Stratasys Vs Bambu Lab: Industrial Vs Consumer ABS Showdown

The test parts being printed on the Stratasys Fortus 450mc. (Credit: My Tech Fun, YouTube)
The test parts being printed on the Stratasys Fortus 450mc. (Credit: My Tech Fun, YouTube)

Professional Stratasys FDM printers demand a pretty hefty price premium over your typical hobbyist-level machine, with the gold-plating continuing even with the special filament cartridges that you buy for some of their printers.

This raises the question of in how far this eye-watering price tag is justified, and how much is just you paying for support and the brand name. After acquiring a spool of Stratasys ABS filament via a US viewer, [Dr. Igor Gaspar] set to work to try and answer this question.

The viewer had already liberated the spool of ABS+ P430 filament from its cartridge, making it easy to use that directly with the Bambu Lab FDM printer.

To make it a fair comparison, [Igor] also needed to have a sample printed on a real Stratasys printer, for which he used a local company’s services. An interesting sidenote here is that the US viewer’s company moved away from Stratasys to Bambu Lab printers.

[Igor] was able to see his test parts being printed on the Stratasys printer, as said company is in the same city. This showed him that it took 14 hours to print the parts versus 3.5 hours on the Bambu Lab printer, suggesting that his worries about the right printing parameters for the Stratasys filament were warranted. Sussing those out was thus paramount for a fair comparison and warranted some test prints.

From a sheer aesthetic point of view the Stratasys-printed parts looked much cleaner, and their dimensional accuracy was also significantly better due to the slicer adjusting for this. Between the used Stratasys M30 and Bambu Lab ABS filaments there’s no clear winner, with both trading blows. Amusingly enough, the older Stratasys ABS type in the form of the ABS+ P430 filament performed the best of all when printed on the Bambu Lab printer at its preferred temperature setting.

Moral of the story is thus that – unless you really want to pay for that service contract – to loot old Stratasys ABS spool cartridges and use them in your hobbyist FDM printer. As [Igor] says in the conclusion, the nicer looks is probably due to them printing very thin layers, much finer than the 0.2 mm layers he used. This would also match the much longer print time and is thus something we can replicate on any FDM printer with a temperature-controlled printing environment.

Continue reading “Stratasys Vs Bambu Lab: Industrial Vs Consumer ABS Showdown”

A small, orange 3D printer is shown on a desk with a filament dry box. The printer is printing a waving cat figurine. The printer is a CoreXY configuration, and the side panels are 3D-printed orange plastic.

3D Printing A Miniature CoreXY Printer

Although no longer so common as during the heyday of the RepRap movement, it’s easier than ever to build your own largely-printed 3D printer, with designs such as Voron’s delivering excellent quality. Nevertheless, there are still niches to be filled by new designs, such as [Alex Yu]’s mostly-printed Encore design.

The Encore uses CoreXY kinematics and linear rails for the X and Y axes. Its has no internal frame; the linear rails are mounted directly to the side panels, which were printed but provided sufficient rigidity. The printer is modular, and all the parts are designed to fit within a 225 mm print bed. The Encore itself uses a 120 mm bed, a Bowden extruder, and a lightweight Bambu-style hotend. The drive motors are NEMA 17 stepper motors, and they use sliding mounts for belt tensioning. The power supply sits behind the rods supporting the Z axis, and the controller board is in the base of the printer.

Building the printer was simple; tuning it, less so. The combination of a Bambu-type hotend with a Bowden extruder created some complications, and the hotend initially received too little cooling. [Alex] solved the cooling issues by using a stronger fan on the hotend, redesigning the ventilation shroud, and adding two inward-blowing fans along the sides of the build volume. After correcting some issues with Z-axis stability, the Encore produced some quite good-looking parts. [Alex] is still improving and documenting some aspects of the printer, but he’s uploaded his progress so far to GitHub.

We’ve seen some mostly-printed printers before, including a high-speed printer, one which printed all structural components, and one which was entirely 3D printed.

Continue reading “3D Printing A Miniature CoreXY Printer”

Over-Engineering An FDM Spool Holder From Prusa Mk4S Remains

Unlike resin printers where you generally just pour the fresh resin into the easily accessible vat, FDM printers need to squirrel away at least one spool and its requisite holder somewhere. For bed slingers this generally means a top-mounted spool holder, while for CoreXY enclosed printers they can appear on the sides, top or – inexplicably – on the back. While a side-mounted spool is often convenient, access to the side can still be blocked, in which case you do what [3D Maker Noob] did and over-engineer a fancy top-mounted spool holder.

The problem started after converting a Prusa Mk4S to a Core One using the conversion kit, which changes the position of the spool, forcing him to work around not having access to the right side of the machine where the default position is. After a first version using many of the left-over parts of the original Mk4S to create a fancy box-shaped spool holder, he proceeded to upgrade it as detailed in the video. All project files and instructions are available on Printables.

The result is a box you stack on top of the printer somewhat like a multi-spool box, just flatter and with a flippy lid on the front from which a rail slides out with the magnetically attached spool holder. A spool holder which you naturally can further customize to fit different spools. Even if over-engineered, you can’t deny that it would fit in confined spaces and looks pretty good while doing its job.

Continue reading “Over-Engineering An FDM Spool Holder From Prusa Mk4S Remains”

Ways To Embed Magnets In 3D Prints And Not Ruin Printers

Adding magnets to a 3D print can be very useful in a design, but there are some things that can trip you up if you’re not aware of them. In a recent video by [Lost in Tech] some of the essentials are covered, including why you shouldn’t get magnets near most extruder nozzles or the printing bed.

The easiest method is of course to add magnets in after printing, using friction fit with or without ribs, or with a dab of glue. Here making sure that the magnet stays in place is the trick, as you do not want the magnet to get lost or end up in the tummy of a curious pet or toddler.

The magnetic pattern on an FDM printer's magnetic bed. (Credit: Lost in Tech, YouTube)
The magnetic pattern on an FDM printer’s magnetic bed.

Things get spicy when you’re talking about adding magnets during the printing process, as some extruders are made of a ferromagnetic material and thus a magnet will happily stick to said nozzle if it’s not pure brass or similar. As seen in the video even some purported ‘brass’ nozzles aren’t pure enough to not be significantly ferromagnetic.

Another issue is that of heat, which is something that magnets generally do not like much. Using magnets like you’d use heat inserts for bolts is a recipe for disaster, as the heat from a soldering iron will demagnetize the magnet, which for the typical magnet is less than 200°C. At least this should mean that the magnet stuck to your extruder nozzle will eventually fall off by itself after it demagnetizes.

With the bed of the typical FDM printer these days you’re talking about magnetically attached plates, with the underlying heated bed using a Halbach array configuration as is typical of flat magnets, yet with the gotcha that these aren’t typically real Halbach arrays, but knock-offs with simply alternating north-south pole magnets. As it turns out, these types of magnetic arrays can be disturbed by another magnet, such as a powerful neodymium magnet near said printing bed, flipping polarity in a way that cannot be easily undone.

You can still install magnets during printing, but it’s recommended to use something like side-insertion, where the extruder nozzle cannot pull out a magnet. Regardless of your approach, it’s good to know of the risks with ferromagnetic nozzles, the magnetic bed and treating magnets like they’re just heat inserts. While you can get higher-temperature magnets, many of the same issues still remain here.

Continue reading “Ways To Embed Magnets In 3D Prints And Not Ruin Printers”

Turning An Old 3D Printer Into A Vinyl Cutter For Cheap

Replacing a 3D printer’s extruder with a cutting blade seems like an easy way to do things like vinyl cutting, but you cannot just put on any blade and expect good results. The right type of blade is called a drag knife and it’s designed so that it follows the direction in which you’re cutting. You can get these in dedicated vinyl cutting machines, as well as in the form of attachments for the likes of CNC machines. How to use them with an old Anycubic Mega S FDM printer is demonstrated by [Cocoanix 3D Printing] in a recent video.

For a bit more background information you can peruse for example this write-up by [Kronos Robotics], who goes through the steps of selecting the right blade, cutting mat and such for use with a CNC machine.

For the 3D printer in the video a Roland vinyl cutter style holder and blades were bought off AliExpress, for which then a custom 3D printed mount was designed, though you can often get a ready-made one off your usual 3D model sources. Following this you get into the hardest part, being the software and making sure you don’t cut too deep into the vinyl through its backing paper.

Fortunately most of the hard work here is done already by the Polycut project, which is precisely designed to help you turn a 3D printer or similar into a vinyl cutter or plotter. This takes in an SVG file and generates the appropriate g-code, after which you better have gotten your Z-offset calibration right if you want that perfect result. With all that in place it’s then actually quite easy to cut your very own vinyl without shelling out big bucks for a dedicated machine.

Of course, it’ll likely never be as fast as those machines, requires more calibration and have a more limited cutting space, but as it’s not a permanent modification and probably less crazy than putting a laser engraver module on a commercial FDM printer like the Bambu Lab H2D.

Continue reading “Turning An Old 3D Printer Into A Vinyl Cutter For Cheap”

Cookies, Baked The 3D Printer Way

Imagine for a moment that the Cookie Monster is going to visit, but all the cookie baking utensils in your house have been mislaid. The horror! Fortunately [Startup Chuck] is here with a video showing the process of baking cookies in a 3D printer, and as an extra treat he’s using entirely 3D printed utensils too.

The utensils are comprehensive array of all you’d need for serious cookie production, even going as far as to print a mixing bowl and beater for a KitchenAid mixer. There are scoops aplenty, and something we’re particularly impressed with, a spatula with a TPU blade. We’re guessing that FDM prints might not be the best for cooking because all manner of food could get caught in those layer lines and go off, but let’s face it, this is a bit of fun rather than a forever cooking project. We like the AI generated spork for its near-flatness, reminding us of our AI-generated breakfast. Finally he even prints a cookie baking sheet using nylon filament.

An enclosed 3D printer makes a surprisingly effective low-temperature oven, with the heated bed as the element. It works, and makes recognizable cookies, though they’re not browned. As entertaining as this experiment may be, we can’t recommend following his example — at the very least, moisture and food ingredients in your printer probably aren’t conducive to good future printing.

Continue reading “Cookies, Baked The 3D Printer Way”

Making A Zippy FDM Printer Out Of Wood

Generally, the frame and other structural parts of an FDM printer use steel or similar, but could you use wood instead for that truly artisan look? As [Mitsu Makes] demonstrates after half a year of work, you absolutely can, and it looks about as amazing as you might imagine.

Naturally, you cannot make everything out of wood – such as the linear rails and lead screws – and there is a fair bit of FDM-printed black PLA in there too, but the wood is both structural and decorative. The stained look does really add something. For the FDM-specific parts, the Voron 0 was taken as the base, including the bed. The motion system isn’t CoreXY but Cartesian for ease of construction and driving the axes, while also providing more torque due to the additional motors.

Since it’s more or less a Voron FDM printer and even has automatic bed leveling, it works basically perfectly after assembly and input shaping. Even if it’s not the most practical way to make your own FDM printer from parts, it definitely makes it look unique and would be the focal point of any printing farm.

Continue reading “Making A Zippy FDM Printer Out Of Wood”