Papers by Safal Shambharkar
With ever shrinking time to market, companies are constantly seeking new ways of producing custom... more With ever shrinking time to market, companies are constantly seeking new ways of producing customized parts cost effectively. Could this be done without resorting to the traditional manufacturing processes? This is the age of new manufacturing. With accelerating technological changes as increasing compactions at both local and global market place, only those companies, which are both flexible and agile, will survive in the future. The dawn of new century begins with it, new rules of competitions, concepts such as supply chain management, flexible manufacturing and lean organizations have become preconditions for companies that seek to compete in the long term. This paper explains about “Lean Manufacturing an Advanced Manufacturing Technique for Auto Industries”. Lean manufacturing system is modern production strategies that uses less resource such as human effort, production space, investment in equipment and machine, time for developing new products and services and performs the pr...
Implementation of 5s Methodology in a Store Room in Workshop at JIT - A Case Study
The research work carried out to apply the 5S methodology of lean manufacturing to solve the prob... more The research work carried out to apply the 5S methodology of lean manufacturing to solve the problems of WORKSHOP at JIT with the aim of proper space utilization and elimination of waste in the workshop. The objectives of the project are organizing the workplace, shortening of the time of seeking necessary things such as tools, equipment and stationary, safety improvement, clean workplace. Also eliminate duplication of unwanted and unneeded material. Before and after implementation picture are taken for the applying 5S methodology in a workplace. Workshop consists of Store room, Machine shop, Carpentry shop, Thermal lab, Project lab, Smithy shop and Foundry shop.5S implementation has been carried out in Store room &Foundry shop. During 5s study many opportunities of improvement were found such as waste & unwanted scrap, improper operating conditions& arrangement of machines, tools, equipment etc. After implementing of 5S in the store room and foundry shop the workspace became effici...
Analysis of Single Point Cutting Tool Using Ansys
This paper highlights the effect of the temperature and cutting forces generated on the tip of th... more This paper highlights the effect of the temperature and cutting forces generated on the tip of the Single Point Cutting Tool (SPCT) while working. In a experimental work, temperature measurement is done by using thermocouple at various depth of cut and it found that the temperature increases with increase in depth of cut. Cutting forces acting on cutting tool are determined analytically at different depth of cut. Modeling of single point cutting tool is done by PRO-Engineer Wildfire-4 software. The model is then imported in ANSYS software and meshing is done. Then the temperature readings and the forces calculated at different depths of cut are given as an input to the software. The software analyzed the model by finite element analysis at various forces and calculated the stresses developed at the tip of the tool and also the deformation of the tip of the tool. In Finite element analysis of single point cutting tool the maximum stresses are developed at the tip of tool which is the...
ICSESD-2017
A model has been developed for cost of quality. This model classifies activities for cost of qual... more A model has been developed for cost of quality. This model classifies activities for cost of quality into prevention activity, appraisal activity, internal failure activity, external failure activity. Aggregate cost rate are developed for each activity. The concepts and model developed are general in nature and can be applied to most of the fabrication industry.
Uploads
Papers by Safal Shambharkar