Manuel du propriétaire CUT 40 Plasma
Manuel du propriétaire CUT 40 Plasma
OWNER’S
MANUAL
Plasma Cutting
Plasma Gouging
Safety in Welding, Cutting, and Allied Processes, Code for Safety in Welding and Cutting, CSA
ANSI Standard Z49.1, de Global Engineering Standard W117.2, de Canadian Standards
Documents (téléphone : 1-877-413-5184, site Association, Standards Sales, 178 Rexdale
Internet : [Link]). Boulevard, Rexdale, Ontario, Canada M9W 1R3
(téléphone : 800-463-6727 ou à Toronto
416-747-4044, site Internet :
[Link]).
Considerations About Welding And The Effects 1. Keep cables close together by twisting or
Of Low Frequency Electric And Magnetic Fields taping them.
Welding current, as it flows through welding 2. Arrange cables to one side and away from the
cables, will cause electro- magnetic fields. There operator.
has been and still is some concern about such
fields. However, after examining more than 500 3. Do not coil or drape cables around your body.
studies spanning 17 years of research, a special
blue ribbon committee of the National Research 4. Keep welding power source and cables as far
Council concluded that: “The body of evidence, in away from operator as practical.
the committee’s judgment, has not demonstrated
that exposure to power- frequency electric and 5. Connect work clamp to work piece as close to
magnetic fields is a human-health hazard.” the weld as possible.
However, studies are still going forth and
evidence continues to be examined. Until the About Pacemakers:
final conclusions of the research are reached,
you may wish to minimize your exposure to
Pacemaker wearers consult your doctor first. If
electromagnetic fields when welding or cutting. cleared by your doctor, then following the above
procedures is recommended
To reduce magnetic fields in the workplace, use
the following procedures:
en les enveloppant.
Considérations sur le soudage et les effets de
basse fréquence et des champs magnétiques et
2. Disposer les câbles d’un côté et à distance de
électriques.
l’opérateur.
Le courant de soudage, pendant son passage dans
3. Ne pas courber pas et ne pas entourer pas les
les câbles de soudage, causera des champs
câbles autour de votre corps.
électromagnétiques. Il y a eu et il y a encore un
certain souci à propos de tels champs. Cependant,
après avoir examine plus de 500 études qui ont été 4. Garder le poste de soudage et les câbles le plus
faites pendant une période de recherché de 17 ans, loin possible de vous.
un comité spécial ruban bleu du National Research
Council a conclu : « L’accumulation de preuves, 5. Connecter la pince sur la pièce aussi près que
suivant le jugement du comité, n’a pas démontré possible de la soudure.
que l’exposition aux champs magnétiques et
champs électriques à haute fréquence représente En ce qui concer ne les sti mulateurs
un risque à la santé humaine ». Toutefois, des cardiaques
études sont toujours en cours et les preuves
continuent à être examinées. En attendant que les Les porteurs de stimulateur cardiaque doivent
conclusions finales de la recherché soient établies, consulter leur médecin avant de souder ou
il vous serait souhaitable de réduire votre d’approcher des opérations de soudage. Si le
exposition aux champs électromagnétiques médecin approuve, il est recommandé de suivre les
pendant le soudage ou le coupage. procédures precedents
Type CUT40
Phase 1
Dimension(HxWxD)(CM) 52×26×49
Weight(KG) 25
Table 2.1
Rated currency(A) 50
Table 2.2
Connect to
air supply
Cutting gun
Power cord
Figure 2.1
2-3.2. Connect CB50 plasma gun. Attach the male connector (torch side) to the
female one (machine side). Make sure that the positioning pin aligns with the
corresponding notch, then use enclosed tool (D) to disengage the anti-rotation
device by pressing it on proper hole (C). To disconnect torch also need press
enclosed tool to the hole. Finally, remove the tool and continue to fasten the
ring until hear clicking.
2-3.5. Connect torch, earth cable, wire, regulator, cylinder according to connection
diagram. Refer to torch’s manual for the torch lead connection.
2-3.6. Gas supply can be either air or Nitrogen. A high pressure regulator must be
used on either type of gas and must be capable of delivering 155 l/min at a
pressure of 5 kg/cm2 (4.9 bars) to the filter.
2-3.7. Use a 3/8 inch (9.5mm) ID inert gas hose to connect the gas supply (air or
nitrogen) to the power supply filter. To connect the hose, install a 1/4 NPT
nipple to the filer as show in Figure 2.1. Apply liquid pipe sealant to the threads
to ensure a leak-free installation. Never use Teflon tape when installing the
nipple or adapters. Bits of tape can break off and enter the air line and
harm the pressure regulator, pressure switch and valve.
2-3.8. Use a three-stage coalescing filtration system as shown in Fig 2.2 when site
conditions introduce moisture, oil or other contaminants into the air line.
From air
Supply
CAUTION
WARNING: THIS WELDING MACHINE MUST BE CONNECTED TO POWER
SOURCE IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES
Frequency(Hz) 60
Normal operation 45 45
Table 2.1
C
AUTION BEFORE OPERATING THIS MACHINE, READ THE
SAFETY SECTION OF THIS MANUAL THOROUGHLY
1 2 3 4
Figure 3.1
11
Figure 3.2
Figure 3.3
3-1.2 Verify that the input gas supply pressure is set to 5kg /cm2 (5 Bar).
3-1.3 Pull the regulator cap out, gradually turn regulator cap to adjust gas pressure to 3.5-4.5 kg/cm2
(3.5-4.5 Bar) and push the regulator cap back in.
3-1.4 Switch on the power source. The power light (red) should illuminate. Adjust the cutting current
and after cutting delay time knob to desired setting.
3-1.5 Place the tip of the torch at the edge of the work piece makes sure the tip is vertical to the work
piece. When piercing, the tip should have a angle away from yourself, after arc starts, slowly
rotate the torch to upright position. This is to blow the melted metal away and is particularly
important when cutting thicker material. Make sure that the torch is pointed away from you and
the people near you to avoid any danger from sparks and hot metal. Push the safety trigger at
the side of the torch first, then press the switch to start cutting.
3-1.6 After arc starts, hold the torch nozzle at vertical position and watch the arc as it cut along the line.
By lightly dragging the shield on the workpiece, you can maintain a steady cut. For straight-line
cutting, use any straight edge as a guide.
3-1.7 Evenly move the torch in the desired direction, at a speed which will ensure good cut quality.
Pulling the torch through the cut is easier than push it.
3-1.8 When cutting, make sure that the sparks are coming out of the bottom of the metal. If they are
spraying on top of the workpiece, you are moving the torch too fast, or you do not have sufficient
power to fully penetrate the workpiece.
3-1.9 When the cut is finished, release the torch switch to extinguish the arc.
3-1.10 After finish operation, turn off the gas valve. In the end, turn off welding power source and wall
switch.
Table 3.1
1 Power Indication lamp is not illuminate after Loose contact at input lead Check contact situation
switch on the main switch
Lamp malfunction, poor Check contact situation.
contact Replace lamp
2 Electric leak at the case Power cord leak Insulate power cord
3 Power Indication lamp is on, but arc does The switch shortcut Replace switch
not extinguish after release the torch switch
The switch contact Re-insulate terminal
terminal shortcut
4 Cooling fan stops to Power indication Cooling fan circuit Check fan circuit
rotate after machine lamp on malfunction
has worked a
Cool fan failure Check fan, replace if necessary
period
5 Machine does not response after push the Trigger shortcut or control Replace/re-connect
start trigger cable broken
6 There are high frequency but arc fail to The torch cable open Re-connect
ignite or does not ignite properly circuit
7 Poor penetration during cutting Work piece thickness Use higher capacity cutter
excess the capacity of the
machine
8 The arc extinguish suddenly during welding The cutting speed is too Adjust the speed
slow
9 Power supply switch jump Control transformer short Check and replace
circuit
10 The power light illuminated, the Overheat One of the internal Leave Power supply on to allow
light stay illuminated and the torch will not thermostat switches has the fan to cool the machine.
fire opened due to over Then shut the power supply
heating down and restart. Clean the
internal air filter.
11 Torch sputters and hisses The gas filter at the rear of Drain the filter bowl and clean
the machine contains the filter. See MAINTENANCE
excessive moisture SECTION.
Table 4.2
If you are unable to fix the problem with your plasma cutting machine by following this basic
troubleshooting guide or if you need further assistance:
1. Call your distributor. He will be able to help you, or refer you to an authorized repair facility.
2. Call the company office, which listed in the back of this manual.
CAUTION DISCONNECT POWER INPUT AND SWITCH OFF THE MAIN POWER
SWITCH BEFORE START OF MAINTENANCE.
Cap
Filter element
Pressure meter
Filter Bowl
Figure 5.1
Regular Check and Inspection Bowl Draining and Filter Element Cleaning
• Check and change broken electrode and Moisture in the torch can cause the torch to
nozzle to avoid damage to the torch and sputter and hiss. If moisture is present, purge
machine. the gas lines. If moisture builds up in the bowl
of the filter, drain the bowl and clean the filter
• Check the function of all switches. element:
• Check if the fan rotates properly and if there • Shut off the gas supply and disconnect the
is air venting out from back of the machine gas supply hose from the filter assembly
before proceeding.
• Pay Attention to the abnormal vibration,
noise, smell and gas leakage during • Remove the cap at the bottom of the filter
operation bowl and turn the knurled drain valve to the
right to release water from the bowl.
• Check if the cutting cables are over heated?
• Unscrew the filter bowl.
• Check if the cable connections are over
heated? • Unscrew the filter element.
• Check If the cable is connected firmly and • Clean the filter element with alcohol, and
properly, if it is broken and cause bad then blow it out with air. Clean the bowl with
insulation? household soap only.
• Check the cover grounded properly • Replace the filter element and filter bowl.
Table 5.1
5-2.3. Gas cylinder must be located at a safe and steady place to avoid injury others.
5-2.4. Keep finger, hair and clothing away from the rotating fan.
5-2.6. Welding machine should not work in a flammable and toxic environment, avoid moisture, rain,
and do not directly expose to sun.
5-2.7. Periodically maintain the machine and clean the dust inside.
- 115
+ 114
Air Swich
BR1
SK1
A
3A
0V
36V/3A 108
110V/1A 109
18V/0.5A 104
18V/0.5A 105
18V/0.5A 106
107
9
8
7
6
5
4
3
2
1
1
2
101
103
102
114
115
111 1A7
1
2
5
110
4 1
3 2 1A8
2 3
1
138
137 5
4
6
140
CURRENT METER
1
2
3139
1A11
1
2
3
1A
REMOTE
1A10
104
5
105
4
106
POWER 3
116 1A2 1A3 1A4 1A6
2
1
1
2
3
2
1
1
2
3
4
1
2
3
4
117
118
119
120
121
122
123
124
O.C 117
118
116 Thermostat
CUTTING CURRENT
Figure 6.1
T1 125
126
PILOT ARC
2.2K
137
INDUCTOR
+
-
O
G
127
128
129
130
134
133
132
131
125
126
4
3
2
1
1
2
5
4
3
2
1
2
1
4A7
107
2
108 4A4 2A5
1 5A1
4A
1
2
3
4
4A3
109
118
1
119
2
120
3
121
4
50W/150
4A6
3
2
1
117
2A3
5
4
3
2
1
108
5
136
2A7 107
4
3 Solenoid valve
2
107
1
1
2
3
4
3
2
1
107 108
work
135
4T 116
Solenoid valve
I
O torch switch
2T
Figure 6.2
1 2 7 8 9 16 15
10
11
4 3 5 12 14 13
Figure 7.1
28
18
19 27
20
26
21
22
25 23 24
Figure 7.2
44
43
31
42
32
41
33
40
36 34 35 37 38 39
Figure 7.3
Table 7.1
Table 7.2
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