni-automotive-cables.com

Code Cable structure No. of strands Diameter of single wire Diameter of conductor Conductor
max. nom. surface

[mm] [mm]

LEONI Adascar® Truck 10101 2x2.5+8x1 32 / 50 0.26 / 0.21 2.00 / 1.30 BL

LEONI Adascar® Truck 10111 4x2.5+7x1 32 / 50 0.26 / 0.21 2.00 / 1.30 BL
LEONI Adascar® Truck 10131 4x2.5+9x1.5 50 / 30 0.26 / 0.26 2.20 / 1.70 BL
LEONI Adascar® Truck 10151 3x2.5+12x1 50 / 32 0.26 / 0.21 2.00 / 1.30 BL
LEONI Adascar® Truck 10153 5x2.5+8x1.5 50 / 30 0.26 / 0.26 2.00 / 1.60 BL

LEONI Adascar® – PVC flat cables

LEONI Adascar® Truck 11201 2x1.5sn 30 0.26 1.50 SN
LEONI Adascar® Truck 11202 2x1.5 30 0.26 1.55 BL
LEONI Adascar® Truck 11204 2x2.5 50 0.26 2.10 BL
LEONI Adascar® Truck 11301 3x1.5 30 0.26 1.70 BL

LEONI Adascar® – PVC/PU round cables

LEONI Adascar® Truck 12201 2x0.75 24 0.26 1.10 BL
LEONI Adascar® Truck 12301 3x1.5 30 0.26 1.55 BL
LEONI Adascar® Truck 12501 2x6+3x1.5 84 / 30 0.31 / 0.26 3.15 / 1.60 BL
LEONI Adascar® Truck 12502 5x1.5 30 0.26 1.60 BL
LEONI Adascar® Truck 12701 1x2+6x1 28 / 32 0.31 / 0.21 1.80 / 1.30 BL

LEONI Adascar® – PVC/PU flat cables

LEONI Adascar® Truck 13201 2x1sn 32 0.21 1.30 SN
LEONI Adascar® Truck 13202 2x1.5sn 30 0.26 1.50 SN

LEONI Adascar® – PU round cables

LEONI Adascar® Truck 14301 3x1.5 19 0.32 1.55 BL
LEONI Adascar® Truck 14302 3x2.5 19 0.41 2.00 BL
LEONI Adascar® Truck 14303 2x2.5+1x0.5 19 / 19 0.41 / 0.19 2.20 / 1.00 BL
LEONI Adascar® Truck 14401 4x0.25 14 0.16 0.65 BL
LEONI Adascar® Truck 14501 2x4+3x1.5 56 / 30 0.31 / 0.26 2.70 / 1.70 BL
LEONI Adascar® Truck 14601 6x0.25 14 0.16 0.70 BL
LEONI Adascar® Truck 14701 7x0.25 14 0.16 0.70 BL

LEONI Adascar® – Cables with PP data pair

LEONI Adascar® Truck 15151 3x2.5+12x1.5 50 / 32 0.26 / 0.21 2.00 / 1.50 BL
LEONI Adascar® Truck 15401 2x0.75+2x0.75 24 0.21 1.10 BL
LEONI Adascar® Truck 15701 2x4+5x1.5 56 / 30 0.31 / 0.26 2.75 / 1.70 BL
LEONI Adascar Truck 15702
®
4+3x1.5+3x0.75 56 / 30 / 24 0.31 / 0.26 / 0.21 2.75 / 1.70 / 1.20 BL

LEONI Adascar® – Spiral cable hytrel/special cables

LEONI Adascar® Truck 16701 2x4+5x1.5 56 / 30 0.31 / 0.26 2.75 / 1.70 BL

LEONI Adascar® – Shielded cables

LEONI Adascar® Truck 18171 13x1+(4x1)-C 32 / 32 0.21 / 0.21 1.30 / 1.30 BL
LEONI Adascar® Truck 18201-D 2x0.75 24 0.21 1.15 BL
 www.leoni-automotive-cables.com LEONI Adascar ® 35

Diameter of cores Outer cable diameter Shield type Insulation material Jacket material Conductor resistance Temperature range
nom. nom. max.

[mm] [mm] [Ω/km] [°C]

2.85 / 2.00 10.50 – PVC PVC 7.6 / 18.5 –40 to +105

2.60 / 2.00 11.00 – PVC PVC 7.6 / 18.5 –40 to +105
2.80 / 2.25 13.40 – PVC PVC 7.6 / 12.7 –40 to +105
2.80 / 2.00 12.60 – PVC PVC 7.6 / 18.5 –40 to +105
2.80 / 2.30 13.60 – PVC PVC 7.6 / 12.7 –40 to +105

2.70 6.80 x 4.50 – PVC PVC 13.0 –40 to +105

2.75 3.80 x 6.60 – PVC PVC 12.7 –40 to +105
3.40 4.60 x 8.10 – PVC PVC 7.6 –40 to +105
2.65 3.80 x 9.20 – PVC PVC 12.7 –40 to +105

1.85 6.10 – PVC PVC / TPE-U 24.7 –40 to +105

2.30 7.50 – PVC PVC / TPE-U 12.7 –40 to +105
4.20 / 2.25 12.00 – PVC PVC / TPE-U 3.4 / 12.7 –40 to +90
2.30 10.40 – PVC PVC / TPE-U 12.7 –40 to +125
2.50 / 2.10 9.10 – PVC PVC / TPE-U 9.42 / 18.5 –40 to +105

2.00 6.20 x 4.10 – PVC PVC / TPE-U 19.1 –40 to +105

2.35 6.80 x 4.50 – PVC PVC / TPE-U 13 –40 to +105

2.30 7.50 – PVC TPE-U 12.7 –40 to +105

2.90 9.20 – PVC TPE-U 7.6 –40 to +105
2.80 / 1.55 7.60 – TPE-O TPE-U 7.6 / 37.1 –40 to +125
1.30 5.20 – PVC TPE-U 80.0 –40 to +80
3.65 / 2.55 10.60 – PVC TPE-U 4.7 / 12.7 –40 to +90
1.30 5.90 – PVC TPE-U 80.0 –40 to +105
1.30 5.90 – PVC TPE-U 80.0 –40 to +105

2.60 / 2.50 14.50 – PVC / PP PVC / TPE-U 7.6 / 12.7 –40 to +85
1.95 / 1.85 8.00 – PVC / PP PVC 24.7 / 24.7 –40 to +85
3.40 / 2.30 11.50 – PVC / PP PVC 4.7 / 12.7 –40 to +85
3.40 / 2.30 / 1.85 11.80 – PVC / PP PVC 4.7 / 12.7 / 24.7 –40 to +85

3.40 / 2.60 / 2.30 12.00 – TPE-O / TPE-O / PP TPE-E 4.7 / 12.7 / 12.7 –40 to +90

2.40 / 2.30 8.40 / 15.50 C PVC PVC / PVC 18.5 / 18.5 –40 to +105
1.75 5.10 D PVC PVC 24.7 –40 to +105
36 LEONI Adascar ® www.leoni-automotive-cables.com

LEONI Adascar®
Wheel Sensor Applications

Sensor cables for driver assistance and

active safety systems in the axel wiring.

BENEFITS/PROPERTIES WHEEL SENSOR APPLICATIONS

■■ highly flexible The LEONI Adascar ® Wheel Sensor brand stands for
■■ available in halogen-free version cables used in many different areas of axel wiring in
■■ extremely high abrasion resistance both cars and trucks.
■■ very good media resistance

■■ long-term temperature resistance to +150 °C The cables meet particularly high reliability require-
■■ resistant to charring ments. This means they must be oil and fuel resistant,
■■ resistant to hydrolysis have very high resistance to abrasion and a long flex
■■ bending strength life.
■■ recyclability

APPLICATIONS STANDARDS
■■ ABS/ESP sensor cables Compliant with customer specifications.
■■ ABC (active body control)

■■ brake wear indicator

■■ sensor cables for automatic regulation

of head lamp leveling

■■ extension cables for ABS systems on trucks

and trailers
■■ electrical parking brake
www.leoni-automotive-cables.com LEONI Adascar ® 37
38 LEONI Adascar ® www.leoni-automotive-cables.com

Wheel Sensor Applications

Code Cable structure No. of strands Diameter of single wire Diameter of conductor Conductor surface
max. nom.
[mm] [mm]
LEONI Adascar® – PVC insulation
LEONI Adascar® Sensor 1620 2x0.75 42 0.16 1.20 BL
LEONI Adascar® Sensor 1650 3x1.5 30 0.26 1.70 BL
LEONI Adascar® Sensor 1630 2x1.5 30 0.26 1.60 BL

LEONI Adascar® – EVA insulation

LEONI Adascar® Sensor 210 2x0.5 28 0.16 1.00 SN
LEONI Adascar® Sensor 220 2x0.5 28 0.16 1.00 SN
LEONI Adascar® Sensor 310 2x0.75 42 0.16 1.20 SN
LEONI Adascar® Sensor 110 2x0.35 37 0.11 0.80 SN
LEONI Adascar® Sensor 120 4x0.35 19 0.16 0.85 SN
LEONI Adascar® Sensor 211 2x0.5 64 0.11 1.00 SN

LEONI Adascar® – TPE insulation

LEONI Adascar® Sensor 1100 2x0.5 19 0.19 1.00 BL
LEONI Adascar® Sensor 1400 2x0.75 42 0.16 1.20 BL
LEONI Adascar® Sensor 1301 4x0.5 64 0.11 1.00 BL
LEONI Adascar® Sensor 1300 4x0.5 28 0.16 1.00 BL
LEONI Adascar® Sensor 1401 2x0.75 96 0.11 1.20 BL

LEONI Adascar® – PE-X insulation

LEONI Adascar® Sensor 810 2x0.5 28 0.16 1.00 SN
LEONI Adascar® Sensor 820 2x0.75 42 0.16 1.20 SN
LEONI Adascar® Sensor 811 2x0.5 19 0.19 0.95 BL

LEONI Adascar® – Special cables

LEONI Adascar® Sensor 1840 3x0.5 19 0.19 1.00 BL
LEONI Adascar® Sensor 1820 2x0.75 42 0.16 1.20 SN
LEONI Adascar® Sensor 1810 2x0.35 19 0.16 0.85 BL
LEONI Adascar® Sensor 1310 2x0.25 19 0.13 0.25 NI
 www.leoni-automotive-cables.com LEONI Adascar ® 39

Advanced Automotive Special Cables.

Diameter of cores Outer cable diameter Shield type Insulation material Jacket material Conductor resistance Temperature range
nom. nom. max.
[mm] [mm] [Ω/km] [°C]

1.90 5.40 – PVC TPE-U 24.7 –40 to +105

2.40 6.70 – PVC TPE-U 13.3 –40 to +105
1.90 6.80 – PVC TPE-U 13.3 –40 to +105

1.65 4.30 – EVA TPE-U 40.1 –40 to +125

1.65 5.15 – EVA TPE-U 40.1 –40 to +125
2.20 6.20 – EVA TPE-U 27.1 –40 to +125
1.42 4.00 – EVA TPE-U 54.5 –40 to +125
1.45 4.70 – EVA TPE-U 54.5 –40 to +125
1.65 4.30 – EVA TPE-U 40.1 –40 to +125

1.60 5.00 – TPE-S TPE-U 37.1 –40 to +125

1.90 6.20 – TPE-S TPE-U 24.7 –40 to +125
1.50 6.20 – TPE-S TPE-U 37.1 –40 to +125
1.50 6.20 – TPE-S TPE-U 37.1 –40 to +125
1.80 6.20 – TPE-S TPE-U 24.7 –40 to +125

1.65 4.30 – XLPE TPE-U 40.1 –40 to +125

2.20 6.20 – XLPE TPE-U 27.1 –40 to +125
1.70 5.00 – XLPE TPE-U 37.4 –40 to +125

1.65 5.10 – ETFE TPE-U 37.1 –40 to +150

1.80 5.00 – ETFE TPE-U 27.1 –40 to +150
1.35 4.00 – ETFE TPE-U 56.0 –40 to +150
0.95 5.15 – PFA TPE-U 84.8 –60 to +125
 40 LEONI Adascar ® www.leoni-automotive-cables.com

LEONI
Environmental management

For us, business success with ecological responsibility is not a contra-

diction in terms. As a globally active producer we acknowledge our
co-responsibility in protecting the world‘s natural resources and basis
of life. It is our objective to strike a harmony between nature‘s needs
and our company‘s interests. As such, environmental protection is an
intrinsic element of our corporate activities. We motivate our contrac-
tual partners to follow environmental guidelines that are equivalent
to our own and advise our customers on how to use and dispose our
products in an environmentally responsible manner.

Our environmental management system is certified as complying

with DIN EN ISO 14001, confirming that our environmental policy is
effectively implemented.
www.leoni-automotive-cables.com LEONI Adascar ® 41

LEONI
Quality management

We are able to satisfy the exceptionally high standards of our custom-

ers from the automobile industry. The quality management at all the
LEONI Wire and Cable locations throughout the world is certified as
complying with ISO 9001:2002; locations producing automotive cables
are also certified according to ISO/TS 16949:2002. Our efforts are
concentrated on preventive quality assurance involving faultinhibiting
instruments such as FMEA or machine and process capability analysis.

We use state-of-the-art systems to continuously measure, monitor

and control the diameter and dielectric strength of our cables and
wires during the production process. Regular testing of random sam-
ples guarantees product compliance with the required limit values.
With these tests conducted directly alongside the production line it is
possible to respond quickly to any faults.

Product properties are tested in accordance with our customers‘

own specifications and/or German and international standards.
They include:
■■ cable and wire behaviour under extreme temperature
conditions
■■ functionality after artificial ageing
■■ resistance to fuels, lubricants and environmental
influences
■■ resistance of the insulated covering to stretching,
abrasion and tearing
■■ mechanical and electrical properties of the conductor
■■ alternate bending strength and resistance to torsion

Through the combined efforts of these quality assurance activities

we are able to continuously optimise our ambitious quality goals.
 42 LEONI Adascar ® www.leoni-automotive-cables.com

LEONI news LEONI worldwide

Our regularly updated information services such as the Cable facilities of the LEONI group
customer publication “LEONI inTEAM” keep you abreast of Proximity to our customers is a core element of our corporate policy.
recent developments at LEONI and on the market, either by LEONI is a dependable partner to its customers – all over the world.
mail or by e-mail. So that we can tailor our choice of topics We also regard maintaining, as well as raising quality and service at
even more closely to your requirements and interests, we would the same high level everywhere in the world as a sign of proximity.
be delighted to receive your suggestions and comments.
We support efficient operating as well as our customers’ power of
Visit our website innovation and market position on the basis of our own international
www.leoni-automotive-cables.com positioning, standardised methods and clearly defined processes.
No matter where we apply and realise our know-how, commitment
and ideas: we want confident customers around the world.
www.leoni-automotive-cables.com LEONI Adascar ® 43

Poland
USA Slovakia
Germany
Turkey
Mexico China

Sales offices of the Autmotive Special Cables business unit

Production facilities of the Automotive Special Cables business unit

Here an overview of our production plants of the

Automotive Special Cables business unit:

Germany Mexico
LEONI Kabel GmbH, Roth LEONI Cable Mexico S.A. de C.V., Cuauhtémoc

LEONI HighTemp Solutions GmbH, Halver Turkey

LEONI Kablo ve Teknolojileri San. ve Tic. Ltd. Sti., Gemlik
China
LEONI Cable (Changzhou) Co. Ltd., Changzhou Slovakia
LEONI Slowakia spol. s.r.o., Nová Dubnica
Poland
LEONI Kabel Polska S.p.z.o.o., Kobierzyce
 LEONI Kabel GmbH Stieberstrasse 5
Automotive Special Cables 91154 Roth
business unit Germany
Phone +49 (0)9171-804-2218
Fax +49 (0)9171-804-2232
E-mail [email protected]
www.leoni-automotive-cables.com