cooling

56 Articles

Building A Gifford-McMahon Cryocooler With 3D-Printed Parts

June 6, 2026 by 3 Comments

Although cryocoolers are capable of pretty impressive cooling, for many of them the underlying working principle is simple enough that you do not need any special skills or a big budget to make your own version. Take the Gifford-McMahon cryocooler for example, which works using nothing more than some kind of coolant gas and a piston in a cylinder that you can even 3D print, as demonstrated by [Hyperspace Pirate] in a recent video.

The lowest temperature reached across the two prototypes was only -84°C, but this was mostly due to some sub-optimal design choices, such as the use of regular air and a clear acrylic tube to get a good glimpse at the inner workings. The trickiest part of this type of cryocooler is probably that you need to move the piston containing the regenerator between both ends of the cylinder to get a cool and a hot side.

That particular problem was solved by using magnets to move the piston externally, which worked beautifully until the problem of using regular compressed air from the shop compressor caused massive ice formation that jammed up the piston. Obviously this was not an unexpected issue, and for the next step the coolant gas will be replaced by helium, as making that gas freeze up requires quite a bit more effort.

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The Heat Island Effect Is Warming Up The AI Data Center Controversy

April 7, 2026 by 58 Comments

There’s been a lot of virtual ink spilled in environmental circles about the cooling water requirements of data centers, but less consideration of what happens with all the heat coming out of these buildings. Naturally, it’s going to warm the surrounding environment, but how much? Around 2 C (3.6 F) on average, and potentially much more than that, according to a recent study on the data heat island effect.

It’s common sense, of course: heat removed from the data center doesn’t go away. That heat might go into a body of water if one is available, but otherwise it’s out into the atmosphere to warm up everybody else’s day. In some places — like a Canadian winter — that might not be so bad. In others, where climate change and urban heat islands are cranking up the summertime temperatures, it very much could be. Especially if you’re in the worst-case scenario micro-climate described by the paper, which saw a predicted increase of 9.1 C (16 F).

Now, these results are theoretical and need to be ground-truthed, but anyone who has huddled next to the air-exchange unit of a large building for warmth knows there’s something to them. Unfortunately there don’t seem to be before-and-after measurements available for existing data-centers — AI or otherwise — to show exactly what their heat output is doing in the real world, but the urban heat island effect from all the dark asphalt in our cities is well known. Cooling paint and green roofs can help with that, but they won’t do much for the megawatts being pumped out to keep your cousin’s AI girlfriend online.

Some would argue that all this heat wouldn’t be a problem if we could launch the data centers outside the environment — just have a care the front doesn’t fall off.

Image of data center cooling by Анна from Pixabay

How Water Vapor Makes Smartphones Faster

September 25, 2025 by 25 Comments

Once upon a time, home computers were low-powered enough that they barely needed any cooling at all. An Amiga 500 didn’t even have a heatsink on the CPU, while the early Macintosh got by with a single teeny little fan.

Modern smartphones are far more powerful than these ancient machines, packed with multi-core processors running at speeds of many gigahertz. Even still, they’ve generally been able to get by without any active cooling devices. However, as manufacturers continue to push the envelope of performance, they’ve had to scramble for ways to suck heat out of these handheld computers. Vapor chamber cooling has risen as a solution to this problem, using simple physics to keep your handset humming along at maximum speed for longer.

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Hackaday Links: August 17, 2025

August 17, 2025 by 15 Comments

We’ve studiously avoided any mention of our latest interstellar visitor, 3I/Atlas, on these pages, mainly because of all the hoopla in the popular press about how Avi Loeb thinks it’s aliens, because of course he does. And we’re not saying it’s aliens either, mainly because we’d never be lucky enough to be alive during an actual alien invasion — life just hasn’t historically been that kind to us. So chances are overwhelming that 3I/Atlas is just a comet, but man, it’s doing its level best to look like it’s not, which means it’s time to brave the slings and arrows and wade into this subject.

The number of oddities surrounding 3I/Atlas just keeps growing, from its weird Sun-directed particle stream to its extreme speed, not to mention a trajectory through the solar system that puts it just a fraction of an astronomical unit from two of the three planets within the “Goldilocks Zone” of our star — ignore the fact that at an estimated seven billion years old, 3I/Atlas likely would have started its interstellar journey well before our solar system had even started forming. Still, it’s the trajectory that intrigues us, especially the fact that it’s coming in at a very shallow along to the ecliptic, and seems like it will cross that imaginary plane almost exactly when it makes its closest approach to the Sun on October 29, which just coincidentally happens to be at the very moment Earth is exactly on the opposite side of our star. We’ll be as far as possible from the action on that date, with the comet conveniently lost in the glare of the Sun. Yes, there’s talk of re-tasking some of our spacecraft around Mars or in the Jovian system to take a peek when 3I/Atlas passes through their neighborhoods, but those are complicated affairs that show no sign of bearing fruit in the short time left before the comet heads back out into the Deep Dark. Too bad; we’d really love an up-close and personal look at this thing.

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ice forming on surface with plus and minus pole

The Coolest Batteries You’ve Never Heard Of

March 9, 2025 by 55 Comments

Imagine cooling your building with the same principle that kept Victorian-era icehouses stocked with lake-frozen blocks, but in modern form. That’s the idea behind ice batteries, a clever energy storage hack that’s been quietly slashing cooling costs across commercial buildings. The invention works by freezing water when energy is cheap, and using that stored cold later, they turn major power hogs (air conditioning, we’re looking at you) into more efficient, cost-effective systems.

Pioneers like Nostromo Energy and Ice Energy are refining the tech. Nostromo’s IceBrick modules pack 25 kWh of cooling capacity each, install on rooftops, and cost around $250 per kWh—about half the price of lithium-ion storage. Ice Energy’s Ice Bear 40 integrates with HVAC systems, shifting up to 95% of peak cooling demand to off-peak hours. And for homes, the Ice Bear 20 replaces traditional AC units while doubling as a thermal battery.

Unlike lithium-ion, ice batteries don’t degrade chemically – their water is endlessly reusable. Combining the technology with this hack, it’s even possible in environments where water is scarce. But the trade-off? They only store cooling energy. No frozen kilowatts for your lightbulbs, just an efficient way to handle the biggest energy drain in most buildings.

Could ice batteries help decentralize energy storage? They’re already proving their worth in high-demand areas like California and Texas. Read the full report here and let us know your thoughts in the comments.

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Automated System Keeps Camper Van Air Fresh And Warm

March 6, 2024 by 22 Comments

Air quality has become a hot topic in recent years. [Ryan Stout] was interested in improving it in his camper van, and set about doing something about it. His solution was an automated system that provided cleaner air and better comfort to boot.

The concept was simple. [Ryan]’s system is based on an Arduino clone, and uses a SparkFun SCD40 as a CO2 sensor, and an MCP9808 for temperature. When the system detects excess carbon dioxide levels, it opens the MaxxAir fan in the camper by triggering it with an infrared signal. Similarly, when it detects excessively low temperatures inside the van, it kicks on a diesel furnace for heating. In a neat addition, to avoid the fan sucking in exhaust fumes, it also closes the fan in order to avoid exhaust fumes entering the camper unnecessarily. All the hardware was then  wrapped up in a simple 3D printed enclosure.

With this setup, [Ryan] has managed to cut the buildup of CO2 in his camper at night, and he credits this with reducing morning headaches when he’s out in the camper. We’d call that a win, to say nothing of the additional comfort created by the automatically-controlled heater! If you’re interested in something similar for your home HVAC system, we’ve got you covered.

PC Fan Controller Works On Most Operating Systems

October 27, 2023 by 13 Comments

For better or worse, most drivers for PC-related hardware like RGB components and fan controllers are built for Windows and aren’t generally of the highest quality. They’re often proprietary and clunky, and even if they aren’t a total mess they generally won’t work on Linux machines at all, or even on a headless setup regardless of OS. This custom fan controller, on the other hand, eschews the operating system almost entirely in favor of an open source fan controller board that can be reached over a network instead.

The project’s creator, [Sasa Karanovic], experimented with fan splitters to solve his problems, but found that these wouldn’t be the ideal solution given the sheer number of fans he wanted in his various computers, especially in his network-attached storage machine. For that one he wanted ten fans, with control over them in custom groups that would behave in certain ways depending on what the computer was doing. His solution uses two EMC2305 five-fan controller chip which communicates over I2C on a custom PCB with a RP2040 at the center. This allows the hardware to communicate with USB to the host computer for updating firmware and controlling over the network. There’s also a 1-wire and I2C bus exposed in case any external sensors need to be integrated into this system as well. To get power for all of those fans, the board uses a SATA connector to get power from the computer’s power supply.

With the PCB built and all of the connections to the host computer made, the custom board is able to control up to 10 fans in any custom configuration without needing a monitor or a driver since it is accessible over the network through an API. It’s also open-source so any changes to the firmware or hardware can easily be made for most air-cooled PC situations. If you’re less concerned about the internal case temperature and more concerned about all the heat your PC is dumping into a living space, you might want to look into venting your PC outside instead.

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