MEDICAL SYSTEMS

Technical Publication
M-2008-7-14

Operation Manual
STANDARD FREQUENCY SERIES GENERATORS

Rad Console

Contents: Models
TXR 325D
TXR 325M
TXR 425
TXR 525SFQ
 ¡ IMPORTANTE ! ... Protección ante los rayos-X
LOS EQUIPOS DE RAYOS-X SON PELIGROSOS PARA EL PACIENTE Y EL OPERADOR
A MENOS QUE LAS MEDIDAS DE PROTECCION SEAN ESTRICTAMENTE OBSERVADAS
Si el equipo de rayos-X no se usa adecuadamente, puede causar lesiones. Por este motivo, las instrucciones
aquí incluidas se deben leer y comprender en su totalidad antes de intentar poner el equipo en funcionamiento.
Estaremos gustosos de asistir y cooperar en poner el equipo en marcha.
Aunque el equipo está construido según las normas de seguridad más estrictas y presenta un alto grado de protección contra las
radiaciones-X, ningún diseño practico puede ofrecer una protección completa. Tampoco ningún diseño practico puede obligar al operador
a tomar las precauciones adecuadas para prevenir la posibilidad de que cualquier persona de manera descuidada, poco sensata o
ignorante, se exponga a radiaciones directas o indirectas.
Es importante que cualquier persona relacionada con radiaciones-X esté debidamente entrenada y tome las medidas adecuadas para
asegurar la protección contra posibles lesiones.
El fabricante asume que todo operador y personal de servicio autorizado para manejar, instalar, calibrar o mantener este equipo, es
consciente del peligro que conlleva la exposición excesiva a las radiaciones-X, está suficientemente entrenado y posee los conocimiento
necesarios para ello. Por lo tanto, el equipo aquí descrito se vende entendiendo que el fabricante, sus agentes y representantes
no tienen ninguna responsabilidad en caso de lesiones o daños que puedan resultar de la exposición a dichas radiaciones.
Existen diversos materiales y dispositivos protectores, cuyo uso es recomendable.

IMPORTANT ! ... X-ray Protection

X-RAY EQUIPMENT IS DANGEROUS TO BOTH PATIENT AND OPERATOR
UNLESS MEASURES OF PROTECTION ARE STRICTLY OBSERVED
X-ray equipment if not properly used may cause injury. Accordingly, the instructions herein should be thoroughly
read and understood before attempting to place this equipment in operation. We will be glad to assist and
cooperate in placing this equipment in use.
Although this apparatus is built to the highest safety standards and incorporates a high degree of protection against X-radiation other
than the useful beam, no practical design of equipment can provide complete protection. Nor can any practical design compel the
operator to take adequate precautions to prevent the possibility of any persons carelessly, unwisely, or unknowingly exposing themselves
or others to X-radiation.
It is important that everyone working with X-radiation be properly trained and take adequate steps to insure protection against injury.
The manufacturer assumes that all operator and service personnel authorized to use, install, calibrate and maintain this equipment
is cognizant of the danger of excessive exposure to X-radiation, is sufficiently trained and has the required knowledges for it. The
equipment herein described is sold with the understanding that the manufacturer, its agents, and representatives are not liable for
injury or damage which may result from exposure to X-radiation.
Various protective material and devices are available. It is recommended that such materials and devices be used.

IMPORTANT ! ... Protection contre les rayons-X

L’EQUIPEMENT RAYONS-X EST DANGEREUX A LA FOIS POUR LE PATIENT ET POUR L’OPERATEUR
A MOINS D’OBSERVER STRICTEMENT LES CONSIGNES DE PROTECTION
L’équipement à rayons-X peut provoquer des blessures s’il n’est pas correctement utilisé. En conséquence,
les instructions de ce manuel doivent être lues attentivement et bien assimilées avant de tenter de mettre en
route ce matériel. Nous serons heureux de vous assister et de coopérer à l’installation de ce matériel.
Bien que cet équipement soit construit selon les normes de construction les plus sévères et qu’il comporte un haut degré de protection
contre le rayonnement-X en dehors du rayon utile, aucune conception n’apporte une protection totale. De même qu’aucune conception
ne peut obliger l’opérateur à prendre les précautions adéquates afin d’éviter que toute personne ne s’expose ou n’expose les autres
au rayonnement sans précaution, de façon imprudente et inconsciente.
Il est important que toutes les personnes travaillant avec le rayonnement-X soit correctement formées et prennent les mesures adéquates
afin de se protéger contre toute blessure.
Le constructeur suppose que tous les utilisateurs et le personnel d’entretien autorisé à utiliser, installer, calibrer et entretenir cet équipement
est conscient du danger de l’exposition excessive au rayonnement-X, est suffisamment formé et possède les connaissances nécessaires
pour cela. L’équipement décrit dans le présent manuel est vendu sous réserve que le fabricant, ses agents et représentants ne soient
pas tenus pour responsables des blessures ou dommages qui pourraient résulter d’une exposition aux rayons-X.
Plusieurs matériels de protection et systèmes sont disponibles. L’utilisation de ces matériels et systèmes de protection est recommandée.
 DECLARACION AMBIENTAL
SOBRE LA VIDA UTIL DEL EQUIPO O SISTEMA

Este equipo o sistema contiene componentes y materiales peligrosos para el medioambiente (tales
como tarjetas de circuito impreso, componentes electrónicos, aceite dieléctrico usado, plomo,
baterías, etc), los cuales se consideran y son residuos peligrosos al finalizar la vida útil del equipo o
sistema, según establecen las normas internacionales, nacionales y locales.
El fabricante recomienda que al finalizar la vida útil de equipo o sistema, se contacte con un
representante autorizado del fabricante o con un gestor autorizado de residuos para la retirada de este
equipo o sistema.

ENVIRONMENTAL STATEMENT
ON THE LIFE CYCLE OF THE EQUIPMENT OR SYSTEM

This equipment or system contains environmentally dangerous components and materials (such as
PCB‘s, electronic components, used dielectric oil, lead, batteries etc.) which, once the life-cycle of the
equipment or system comes to an end, becomes dangerous and need to be considered as harmful
waste according to the international, domestic and local regulations.
The manufacturer recommends to contact an authorized representative of the manufacturer or an
authorized waste management company once the life-cycle of the equipment or system comes to an
end to remove this equipment or system.

DECLARATION D’ENVIRONNEMENT
SUR LA VIE UTILE DE L’EQUIPEMENT OU SYSTEME

Cet équipement ou système contient des composants et matériaux dangereux pour l’environnement
(ex: électroniques cartes, composants électroniques, huile diélectrique usée, plomb, batteries, etc.),
lesquels sont considérés comme résidus dangereux en cycle terminal de vie d’un équipement ou
système, en accord avec les normes internationales, nationales et locales en vigueur.
Le fabricant recommande une fois le cycle terminal de l’équipement ou système atteint, de contacter
un représentant autorisé du fabricant ou les autorités compétentes en la matière afin d’organiser et
de gérer le recyclage adéquat de cet équipement ou appareil.
Standard Frequency Series Generators i
Operation

REVISION HISTORY

REVISION DATE REASON FOR CHANGE

0 January 1, 2003 First Edition

1 August 25, 2003 Advisory Symbols

2 March 5, 2005 Tube Limit Selection Table

3 November 5, 2005 Product Classification

4 April 6, 2006 General Update

5 July 14, 2008 Added TXR 425 Model Designation

This document is the English original version, edited and supplied by the manufacturer.
All Copy including Advisory Symbols: Type Style Aerial.

The state of revision of this Document is indicated in the code number shown
at the bottom of this page.

ADVISORY SYMBOLS

DANGER ADVISES OF CONDITIONS OR SITUATIONS THAT IF NOT

HEEDED OR AVOIDED WILL CAUSE SERIOUS PERSONAL INJURY
OR DEATH.

Warning Advises Of Conditions Or Situations That If Not Heeded

Or Avoided Could Cause Serious Personal Injury Or Damage Of
Equipment.

Caution advises of conditions or situations that if not heeded or

avoided could cause personal injury or damage to equipment.

Alerts readers to pertinent facts and conditions. Notes represent

information that is important to know but which do not necessarily relate
to possible injury or damage to equipment.

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SAFETY SYMBOLS

The following safety symbols will be used in the equipment.

Their meaning are described below.

Attention, consult accompanying documents.

Ionizing radiation.

Type B equipment.

Dangerous voltage.

Ground.

This symbol indicates that the waste of electrical and electronic

equipment must not be disposed as unsorted municipal
waste and must be collected separately. Please contact an
authorized representative of the manufacturer or an authorized
waste management company for information concerning the
decommissioning of your equipment.

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TABLE OF CONTENTS

Section Page
1 INTRODUCTION.................................................................................................1
1.1 General Features . .....................................................................................2
1.2 Options.......................................................................................................2
1.3 Product Identification..................................................................................2
1.4 Certifications...............................................................................................3
1.5 Classifications.............................................................................................3
2 SAFETY..............................................................................................................4
2.1 General Information....................................................................................4
2.2 Responsibilities...........................................................................................5
2.3 Maximum Permissible Dose (MPD)............................................................6
2.4 Radiation Protection...................................................................................6
2.4.1 Adverse Effects from Material Located in the X-ray Beam............. 6
2.5 Monitoring of Personnel..............................................................................7
2.6 Protection against Electric Shock Hazards.................................................7
3 OPERATING CONTROLS..................................................................................8
3.1 Radiography and General Controls............................................................9
3.1.1 Power On/Off Switch.......................................................................9
3.1.2 Work Area Selected........................................................................9
3.1.3 Miliampere and Focal Spot Selection...........................................10
3.1.4 KVP Selection...............................................................................10
3.1.5 Time Selection..............................................................................10
3.1.6 Radiographic Parameters............................................................. 11
3.2 Exposure Controls and Indicators............................................................12
3.3 X-Ray Handswitch (optional)....................................................................12
3.4 Heat Units.................................................................................................13
3.5 Self Diagnosis Indicators..........................................................................13
3.6 Error Codes..............................................................................................13
4 OPERATING SEQUENCES..............................................................................14
4.1 Start Up Routine.......................................................................................14
4.2 X-ray Tube Warm-Up Procedure.........................................................14-15
4.3 Radiographic Operation............................................................................15
5 PERIODIC MAINTENANCE.............................................................................16
5.1 Operator Tasks.........................................................................................16
5.2 Service Tasks............................................................................................16

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6 TECHNICAL SPECIFICATIONS.....................................................................17
6.1 Factors......................................................................................................17
6.2 Range of Radiographic Parameters.........................................................17
6.3 Duty Cycle................................................................................................17
6.4 Physical Characteristics............................................................................18

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SECTION 1
INTRODUCTION
This manual contains all the information necessary to understand and operate the Standard Frequency
Generators with Rad Consoles. It provides a general description, safety and regulatory information, operating
instructions and specifications concerning the equipment.

This standard frequency X-ray generator is designed for general radiography. It provides all the advantages
of full wave generators including highest reliability, long life, lower repair costs, greater accuracy and
consistency.

The generator is controlled by multiple processors providing simple technique selection, exposure consistency,
efficient operation and extended tube life. Self-diagnostics makes servicing easy, reducing downtime.

All functions, displays and controls are logically arranged, easily accessible and identified to prevent confusion.
Technique factors are chosen by using simple selectors and displayed on LED readouts on the console.

Illustration 1-1
Rad Console
NOTICE: Model 325 and 425 Series indicates 50-400ma • 525 Series indicates 50-500ma

The generator consists of the following essential parts.

• Control Console, operator controls and displays for radiographic operations. The console is designed
for ease of operation. It is the interface with the Power Cabinet and other related X-ray system
devices.
• HV Generator (High Voltage Transformer)

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1.1 GENERAL FEATURES

The main features of this standard frequency generator are:

• Standard frequency full wave, operating on single phase lines.

• Three point control by selecting kVp, mA and Exposure Time, or two point control by selecting kVp
and mAs.
• Two Buckys can be directly connected to the x-ray console (standard).
• Self-diagnosis indicators identify malfunctions in the system.
• Tube protection circuitry prolongs tube life and increases system performance.
• Equipped with saturable reactor, and space charge closed loop, which provides full stable filament
energy. Proven heavy duty circuits, minimizes potential errors and the need for readjustments.
• Automatic line voltage compensation due to heavy duty magnetics and line compensation circuits.
• Tube Thermal protection circuit helps prevent overheating of tube.

1.2 OPTIONS
In addition to the features described in 1.1, the generator can be configured to allow the following options:

• Automatic Exposure Control (AEC) which accommodates most popular exposure detectors.
• Remote Two Stage Handswitch or Footswitch.
• Remote Warning Light Circuits.
• Remote Safety Interlock Circuits.

1.3. PRODUCT IDENTIFICATION

The major items console and generator have some identification labels attached which provide the following
manufacturer and product information.

• Product
• Model
• Volts (V), Line Phases, Frequency (Hz), and Power (kVa, kW).
• Date of manufacture.
• Serial Number.
• Reference.
• Manufacturer.
• Place of Manufacture.
• Certification

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1.4. CERTIFICATIONS
This equipment meets the following Safety Standards: IEC 60601-1, IEC 60601-2-7.

This Product conforms to DHHS Radiation Standards of 21 CFR Subchapter J as of the date of manufacture.
Class 1 Device.

This equipment meets requirements of EMC/EMI and all Part 2 Standards that apply.

1.5. CLASSIFICATIONS
The X-ray Generator covered by this Operation Manual is classified as:

• Protection against Electric Shock: Class 1 – Type B ( ) applied parts.

• Protection against Harmful Ingress of Water: Ordinary.
• Degree of Safety in the presence of Flammable Anesthetics Mixture with air or oxygen or with nitrous
oxide: Not suitable for use in the presence of Flammable Anesthetics Mixture with air or with oxygen
or with nitrous oxide.
• Mode of Operation: Continuous Operation with Intermittent loading.
• Permanently Installed Equipment.

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SECTION 2
SAFETY

2.1 GENERAL INFORMATION

Keep this Operating Manual with the equipment at all times and periodically review the Operating and Safety
Instructions.

For continued safe use of this equipment follow the instructions in

this Operating Manual. Study this manual carefully before using the
equipment and keep it at hand for quick reference.

THE EQUIPMENT DESCRIBED IN THIS MANUAL MUST BE ONLY

HANDLED BY QUALIFIED PERSONNEL PREVIOUSLY TRAINED ON
IT.

X-RAY EQUIPMENT IS DANGEROUS TO BOTH PATIENT AND

OPERATOR UNLESS PROTECTION MEASURES ARE STRICTLY
OBSERVED.

IT IS VITALLY IMPORTANT THAT EVERYONE ASSOCIATED WITH

X-RADIATION IS FAMILIAR WITH THE SAFETY AND REGULATORY
INSTRUCTIONS CONTAINED WITHIN THIS MANUAL, IN PARTICULAR,
THE STATEMENT AT THE BEGINNING OF THIS MANUAL ENTITLED
“IMPORTANT!...X-RAY PROTECTION”.
THESE INSTRUCTIONS SHOULD BE THOROUGHLY READ AND
UNDERSTOOD BEFORE ATTEMPTING TO PLACE THIS EQUIPMENT
IN OPERATION.

Although X-radiation can be hazardous, X-Ray equipment does not pose any danger when it is properly used.
Please ensure that all service and operating personnel are properly trained and informed on the hazards
of radiation. Those responsible for the system must understand the safety requirements for X-ray operation.
Please study this manual and the manuals for each system component to be fully aware of all the safety and
operational requirements.

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2.2 RESPONSIBILITIES

ENSURE THAT ALL PERSONNEL AUTHORIZED TO USE THE

EQUIPMENT ARE AWARE OF THE DANGER OF EXCESSIVE
EXPOSURE TO X-RADIATION.

THE EQUIPMENT HEREIN DESCRIBED IS SOLD WITH THE

UNDERSTANDING THE MANUFACTURER, ITS AGENTS, AND
REPRESENTATIVES ARE NOT LIABLE FOR INJURY OR DAMAGE
WHICH MAY RESULT FROM OVEREXPOSURE OF PATIENTS OR
PERSONNEL TO X-RAY RADIATION.

THE MANUFACTURER DOES NOT ACCEPT ANY RESPONSIBILITY

FOR OVEREXPOSURE TO PATIENTS OR PERSONNEL TO X-RAY
RADIATION GENERATED BY THIS EQUIPMENT WHICH IS A RESULT
OF POOR OPERATING TECHNIQUES OR PROCEDURES.

NO RESPONSIBILITY WILL BE ASSUMED FOR ANY EQUIPMENT

THAT HAS NOT BEEN SERVICED AND MAINTAINED IN
ACCORDANCE WITH THE MANUFACTURER INSTRUCTIONS, OR
WHICH HAS BEEN MODIFIED OR TAMPERED WITH IN ANY WAY.

IT IS THE RESPONSIBILITY OF THE OPERATOR TO ENSURE

THE SAFETY OF THE PATIENT WHILE THE X-RAY EQUIPMENT
IS IN OPERATION BY DIRECT COMMUNICATION, VISUAL
OBSERVATIONS, PROPER PATIENT POSITIONING, AND USE OF
THE DEVICES THAT ARE INTENDED TO PREVENT PATIENT INJURY.

ALWAYS WATCH ALL PARTS OF THE SYSTEM TO VERIFY THAT

THERE IS NO INTERFERENCE AND NO POSSIBILITY OF COLLISION
WITH THE PATIENT OR WITH OTHER EQUIPMENTS.

TO KEEP THE ABSORBED DOSE TO THE OPERATOR AND PATIENT

AS LOW AS POSSIBLE MAINTAIN AS LARGE AS POSSIBLE FOCAL
SPOT TO SKIN DISTANCE.

PREVENT IRRADIATION OF FOCAL SPOT TO SKIN DISTANCES

LESS THAN: 45 cm (IEC 60601-1-3. CL 29.205)

SHOULD ANY INTERFERENCE (EMC) BE DETECTED WITH OTHER

EQUIPMENT, PLEASE POSITION OTHER EQUIPMENT AWAY FROM
THIS ONE.

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2.3 MAXIMUM PERMISSIBLE DOSE (MPD)

Before operation, persons qualified and authorized to operate this equipment should be familiar with the
Recommendations of the International Commission on Radiological Protection, contained in Annals Number
60 of the ICRP, with applicable National Standards, and should have been trained in use of the equipment.

For occupational exposures, the ICRP recommends that the MPD accumulated should not exceed the
following limits:

• Annual effective dose........................................ 50 mSv

• Annual dose for the lens of the eye................... 150 mSv
• Annual dose for all other areas......................... 500 mSv
(i.e. red bone marrow, breast, lung,
Gonads, skin and extremeties)

These limits are not easy to define and from time to time must be updated as new information becomes
available.

2.4 RADIATION PROTECTION

Because exposure to X-ray radiation may be damaging to health, use great care to provide protection against
exposure to the primary beam. Some of the effects of X-ray radiation are cumulative and may extend over a
period of months or years. The best safety rule for X-ray operator is “Avoid exposure to the primary beam at
all times”.

2.4.1 ADVERSE AFFECTS FROM MATERIALS LOCATED IN THE X-RAY BEAM

Any object in the path of the primary beam produces secondary (scattered) radiation. The intensity of the
secondary radiation depends upon the energy and intensity of the primary beam and the atomic number for
the object material struck by the primary beam. Secondary radiation may be of greater intensity than that of
the radiation reaching the film. Take protective measures to safeguard against it.

An effective protective measure is the use of lead shielding. To minimize dangerous exposure, use such items
as lead screens, lead impregnated gloves, aprons, thyroid collars, etc. The lead screen should contain a
minimum of 2.0 mm of lead or equivalent and personal protective devices (aprons, gloves, etc.) must contain
a minimum of 0.25 mm of lead or equivalent. For confirmation of the local requirements at your site, please
refer to your “Local Radiation Protection Rules” as provided by your Radiation Protection Advisor.

WHILE OPERATING OR SERVICING X-RAY EQUIPMENT, ALWAYS

KEEP A DISTANCE OF NOT LESS THAN 45 CENTIMETERS FROM
THE FOCAL SPOT AND X-RAY BEAM, PROTECT BODY AND DO
NOT EXPOSE HANDS, WRISTS, ARMS OR OTHER PARTS OF THE
BODY TO THE PRIMARY BEAM.

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Operation

2.5 MONITORING OF PERSONNEL

Monitoring of personnel to determine the amount of radiation to which they have been exposed provides a
valuable cross check to determine whether or not safety measures are adequate. It may reveal inadequate or
improper radiation protection practices and potentially serious radiation exposure situations.

The most effective method to determine whether or not the existing protective measures are adequate is the
use of instruments to measure the exposure. These measurements should be taken at all locations where
the operator or any portion of the body may be exposed. Exposure must never exceed the accepted tolerable
dose.

A frequently used but less accurate method to determine the amount of exposure is the placement of film at
strategic locations. After a specified period of time, develop the film to determine the amount of radiation.

A common method to determine whether personnel have been exposed to excessive radiation is the use of
personal radiation dosimeters. These consist of X-ray sensitive film or thermoluminescent material enclosed
within a holder that may be worn on the body. Even though this device only measures the radiation that
reaches the area of the body on which they are worn, they do provide a reasonable indication of the amount
of radiation received.

2.6 PROTECTION AGAINST ELECTRIC SHOCK HAZARDS

This X-ray Unit has been classified as equipment of Type-B ( ) in accordance with IEC 60601-1.

This equipment meets the following Safety Standards: IEC 60601-1, IEC 60601.2.7.

This equipment meets requirements of EMC/EMI and all Part 2 Standards that apply.

ACCORDING TO MDD/93/42/CEE AND TESTING, THIS UNIT IS

PROVIDED WITH SUFFICIENT EMC FILTERS. THE LACK OF THE
PROPER GROUNDING MAY PRODUCE ELECTRICAL SHOCK TO THE
USER.

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SECTION 3
OPERATING CONTROLS
All controls, indicators and displays located on the Control Console are ergonomically positioned depending
upon their functions. All steps contained in this section require the use of Illustration 3-1.

Use the operating controls in the manner described in this manual, any
other non-indicated combination may cause an incorrect operation of the
equipment.

Spinning Dials or not correctly seating selectors will affect the operation
of this equipment

Illustration 3-1.
RAD Console

NOTICE: Model 325 and 425 Series indicates 50-400ma • 525 Series indicates 50-500ma

6
7
3 4 5

8 9
10 11

1
13 14 2
12

1. Power On 8. TIME Selector

2. Power Off 9. MA/FOCAL SPOT Selector
3. MAS/ERROR Indicators 10. KVP MAJOR Selector
4. MA Indicator 11. KVP MINOR Selector
5. KVP Indicator 12. BUCKY Selector
6. READY Indicator 13. PREP Switch
7. EXPOSURE Indicator 14. EXPOSE Switch

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3.1 RADIOGRAPHY AND GENERAL CONTROLS

3.1.1 POWER ON / OFF

ON: The generator is turned ON by

engaging the switch. This starts a
power up routine that energizes
control circuitry and all indicators
(MAS, MA and KVP).

OFF: The generator is turned OFF by

disengaging the switch.

IN THE EVENT OF AN EMERGENCY, ISOLATE THE X-RAY

GENERATOR FROM THE MAINS POWER BY FORCIBLY
DEPRESSING THE X-RAY ROOM “EMERGENCY OFF SWITCH”
(USUALLY A RED MUSHROOM-SHAPED SWITCH).

THIS SWITCH SHOULD BE LOCATED ON OR NEAR TO THE X-

RAY ROOM MAINS POWER PANEL, USUALLY PLACED NEAR THE
GENERATOR CONTROL CONSOLE. MORE THAN ONE OF THESE
SWITCHES MAY BE PLACED AROUND THE ROOM FOR GREATER
ACCESSIBILITY.

To keep this equipment calibrated and functioning properly, it must be

Electrically and Mechanically Inspected Annually or less. If anything
Irregular is noticed, notify your local service personnel.

3.1.2 WORK AREA SELECTED – BUCKY NON-BUCKY

Table or Wall Buckys or Non Buckys can be selected according to your need for particular views. If Bucky(s)
has not been installed a jumper between B1 and B2 prevents mistakenly opening the time start circuit.

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3.1.3 MILLIAMPERE AND FOCAL SPOT SELECTION

Select up to seven x-ray Tube Current in milliamperes before choosing kVp or a time station because a
change in the mA station will also change the kVp meter reading, which in turn will also change the actual kVp
potential at the X-Ray Tube. When the mA is selected for a view the focal spot is automatically selected.

The focal spot is automatically selected according to the mA Station.

The mA selections are limited by tube type which is configured by the
field engineer during the installation.

The Focal Spot change can be done whenever the present conditions
of the X-ray Tube allow it.

3.1.4 KILOVOLT SELECTION

Using Major and Minor knobs select the required kVp for the radiographic technique. Turn both knobs
clockwise to increase and counterclockwise to decrease kilovoltage. Approximately 1 kVp Minor and 10 kVp
Major increments may be select between 50 and 125 kVp.

Never change kVp during an Exposure.

3.1.5 TIME SELECTION

The timer is a digital timing circuit that has a range of .008s to 6.0s (1/120 second to 6 seconds) in 23
approximate geometric progressive steps. Depending on the model, the timer is programmed for specific X-ray
Tube Limits. CAUTION: If the mA Test meter or exposure indicator should read past normal time of selected
time, quickly throw the “EMERGENCY OFF SWITCH” and notify qualified X-Ray Service Personnel.

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3.1.6 RADIOGRAPHIC PARAMETERS

RADIOGRAPHIC DISPLAYS: Are divided into three LED Displays mAs, mA and kVp where the following
data are shown.

MAS AND ERROR CODE METER

The digital MAS meter is a digital meter, which reads four conditions.

• Pre-Set MAS
• Actual computed MAS output during and at the end of exposures.
• Error Codes, preceded by the letter “E” that may be used for troubleshooting the x-ray control.
• Error Code “OL” which indicates Generator Power Limit Exceeded. Exposure is Inhibited.

MA METER
The digital MA meter is a digital meter, which reads up to seven conditions. (Depending on the model).

• Pre-Set 50 MA Small Focus

• Pre-Set 100 MA Small Focus
• Pre-Set 150 MA Large Focus
• Pre-Set 200 MA Large Focus
• Pre-Set 300 MA Large Focus
• Pre-Set 400 MA Large Focus
• Pre-Set 500 MA Large Focus

KVP METER
The digital KVP meter is a pre-reading voltmeter calibrated in kVp that displays two conditions:

• Pre-Set KVP
• Blanking Circuit to prevent exceeding minimum / maximum kVp tube limits.

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3.2 EXPOSURE CONTROLS AND INDICATORS

Radiographic exposures from the Control Console are made with the “Prep” (preparation) and “Expose” x-
ray exposure) push-buttons or with an optional handswitch. The status of the exposure is indicated by the
“Ready” and “X-ray On” indicators for the duration of the exposure.

PREP: Press the “Prep” push-button to prepare the X-ray tube for exposure. The green “Ready” indicator on
the Console will light when the X-ray tube is prepared and there are no interlock failure or system faults.

After pressing this push-button, the following functions are activated:

• Anode Rotation.
• Filament current is switched from off to the selected mA.

EXPOSE: After the “Ready” indicator is illuminated, press this push-button to start a X-ray exposure. If the
push-button is released before the generator completes the selected time, the exposure will be pre-maturely
terminated.

The amber “Exposure” indicator remains illuminated during the length of exposure.

READY: Indicates that the technique selected is properly set, there are no interlock failures or system faults,
the anode is rotating and the X-ray tube is ready for exposure.

EXPOSURE: Indicates that the X-ray exposure is in progress. At the same time that radiographic exposures
are being made, an audible signal sounds.

3.3 X-RAY HANDSWITCH (OPTIONAL)

Radiographic exposures can also be initiated with an X-ray hand switch which can be attached to the x-ray
console.

The X-ray hand switch button has three positions: “Off”, “Preparation” and “X-ray Exposure”, which operates
in the same way that “Prep” and “Expose” pushbuttons operate on the control console.

Press the hand switch half-way for “Prep” and fully for “Exp”.

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Operation

3.4 HEAT UNITS

Heat storage and dissipate rating are based on HEAT UNITS. To determine the number of HEAT UNITS,
which you will apply to the X-Ray tube anode, multiply the exposure factors: kVp X mA X seconds = HEAT
UNITS. Thus a technique which calls for 80 kVp, 200 mA, and .50 second, produces 80 X 200 X .50 = 8000
HEAT UNITS.

This X-ray Generator is programmed for delivering energy for pre-determined techniques that do not exceed
the tube limits. You should become familiar with your tube rating charts, which are provided with your x-ray
tube.

3.5 SELF DIAGNOSIS INDICATORS

Self-Diagnosis indicators identify a malfunction or overload condition in the system alerting the operator
about error existence that inhibits exposure. During normal operation of the system, these indicators are
directly shown on the Console or as an error code on the MAS Display. (Also refer to Section 3.6).

GENERATOR OVERLOAD: “OL” indicates that the technique selected is beyond the X-ray tube ratings.
Choose an alternate technique (change the exposure values).

If the X-ray Tube Thermal circuit is preventing X-ray exposure (housing is too hot, wait for the X-ray Tube to
cool).

3.6 ERROR CODES

Error Codes indicate the potential cause of a system failure. They are intermittently shown on the MAS
Display.

All these error codes will enable the operator to indirectly convey the possible source of error to service
personnel. This may prevent the need for a service call or enable service personnel to anticipate corrective
actions prior to arriving on site.

Table 3-2 Error Codes

ERROR CODE INDICATES REMEDY
Lower or Raise MA, KV or TIME until OL
OL Indicates – Exceeds Tube Limit
extinguishes
E02 Indicates – KVP over range Too high KV selected, lower KV
E03 Indicates – KVP under range Too low KV selected, raise KV
Indicates – Opening in MA MA Selector could be between contacts,
E04
cables or switch select another setting
Indicates – Opening in Timing TIMER Selector could be between contacts,
E05
cable or switch select another setting
Indicates – Leaky or shorted
SCR Turn Power Off and back On
SCR
If the remedy doesn’t correct the problem call a service company – Never remove panels or attempt repairs
yourself. DANGER: When Mains are energized Lethal Voltages Exists inside the console.

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14 Standard Frequency Series Generators
Operation

SECTION 4
OPERATING SEQUENCES

4.1 START UP ROUTINE

System power is applied by switching the “Power On” on the side of the Control Console. After the power
up has been completed the console should display normal radiographic factors. If there is a malfunction or
overload selection (accidentally turning dials to where an error condition exists) examine the error condition
and follow directions. See Table 3-2.

4.2 X-RAY TUBE WARM-UP PROCEDURE

Before effecting X-ray exposures ensure that the tube is properly

warmed up. Make sure that no persons will be inadvertently
exposed to unnecessary X-rays during this procedure.

Routine exposures should not be affected unless the tube is previously warmed-up, this prolongs X-ray tube
life.

It is recommended that the following procedure will be performed for X-ray tube warm-up, at the start of each
day and when the tube has not been in use for approximately one hour.

The warm-up procedure is used for a typical X-ray tube. Consult

the X-ray tube manufacturer instructions for the actual tube in use,
comparing its recommendations with this procedure. If there is
conflict with this procedure, comply with the Tube manufacturer’s
instructions.

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Standard Frequency Series Generators 15
Operation

Perform X-ray tube warm-up as follows:

• Close the collimator blades fully.

• Select 70 kVp @ 100 mA and 1.0s exposure.
• Insure that no one will be exposed.
• Make a total of three exposures, 15 seconds apart.

Excessive filament evaporation shortens X-ray tube life. Minimize

evaporation by keeping Exposure “Preparation” time to an absolute
minimum.

4.3 RADIOGRAPHIC OPERATION

RAD operation can be performed in the following modes:

• Three point control by selecting kVp, mA and Exposure Time independently.

• Two point by selecting kVp and mAs independently.

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16 Standard Frequency Series Generators
Operation

SECTION 5
PERIODIC MAINTENANCE
In order to assure safe performance of the X-ray generator, a periodic maintenance program must be
established. It is the owner’s responsibility to supply or arrange for this service.

There are two levels of maintenance, the first consists of tasks which are performed by the user/operator, and
the second are those tasks to be performed by qualified X-ray service personnel.

The first periodic maintenance service should be performed six (6) months after installation and the subsequent
services at twelve (12) month intervals.

The manufacturer undertakes to have available spare parts for this equipment at least for five (5) years after
the unit was manufactured.

5.1 OPERATOR TASKS

The tasks of this periodic maintenance shall include the following items:

DO NOT REMOVE ANY COVERS, DISASSEMBLE OR MANIPULATE

INTERNAL COMPONENTS IN THE UNIT. THESE ACTIONS COULD CAUSE
SERIOUS PERSONAL INJURIES AND / OR EQUIPMENT DAMAGE.

NEVER ATTEMPT TO CLEAN ANY PART OF THE UNIT WHEN IT

IS SWITCHED ON. ALWAYS SWITCH OFF THE EQUIPMENT AND
ISOLATE THE MAINS ELECTRICAL SUPPLY BEFORE CLEANING.

1. Switch the Control OFF.

2. Externally, check all cable and connections between each major component in the X-ray system
(Power Cabinet, Console, high Voltage Generator, etc.).

3. Clean the equipment frequently, particularly if corroding chemicals are present. Clean external
covers and surfaces, specifically parts in contact with the patient, with a clean moistened in warm
water with mild (non alkaloid) soap. Wipe with a cloth moistened with clean water. Do not use
cleaners or solvents of any kind.

5.2 SERVICE TASKS

Only service personnel specifically trained on this medical X-ray equipment should work on service tasks or
maintenance of the equipment. (Refer to “Installation and Troubleshooting documents).

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Standard Frequency Series Generators 17
Operation

SECTION 6
TECHNICAL SPECIFICATIONS

6.1 FACTORS

Generator Model
FACTORS TXR 325 D
TXR 325 M TXR 525 SFQ
TXR 425
Maximum Power kW 40 kW 50 kW
Maximum mA 400 Ma 500 mA
Maximum kVp 125 kVp 125 kVp
Power Output (@ 0.1s)
400 mA @ 100 kVp 500 mA @ 100 kVp
(Nominal Electric Power)

6.2 RANGE OF RADIOGRAPHIC PARAMETERS

PARAMETER RANGE
KVp From 50 kVp to 125 kVp in 1 kVp steps.
From 50 mA to 500 mA through the following mA Stations:
Ma
50, 100, 150, 200, 300, 400, 500 (Depending on the generator model).
MAs Product of mA x Time values from 0.4 mAs to 600 mAs

EXPOSURE TIME
TIME CHART IN SECONDS AND FRACTIONS 60 HERTZ

.008s .016s .025s .033s .041s .050s .066s .083s

1/120 1/60 1/40 1/30 1/24 1/20 1/15 1/12
.100s .150s .200s .250s .300s .400s .500s .750s
1/10 3/20 1/5 1/4 3/10 4/10 1/2 ¾
1.00s 1.25s 1.50s 2.00s 2.50s 3.00s 6.00s
1 1 1/4 1 1/2 2 2 1/2 3 6

TIME CHART IN SECONDS (S) 50 HERTZ

.01s .02s .03s .04s .05s .06s .08s .10s

.12s .18s .24s .30s .36s .48s .60s .90s
1.2s 1.5s 1.8s 2.4s 3.0s 3.6s 7.2s

6.3 DUTY CYCLE

The generator duty cycle is as follows: 1% Condition is 500 mA @ 125 kVp for 5 seconds, every 5 minutes.
Limits should be set during installation depending on the capacity of the X-ray tube.

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18 Standard Frequency Series Generators
Operation

6.4 PHYSICAL CHARACTERISTICS

DIMENSIONS
COMPONENT WEIGHT
Length Width Height

STANDARD CONTROL CONSOLES

RAD Control
Consoles
457 mm 305 mm 941 mm 61 kg
TXR 325 D
18 in 12 in 37 in 135 lbs
457 mm 305 mm 941 mm 61 kg
TXR 325 M
18 in 12 in 37 in 135 lbs
457 mm 305 mm 941 mm 62 kg
TXR 525 SFQ
18 in 12 in 37 in 137 lbs

HIGH VOLTAGE TRANSFORMERS

High Voltage
Transformer
559 mm 508 mm 351 mm 118 kg
TXR 325-1
22 in 20 in 13.8 in 260 lbs
559 mm 508 mm 351 mm 120 kg
TXR 625-1
22 in 20 in 13.8 in 265 lbs

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M-2008-7-14
 TINGLE X-RAY, LLC
5481 Skyland Boulevard East • Cottondale, Alabama 35453 USA

Telephone toll free in the USA: 1(800) TXR-X-Ray

Telephone (205) 556-3803 • Fax (205) 556-3824 • www.txr.com

PUBLICATIONS AVAILABLE FOR STANDARD FREQUENCY SERIES UNITS

A full set of manuals are provided with each x-ray control.
A complete replacement set may be ordered. Cost $50.00.

Manuals may be ordered for replacing damaged ones or to use for planning or training BMET’s.
MANUAL COST PER COPY
Pre-Installation Manual M-2008-7-12 $20.00
Installation Manual M-2008-7-13 $35.00
Operation Manual M-2008-7-14 $25.00
Maintenance Manual M-2008-7-15 $20.00
Shipping Charges are extra. Sales Tax may apply.