HF UNI - Variable Helix and unequal pitch - 45° chamfer

INFO HF840 OSAWA

NORM
cylindrical shank, 45° chamfer
N C45°
TYPHOO
HTA
TA-HTA-4

N
TYPHOO
PU-HPU

N
TYPHOO
SUH

N
TYPHOO
ALH P M K N S H
+ + + +
+ 1st choice , suitable C45°
N
TYPHOO
HRC

N SLOTTING SIDE MILLING HELICAL RAMPING VERTICAL DRILLING TROCHOIDAL

TYPHOO
I
SUH MIN

D D Tol. C45° C45° Tol. d(h6) l l1 L z EDP No. Stock

N
TYPHOO 3 0/-0.030 0.10 +/-0.020 6 9 57 4 HF840030 h
HL
4 0/-0.025 0.10 +/-0.020 6 11 57 4 HF840040 h
5 0/-0.025 0.10 +/-0.020 6 13 57 4 HF840050 h
C-SD-TA 6 0/-0.025 0.10 +/-0.020 6 13 57 4 HF840060 h
8 0/-0.030 0.20 +/-0.020 8 20 64 4 HF840080 h
10 0/-0.030 0.20 +/-0.020 10 22 72 4 HF840100 h
LFTA 12 0/-0.030 0.20 +/-0.020 12 26 83 4 HF840120 h
14 0/-0.030 0.30 +/-0.020 14 32 90 4 HF840140 h
16 0/-0.030 0.30 +/-0.020 16 32 92 4 HF840160 h
SUTA 18 0/-0.030 0.30 +/-0.020 18 32 92 4 HF840180 h
20 0/-0.030 0.40 +/-0.020 20 38 104 4 HF840200 h

/CO
HSS-HSS
DRILLS

G2

MDTA

P
HF VH/U

MEF

ALU

MEX

UH

-HSSP
HSS/CO LS
END MIL

CARBIDE
BURRS

h stock standard f non-standard stock m stock exhaustion

390
HF UNI - Variable Helix and unequal pitch - 45° chamfer

CUTTING PARAMETERS
INFO
HF840
Material Group TYPHOO
P1 P2 M1 K1 P3 P4 M2 K2 K3 P5 M3 M4 K4 S1 S4 S2 S3 S5 N
ISO 513 TA-HTA-4
HTA
Hardness/Rm ≤ 700 N/mm² 700-1000 N/mm² ≤ 35 HRC ≤ 40 HRC
ap x ae DXD DxD 0.5D x D 0.5D x D TYPHOO
N
PU-HPU
Vc (m/min) 130-150 80-100 60-80 30-50
D n fz Vf n fz Vf n fz Vf n fz Vf
(mm) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) TYPHOO
N
3 14860 0.014 830 9550 0.013 480 7430 0.011 310 4250 0.010 170 SUH
4 11150 0.019 830 7170 0.017 480 5570 0.014 310 3180 0.013 160
SLOTTING 5 8920 0.023 820 5730 0.021 470 4460 0.017 310 2550 0.016 160
TYPHOO
6 7430 0.027 800 4780 0.024 460 3720 0.020 300 2120 0.019 160 N
ALH
8 5570 0.035 780 3580 0.032 450 2790 0.026 290 1590 0.025 160
10 4460 0.042 750 2870 0.038 430 2230 0.032 280 1270 0.029 150
12 3720 0.048 710 2390 0.043 410 1860 0.036 270 1060 0.034 140 TYPHOO
N
HRC
14 3180 0.054 690 2050 0.049 400 1590 0.041 260 910 0.038 140
16 2790 0.060 670 1790 0.054 390 1390 0.045 250 800 0.042 130
18 2480 0.066 650 1590 0.059 380 1240 0.050 250 710 0.046 130 TYPHOO
N
20 2230 0.073 650 1430 0.066 380 1110 0.055 240 640 0.051 130 SUH MIN
I
ap x ae ≤ D5 0.5D x D 0.5D x D 0.25D x D 0.25D x D
TYPHOO
N
HL
Material Group P1 P2 M1 K1 P3 P4 M2 K2 K3 P5 M3 M4 K4 S1 S4 S2 S3 S5
ISO 513
C-SD-TA
Hardness/Rm ≤ 700 N/mm² 700-1000 N/mm² ≤ 35 HRC ≤ 40 HRC
ap x ae 1.5D x 0.5D 1.5D x 0.5D 1.2D x 0.3D 1.2D x 0.3D
Vc (m/min) 160-180 100-120 70-90 40-60
LFTA
D n fz Vf n fz Vf n fz Vf n fz Vf
(mm) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min)
3 18050 0.017 1210 11680 0.015 710 8490 0.013 460 5310 0.018 390
SUTA
4 13540 0.022 1200 8760 0.020 700 6370 0.018 450 3980 0.024 390
SIDE MILLING 5 10830 0.028 1200 7010 0.025 700 5100 0.022 450 3180 0.030 390
6 9020 0.032 1170 5840 0.029 680 4250 0.026 440 2650 0.036 380
HSS-HSS
8 6770 0.042 1140 4380 0.038 660 3180 0.034 430 1990 0.046 370 /CO
DRILLS
10 5410 0.050 1090 3500 0.045 640 2550 0.040 410 1590 0.055 350
12 4510 0.058 1040 2920 0.052 610 2120 0.046 390 1330 0.063 340
14 3870 0.065 1000 2500 0.058 580 1820 0.052 380 1140 0.071 330
G2
16 3380 0.072 970 2190 0.065 570 1590 0.058 370 1000 0.079 320
18 3010 0.079 950 1950 0.071 560 1420 0.063 360 880 0.087 310
20 2710 0.088 950 1750 0.079 550 1270 0.070 360 800 0.096 310
MDTA
ap x ae ≤ D5 1.5D x 0.25D 1.5D x 0.25D 1.2D x 0.1D 1.2D x 0.1D

HF VH/U
Material Group P
P1 P2 M1 K1 P3 P4 M2 K2 K3 P5 M3 M4 K4 S1 S4 S2 S3 S5
ISO 513
Hardness/Rm ≤ 700 N/mm² 700-1000 N/mm² ≤ 35 HRC ≤ 40 HRC
MEF
_° x ae 5° x 0.4D 4° x 0.4D 3° x 0.4D 3° x 0.4D
Vc (m/min) 130-150 80-100 60-80 30-50
D n fz Vf n fz Vf n fz Vf n fz Vf
ALU
(mm) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min)
3 14860 0.010 605 9550 0.010 365 7430 0.008 250 4250 0.008 133
4 11150 0.013 600 7170 0.013 360 5570 0.011 247 3180 0.010 132
HELICAL 5 8920 0.017 600 5730 0.016 360 4460 0.014 246 2550 0.013 131 MEX
6 7430 0.020 585 4780 0.018 350 3720 0.016 241 2120 0.015 128
8 5570 0.025 570 3580 0.024 340 2790 0.021 235 1590 0.020 125
10 4460 0.031 545 2870 0.029 325 2230 0.025 225 1270 0.024 120 UH
12 3720 0.035 520 2390 0.033 310 1860 0.029 214 1060 0.027 114
14 3180 0.039 500 2050 0.037 300 1590 0.032 206 910 0.030 110
16 2790 0.044 490 1790 0.041 290 1390 0.036 200 800 0.034 108 HSS/CO
-HSSP
18 2480 0.048 475 1590 0.045 285 1240 0.040 197 710 0.037 105 END MIL
LS
20 2230 0.053 475 1430 0.050 285 1110 0.044 195 640 0.041 105

_° max ≤ D5 2° 2° 1° 1° CARBIDE
BURRS

PARAMETERS SUGGESTED WITH HIGH POWER MILLING CHUCK AND STABLE MACHINING CONDITION

391
 HF UNI - Variable Helix and unequal pitch - 45° chamfer

CUTTING PARAMETERS
INFO
HF840
N
TYPHOO Material Group P1 P2 M1 K1 P3 P4 M2 K2 K3 P5 M3 M4 K4 S1 S4 S2 S3 S5
HTA
TA-HTA-4 ISO 513

Hardness/Rm ≤ 700 N/mm² 700-1000 N/mm² ≤ 35 HRC ≤ 40 HRC

N
TYPHOO _° x ae 15° x D 10° x D 5° x D 5° x D
PU-HPU
Vc (m/min) 130-150 80-100 60-80 30-50

N D n fz Vf n fz Vf n fz Vf n fz Vf
TYPHOO (mm) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min)
SUH
RAMPING 6 7430 0.022 640 4780 0.020 380 3720 0.019 281 2120 0.026 220
8 5570 0.028 620 3580 0.026 370 2790 0.024 273 1590 0.034 214
N
TYPHOO 10 4460 0.034 600 2870 0.031 355 2230 0.029 262 1270 0.040 205
ALH
12 3720 0.038 570 2390 0.035 335 1860 0.034 250 1060 0.046 196
14 3180 0.043 550 2050 0.040 325 1590 0.038 240 910 0.052 189
N 16 2790 0.048 535 1790 0.044 315 1390 0.042 233 800 0.058 185
TYPHOO
HRC 18 2480 0.053 520 1590 0.048 310 1240 0.046 229 710 0.063 180
20 2230 0.058 520 1430 0.054 305 1110 0.051 227 640 0.070 180
N
TYPHOO
I
SUH MIN
Material Group P1 P2 M1 K1 P3 P4 M2 K2 K3 P5 M3 M4 K4 S1 S4 S2 S3 S5
ISO 513
N
TYPHOO
HL Hardness/Rm ≤ 700 N/mm² 700-1000 N/mm² ≤ 35 HRC ≤ 40 HRC
ap x ae D x 0.4D D x 0.4D D x 0.25D D x 0.25D
Vc (m/min) 130-150 80-100 60-80 30-50
C-SD-TA
D n fz Vf n fz Vf n fz Vf n fz Vf
(mm) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min)
VERTICAL 6 7430 0.027 800 4780 0.024 460 3720 0.020 300 2120 0.019 160
LFTA
8 5570 0.035 780 3580 0.032 450 2790 0.026 290 1590 0.025 160
10 4460 0.042 750 2870 0.038 430 2230 0.032 280 1270 0.029 150
12 3720 0.048 710 2390 0.043 410 1860 0.036 270 1060 0.034 140
SUTA 14 3180 0.054 690 2050 0.049 400 1590 0.041 260 910 0.038 140
16 2790 0.060 670 1790 0.054 390 1390 0.045 250 800 0.042 130
18 2480 0.066 650 1590 0.059 380 1240 0.050 250 710 0.046 130
/CO
HSS-HSS 20 2230 0.073 650 1430 0.066 380 1110 0.055 240 640 0.051 130
DRILLS

G2 Material Group P1 P2 M1 K1 P3 P4 M2 K2 K3 P5 M3 M4 K4 S1 S4 S2 S3 S5
ISO 513

Hardness/Rm ≤ 700 N/mm² 700-1000 N/mm² ≤ 35 HRC ≤ 40 HRC

MDTA ap x ae DxD DxD 0.5D x D 0.5D x D
Vc (m/min) 100-120 60-80 45-65 590-690
D n fz Vf n fz Vf n fz Vf n fz Vf
P
HF VH/U (mm) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min)
3 11680 0.007 330 7430 0.006 190 5840 0.006 130 3180 0.008 100
4 8760 0.009 320 5570 0.008 190 4380 0.007 130 2390 0.010 100
DRILLING
MEF 5 7010 0.012 320 4460 0.010 180 3500 0.009 130 1910 0.013 100
6 5840 0.014 320 3720 0.012 180 2920 0.011 130 1590 0.015 90
8 4380 0.018 310 2790 0.016 180 2190 0.014 120 1190 0.019 90
10 3500 0.021 290 2230 0.019 170 1750 0.017 120 960 0.023 90
ALU
12 2920 0.024 280 1860 0.022 160 1460 0.019 110 800 0.026 80
14 2500 0.027 270 1590 0.024 150 1250 0.022 110 680 0.030 80
16 2190 0.030 260 1390 0.027 150 1090 0.024 100 600 0.033 80
MEX 18 1950 0.033 260 1240 0.030 150 970 0.026 100 530 0.036 80
20 1750 0.037 260 1110 0.033 150 880 0.029 100 480 0.040 80

ap x ae ≤ D5 0.5D x D 0.5D x D 0.25D x D 0.25D x D

UH

-HSSP
HSS/CO LS
END MIL

CARBIDE
BURRS

PARAMETERS SUGGESTED WITH HIGH POWER MILLING CHUCK AND STABLE MACHINING CONDITION

392
HF UNI - Variable Helix and unequal pitch - 45° chamfer

CUTTING PARAMETERS
INFO
HF840
TYPHOO
Material Group N
P1 P2 M1 K1 P3 P4 M2 K2 K3 P5 M3 M4 K4 S1 S4 S2 S3 S5 TA-HTA-4
ISO 513 HTA

Hardness/Rm ≤ 700 N/mm² 700-1000 N/mm² ≤ 35 HRC ≤ 40 HRC

TYPHOO
N
ap x ae 2D x 0.2D 2D x 0.2D 1.5D x 0.1D 1.5D x 0.1D PU-HPU
Vc (m/min) 190-230 130-150 100-120 50-70
D n fz Vf n fz Vf n fz Vf n fz Vf TYPHOO
N
(mm) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) (rpm) (mm/z) (mm/min) SUH
3 11680 0.035 1640 7430 0.032 940 5840 0.028 650 3180 0.039 490
4 8760 0.046 1620 5570 0.042 930 4380 0.037 650 2390 0.051 490
TROCHOIDAL TYPHOO
5 7010 0.058 1610 4460 0.052 920 3500 0.046 640 1910 0.063 480 N
ALH
6 5840 0.068 1580 3720 0.061 900 2920 0.054 630 1590 0.074 470
8 4380 0.088 1530 2790 0.079 880 2190 0.070 610 1190 0.096 460
10 3500 0.105 1470 2230 0.095 840 1750 0.084 590 960 0.116 440 TYPHOO
N
12 2920 0.120 1400 1860 0.108 800 1460 0.096 560 800 0.132 420 HRC
14 2500 0.135 1350 1590 0.122 770 1250 0.108 540 680 0.149 400
16 2190 0.150 1310 1390 0.135 750 1090 0.120 520 600 0.165 400 TYPHOO
N
18 1950 0.165 1290 1240 0.149 740 970 0.132 510 530 0.182 380 SUH MIN
I
20 1750 0.183 1280 1110 0.164 730 880 0.146 510 480 0.201 390

ap x ae ≤ D5 1.5D x 0.1D 1.5D x 0.1D TYPHOO

N
HL

NOTES:
Down milling CNC programming is required.
“ae” value max 0.2xD - “T” value max 0.1xD. C-SD-TA
The use of end mill with diameter 30-40% smaller than the width of the slot is recommended.
The cutting conditions are based on CNC programming with medium dynamic speed.
With lower CNC dynamic speed, use the same cutting conditions or reduce the cutting speed Vc.
With higher CNC dynamic speed, reduce the “T” value by approximately -30 -50% and apply the maximum available cutting speed Vc. LFTA
     

             

               

SUTA
#          

"

"

HSS-HSS
/CO

  
DRILLS

 

G2

MDTA

HF VH/U
P

MEF

ALU

MEX

UH

HSS/CO
-HSSP
END MIL
LS

CARBIDE
BURRS

PARAMETERS SUGGESTED WITH HIGH POWER MILLING CHUCK AND STABLE MACHINING CONDITION

393