Best possible solution:

Use #94738, or an equivalent shared terminal-core fix that prevents Clack's final hard-wrap, as the landing path for the canonical bug.

Do we have a high-confidence way to reproduce the issue?

Yes for source-level reproduction: current main routes session-lock paths through note(), and pinned Clack 1.4.0 hard-wraps final note content using output columns. I did not run a live terminal repro in this read-only review.

Is this the best way to solve the issue?

No: padding lines that are narrower than contentWidth does not protect a copy-sensitive token that is wider than contentWidth. The better landing path prevents Clack's final wrap, as in #94738.

Security review:

Security review cleared: The diff only changes terminal note rendering and adds a test, with no dependency, workflow, secret, package, or code-execution surface change.

AGENTS.md: found and applied where relevant.

What I checked:

• Current main still delegates final wrapping to Clack: note() on current main calls clackNote(wrapNoteMessage(...)), so OpenClaw's copy-sensitive first pass is not the final renderer. (packages/terminal-core/src/note.ts:210, 2ef0589b760d)
• OpenClaw preserves copy-sensitive tokens only in the first pass: isCopySensitiveToken keeps paths and URLs intact in wrapLine, intentionally allowing them to overflow the requested width instead of splitting. (packages/terminal-core/src/note.ts:37, 2ef0589b760d)
• Pinned Clack note renderer wraps again: At @clack/[email protected], Clack's note() calls wrapWithFormat(message, getColumns(output) - 6, format) and that helper uses wrapAnsi with hard: true. (packages/prompts/src/note.ts:25, fe2bcd278635)
• Hard wrapping splits oversized words: [email protected] wraps a word when options.hard is true and the word is wider than the available columns. (src/main.ts:167, 450c19f7be34)
• PR patch leaves the failing long-line case unchanged: The PR pads only lines with visible width below contentWidth; an oversized preserved path line remains wider than contentWidth and still reaches Clack's hard-wrap. (packages/terminal-core/src/note.ts:220, dc6382c395e9)
• PR test mocks away the failing renderer: The added test mocks @clack/prompts and inspects the pre-render string passed to the mock instead of actual Clack-rendered note output. (packages/terminal-core/src/note.test.ts:7, dc6382c395e9)

Likely related people:

• vincentkoc: Current blame shows the terminal-core note helper, adjacent wrap tests, and session-lock doctor caller coming from the same recent area commit. (role: recent area contributor; confidence: high; commits: 2c7fe6a39c0f; files: packages/terminal-core/src/note.ts, packages/terminal-core/src/table.test.ts, src/commands/doctor-session-locks.ts)
• steipete: Older history shows the commit that introduced the Clack note wrapping helper lineage. (role: terminal note history contributor; confidence: medium; commits: 29884f8d6f2c; files: src/terminal/note.ts)
• vignesh07: History for isCopySensitiveToken points to prior copy-sensitive token wrapping work in terminal and TUI formatting. (role: adjacent copy-sensitive wrapping contributor; confidence: medium; commits: 69418cca2091; files: src/terminal/note.ts, src/tui/tui-formatters.ts, src/tui/tui-formatters.test.ts)

Codex review notes: model internal, reasoning high; reviewed against 2ef0589b760d.