Multi Duty + Pressostat Ref AAF : 60465 IND: A

BERGEN - EQUITEL Multi Duty + Pressure switch

Page de garde
Ref MATZ: C20092 01
Wiring diagram DATE EDITION : 04/03/2022 [Link] 01 02
FOLIO/SHEET INDICE/INDEX DESIGNATION FOLIO/SHEET INDICE/INDEX DESIGNATION

01 A Page de garde Wiring diagram

02 A Liste des folios List of sheets
03 A Spécifications de câblage Specifications of cablage
04 A Commande Diagram
05 A Commande Diagram
06 A Commande
07 A Programme automate 1/2 PLC program 1/2
08 A Programme automate 2/2 PLC program 2/2
09 A Bornier : X1 Terminal board : X1
10 A Bornier : X2 Terminal board : X2
11 A Bornier : XI Terminal board : XI
12 A Nomenclature Instrument list
13 A Liste des Câbles List of cables
14 A Implantation General arrangement

Nombre total de folio dessiné :

Total number of sheet drawing: 14
Multi Duty + Pressostat Ref AAF : 60465 IND: A
BERGEN - EQUITEL Multi Duty + Pressure switch
Liste des folios
Ref MATZ: C20092 02
List of sheets DATE EDITION : 04/03/2022 [Link] 01 03
SPECIFICATION DE CABLAGE SPECIFICATION OF CABLING
Puissance Power
Section Mini 2.5mm2 Section >= 2.5mm2
Phase NOIR Phase BLACK
Neutre BLEU CLAIR Neutral BLUE LIGHT

Télécommande Remote control

Section 1mm2 Section 1mm2
continu DC
Télécommande MARRON Remote control BROWN
Commun bobine BLEU FONCE Common coil DEEP BLUE

Polarité non coupée ORANGE Without tension ORANGE

Repérage filerie Imprimé sur fils Marking wires Print on wires

Repérage materiel Etiquette gravée Marking equipments Graving label

Ecriture NOIR sur fond BLANC Writing BLACK on WHITE

Etiquette unite de commande Porte etiquette avec étiquette gravée Label of control unit Support label with graving label
Ecriture NOIR sur fond BLANC Writing BLACK on WHITE

Multi Duty + Pressostat Ref AAF : 60465 IND: A

BERGEN - EQUITEL Multi Duty + Pressure switch
Spécifications de câblage
Ref MATZ: C20092 03
Specifications of cablage DATE EDITION : 04/03/2022 [Link] 02 04
 1 2 3 4 5 6 7 8 9 10 11 12 13

Alimentation
A Supply
480Vac 60Hz

PE L1
B Fil n°1

L2
Fil n°3

L1
Fil n°2

L2
C Fil n°4

L3

L1

L2
Fil n°5
Bornes Tension
off on 1 3 5 1 3 5 Terminals Voltage
Q01 C - HV 200-500V
D 12A 2 4 6

XI-1

XI-2
DM01
0.63-1A
GV2ME05 5A 5A
(05-6) 5x20 5x20
(05-5)
2 4 6

Fil n°12

Fil n°13
Fil n°6

Fil n°7

Fil n°8
L4

L5

L6

L7

L8
E
Fil n°T3
1 3 5

KM01
LP1K0610BD
(05-6) 2 4 6
C HV LV 200-500Vac
Fil n°10

Fil n°11
Fil n°9

AL01 3A
F

- + 24Vdc
X1-1

X1-2

X1-3

Fil n°T1

Fournir PE M20
PE Fil n°T2
G
Ampli M16/M20
10 10
Fil n°14 (05-1)
24Vdc
HO7 RN-F 4G1.5mm2
W1
U1

V1

Motor Cable 01 01
(Min 4m sortie PE) Fil n°22
0Vdc
(05-1)

U V W
Moteur/Motor MOTOVARIO TS63B4 IP55
H M001
V Hz Rpm Kw cos I-A
3~
460-500 60 1660-1690 0.22 0.66-0.59 0.62-0.66
Isolation / Insulation CLASS F

Multi Duty + Pressostat Ref AAF : 60465 IND: A

BERGEN - EQUITEL Multi Duty + Pressure switch
Commande
Ref MATZ: C20092 04
Diagram DATE EDITION : 04/03/2022 [Link] 03 05
 1 2 3 4 5 6 7 8 9 10 11 12 13

Sous tension Défaut détection DDP1

Voltage on Fault detection
10 10 13
A 24Vdc (04-14) Fil n°14 Fil n°15

23

DM01

Fil n°16
(04-5)

10
10
24
B

3
SB01

TEST 4

Fil n°27

Fil n°28

Fil n°29
11

12

13

X2-6

X2-7
C

Fil n°17
I1 I2 I3 I4 I5 I6
10

BN

BK
10
Fil n°21
KR01 Detecteur de rotation
D Rotation detection

BU
O1 O2 O3 O4
+ 1 2 1 2 1 2 1 2 -

X2-5
10 10 10 10
Fil n°18 Fil n°19 Fil n°20

Fil n°31

Fil n°33

Fil n°36
15

17

19
E

13
Fil n°30

(06-7)

(06-8)
DM01
14

17

19
10
10

(04-5)

01
01
14
Fil n°32
16

F
X1
HL01 X1 HL02 A1 KM01

Bc R
X2 X2 A2

01 01 01 01 01
0Vdc (04-14) Fil n°22 Fil n°23 Fil n°24 Fil n°25 Fil n°26
G

1 j 2 P(04-5)
3 j 4 P(04-5)
H
5 j 6 P(04-5)
13 a 14 - -

Multi Duty + Pressostat Ref AAF : 60465 IND: A

BERGEN - EQUITEL Multi Duty + Pressure switch
Commande
Ref MATZ: C20092 05
Diagram DATE EDITION : 04/03/2022 [Link] 04 06
 1 2 3 4 5 6 7 8 9 10 11 12 13

FILTER

B
Air
ENGINE

Filtre
C P1 P2 Filter

PDI01
D PDI
L DWYER
6060170
0-1000Pa
1= Pression OK
1= Pressure OK
P001

+ -
E

2
1

32

33
(05-7)

(05-7)
17

19
31

F 18

17

19
X2-2

X2-1

X2-3

X2-4

X2-8

X2-9
G

1= Pression diff. OK 1 = Running 4-20mA

1= Diff. pressure OK 0 = Fault

Client
H Customer

Multi Duty + Pressostat Ref AAF : 60465 IND: A

BERGEN - EQUITEL Multi Duty + Pressure switch
Commande
Ref MATZ: C20092 06
Diagram DATE EDITION : 04/03/2022 [Link] 05 07
 1 2 3 4 5 6 7 8 9 10 11 12 13

A
TT1
Pulsation de rotation
Rotation pulse
TT2
Tempo de début de cycle
Start cycle timer
B I3 TT3
Detecteur filtre 1 Tempo défaut rotation filtre 1
Filter 1 sensor Filter 1 rotation fault timer
I5 I4 TT4
Option 2 moteurs Niveau d'huile Tempo défaut rotation filtre 2
2 motors option Oil level Filter 2 rotation fault timer
C T2 t3 M1
Tempo de début de cycle Tempo défaut rotation filtre 1 Défaut rotation filtre 1
Start cycle timer Filter 1 rotation fault timer Filter 1 rotation fault
I5 t4 M2
Option 2 moteurs Tempo défaut rotation filtre 2 Défaut rotation filtre 2
2 motors option Filter 2 rotation fault timer Filter 2 rotation fault
D I6 I4 M3
Option résistance Niveau d'huile Défaut niveau d'huile
Heater option Oil level Oil level fault
M1 Q1
Défaut rotation filtre 1 Défaut
Filter 1 rotation fault Fault
E M2
Défaut rotation filtre 2
Filter 2 rotation fault
i2
Disjoncteurs
Circuit breakers
F T1 Q2
Pulsation de rotation Moteurs
Rotation pulse Motors
I1
BP test
Test button
G I6 I4 Q3
Option résistance Niveau d'huile Résistance
Heater option Oil level Heater
m1 m2 m3 I2 Q4
Défaut rotation filtre 1 Défaut rotation filtre 2 Défaut niveau d'huile Disjoncteurs Pas de défaut client
Filter 1 rotation fault Filter 2 rotation fault Oil level fault Circuit breakers No fault customer
H
TX1
Pas de défaut
No fault

Multi Duty + Pressostat Ref AAF : 60465 IND: A

BERGEN - EQUITEL Multi Duty + Pressure switch
Programme automate 1/2
Ref MATZ: C20092 07
PLC program 1/2 DATE EDITION : 04/03/2022 [Link] 06 08
 1 2 3 4 5 6 7 8 9 10 11 12 13

A m3 M1 m2 TX2
Défaut niveau d'huile Défaut rotation filtre 1 Défaut rotation filtre 2 Défaut rotation filtre 1
Oil level fault Filter 1 rotation fault Filter 2 rotation fault Filter 1 rotation fault
m1 M2 TX3
Défaut rotation filtre 1 Défaut rotation filtre 2 Défaut rotation filtre 2
Filter 1 rotation fault Filter 2 rotation fault Filter 2 rotation fault
B M1 M2 TX4
Défaut rotation filtre 1 Défaut rotation filtre 2 Défaut rotation filtres
Filter 1 rotation fault Filter 2 rotation fault Filters rotation fault
M3 m1 m2 TX5
Défaut niveau d'huile Défaut rotation filtre 1 Défaut rotation filtre 2 Défaut niveau d'huile
Oil level fault Filter 1 rotation fault Filter 2 rotation fault Oil level fault
C M1 m2 TX6
Défaut rotation filtre 1 Défaut rotation filtre 2 Défauts rotation filtre 1 et niveau huile
Filter 1 rotation fault Filter 2 rotation fault Filter 1 rotation and oil level fault

Multi Duty + Pressostat Ref AAF : 60465 IND: A

BERGEN - EQUITEL Multi Duty + Pressure switch
Programme automate 2/2
Ref MATZ: C20092 08
PLC program 2/2 DATE EDITION : 04/03/2022 [Link] 07 09
 1 2 3 4 5 6 7 8 9 10 11 12 13

C
04-5

04-5

04-5
1
2
3

D
X1

W1

E
U1

V1
Gris

Noir

Brun

F
Alimentation coffret client
Supply cabinet customer
M0014G1.5mm2
HO7 RN-F

Multi Duty + Pressostat Ref AAF : 60465 IND: A

BERGEN - EQUITEL Multi Duty + Pressure switch
Bornier : X1
Ref MATZ: C20092 09
Terminal board : X1 DATE EDITION : 04/03/2022 [Link] 08 10
 F
E
B
A

H
D
C

G
1

X2
DIALOG P001
12x1mm2 1
2

18 1
06-7 Défaut pression
2 DP Alarm
31 2
06-6
KR01
3
17 3
06-7 Retour de marche
4 Running feedback
3

19 4
06-8
DDP1
5
01 5
05-10 Detecteur de rotation
6 Rotation detector
10 6
05-10

7
4

13 7
05-11
PDI01
8
32 8
06-8 Sortie passive 4-20mA
9 Passive output 4-20mA
33 9
06-9
5

BERGEN - EQUITEL
6
7
8
9

Bornier : X2
Terminal board : X2
Multi Duty + Pressostat
Multi Duty + Pressure switch
10
11

Ref AAF :
Ref MATZ:
12

60465
C20092
13

DATE EDITION : 04/03/2022 [Link]

09
IND:

10
11
A
 1 2 3 4 5 6 7 8 9 10 11 12 13

C
04-10

04-11
1
2

D
L1

L2
XI

E
L7

L8

Multi Duty + Pressostat Ref AAF : 60465 IND: A

BERGEN - EQUITEL Multi Duty + Pressure switch
Bornier : XI
Ref MATZ: C20092 11
Terminal board : XI DATE EDITION : 04/03/2022 [Link] 10 12
 NOMENCLATURE MATERIEL / INSTRUMENT LIST
Folio FABRICANT
Sheet
REPERE Q REFERENCE DESIGNATION SUPPLIER
04 AL01 1 ABL8RPS24030 Alim 100/500-24V 3A SCHNEIDER
Supply 100/500-24V 3A
14 BOX 2 40116 Presse étoupe M16 gris PVC DELAUNAY
Cable gland M16 grey PVC
14 2 40120 Presse étoupe M20 gris PVC DELAUNAY
Cable gland M20 grey PVC
14 7 41120 Ecrou M20 gris PVC DELAUNAY
Nut M20 grey PVC
14 2 4327 Reducteur PFV M20 / M16 DELAUNAY
Reducer M20 / M16
14 3 5213 Bouchon PFV ISO 20 DELAUNAY
Plug PFV ISO 20
14 2 31160800 Traversée de cloison plastique D8 LEGRIS

14 1 CA-63S BOITE 540x270x170 SAFYBOX

BOX 540x270x170
04 DM01 1 GV2ME05 DISJONCTEUR [Link] 0.63-1A BP SCHNEIDER
MOTOR CIRCUIT BREAKER 0.63-1A
04 1 GVAE20 BLOC CONTACTS AUXILIAIRE FRONTAL 2NO SCHNEIDER
INSTANTANEOUS AUXILIARY CONTACT BLOCK
05 HL01 1 ZB5AV013 Tete plastique pour voyant D22 blanche SCHNEIDER
White pilot ligh head plistic
05 1 ZB5AZ009 Support pour contact et voyant SCHNEIDER
Plastic fixing collar pillar for electrical block

BERGEN - EQUITEL
05 1 ZBVB15 BLOC VOYANT DEL BLANCHE 24Vcc BORNE RESSORT SCHNEIDER
Block light DEL white 24Vcc Spring terminal
05 HL02 1 ZB5AV043 Tete plastique pour voyant D22 rouge SCHNEIDER
Red pilot ligh head plistic
05 1 ZB5AZ009 Support pour contact et voyant SCHNEIDER
Plastic fixing collar pillar for electrical block
05 1 ZBVB45 VOYANT DEL ROUGE 24VA/VC RESSORT SCHNEIDER
Light DEL red 24VA/VDC Spring
05 KM01 1 LP1K0610BD MINI-CONTACTEUR 6A 24VCC SCHNEIDER
K 3-POLE CONTACTOR 6A 24VDC 1NO
05 KR01 1 SR2A101BD Automate Zelio 10ES 24Vcc SCHNEIDER
PLC Zelio 10ES 24Vdc
06 P001 1 70001993 Pressostat DUNGS
Pressure switch
06 PDI01 1 6060170 DWYER 605-750 INDICATEUR /TRANSMETTER 0-750Pa - 4.20mA DWYER

04 PE 1 14962 Barrette 80A 4 trous SCHNEIDER

Earth bar 80A 4 holes
04 Q01 1 KCD1PZ Commande rotative frontale V02..V2 SCHNEIDER
Front and red rotary handle V02..V2
04 1 KZ32 Verrouillage de porte SCHNEIDER
Bolting door

Nomenclature
Instrument list
04 1 VN12 Inter-sectionneur TRI 12A SCHNEIDER
Circuit breaker 12A
04 1 VZ17 Rallonge d'axe 300/330 mm SCHNEIDER
Multi Duty + Pressostat Shaft extension 300/330 mm
Multi Duty + Pressure switch Cache bornes TRI-INTER 25-40A
04 1 VZ8 SCHNEIDER
Input terminal protection shroud 25-40A
05 SB01 1 ZB5AA2 TETE BP PLASTIQUE AFFLEURANT NOIR SCHNEIDER
OPERATING HEAD FOR BLACK PUSHBUTTON PLASTIC
05 1 ZB5AZ1015 CORPS UNITE CDE D22 1 CONTACT NO BORNE RESSORT SCHNEIDER
BODY ASSEMBLY 1NO SPRING TERMINAL
Ref AAF :
Ref MATZ:
60465
C20092
DATE EDITION : 04/03/2022 [Link]
11
IND:

12
13
A
 CARNET DE CABLES/ LIST OF CABLES
BORNIER REPERE
TERM. BOARD CABLE MARK NATURE DESTINATION
X2 DIALOG 12x1mm2
X1 M001 HO7 RN-F 4G1.5mm2 Alimentation coffret client
Supply cabinet customer
Motor Cable HO7 RN-F 4G1.5mm2 (Min 4m sortie PE)

BERGEN - EQUITEL
List of cables
Liste des Câbles
Multi Duty + Pressostat
Multi Duty + Pressure switch
Ref AAF :
Ref MATZ:
60465
C20092
DATE EDITION : 04/03/2022 [Link]
12
IND:

13
14
A
 1 2 3 4 5 6 7 8 9 10 11 12 13

BOX
540x270x170
A

Spare Plug

S pare Plug
B
M otor cable

Arm ored C ustom er cable

P roxim ity sensor P1 P2

C Arm ored Supply cable

Multi Duty + Pressostat Ref AAF : 60465 IND: A

BERGEN - EQUITEL Multi Duty + Pressure switch
Implantation
Ref MATZ: C20092 14
General arrangement DATE EDITION : 04/03/2022 [Link] 13 14
 12 11 10 9 8 7 6 5 4 3 2 1

H 964.4 964.4
H
4286.5
600 MINI FOR MAINTENANCE =1828.8=

266.5 855.8 10.7 381 10.7 840 500 1688.3

DETAIL M
COUNTER FLANGE DETAILS

B 7.5

958
900
G G

818

2570.4

45
24x 22
F F

1695
FLANGE DN 800 - 8 mm THICK

1207.2
DRILLING ACCORDING TO DIN 86044

INLET (DN40)

806.5
52.3

300

300
70
B OUTLET (DN40)
162.5

162.5
E E
1344

1150 831.7 550 477.1

2335.9

A4

MULTI DUTY OIL BATH FILTER WITH

INLET WEATHER LOUVRES & INSECTS SCREEN

LIFTING LUGS
1150 831.7 550 477.1
D D
RAIN HOOD
FILTER BANK H3L3
30

TRANSITION PIECE
4x 14
4x 14
DRIVE MOTOR BOX

SILENCER HOUSING

961.9

914.4
C C
COUNTER FLANGE SEE DETAIL M
1983.8

GENERAL NOTES:

INSTALLATION QTY = 2
ELECTRICAL CABINET
WITH PROTECTION OIL CAPACITY=220L

914.4
961.9
WEIGHT APPROX=2313 kg

ACCESS HATCH
350x550 OPENING
B B
=110=

=110=
30

EARTH BOSS 28 25
MATERIAL TYPE Drawn by Checked by Approuved by
1203 lopes-neto G. FELIX G. FELIX
Date Date Date
15/03/2022 15/03/2022 15/03/2022
FILTER ACCESS HATCH
VISA DATE Description
R v.
PRESSURE TIPS
(to be connected on site) -
SECTION B-B
RLN 10/12/2021 FLANGE MODIFIED A
ANCHORING VIEW
RLN 03/02/2022 INFORMATION ADDED B
WENNY 02/03/2022 CHART ADDED C
DRAWING TITLE GUF 08/03/2022 VIEWS UPDATED FROM 3D D
FIRST ANGLE PROJECTION

AAF-SA
GUF 15/03/2022 VIEWS UPDATED FROM 3D E
Rue William Dian - B.P.3
27620 GASNY CLIENT: BERGEN - EQUITEL SITE: /

A TOLERANCES
Phone : 02 32 53 60 60
SIZE A
060465-001 E
ALLOWABLE VARIATION AS STANDARD ISO 13920
Fax : 02 32 52 19 17
-DIMENSIONS : CHART 1 CLASS A
-ANGLES : CHART 2 CLASS A
-FLATNESS & PARALLELISM : CHART 3 CLASS F
A1
This document is exclusive property of AAF-SA. It must not be communicated,copied or reproduced without
our written consent,under penalty provided by law. (Law of 14.7.1909 art.10) SCALE: As note SHEET N 1 OF 1

12 11 10 9 8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

F 3 F
1928,8

25 189,4 250x6=1500 189,4 25

7 6 5
250 853,1
25

50
DETAIL D
150

DETAIL B
250

E E

A4
DETAIL D (1 : 5)
805
250x9=2250

2465

2415
7 6 5 4
1

10 9 8

1610
D D
2
1828,8
2
40

10 2 NUT H,M10 STOCK : 08301010 Zn5/B/Fe 0,0 kg

C DETAIL B (1 : 4)
C
9 4 L10 WASHER STOCK: 70000482 Zn5/B/Fe 0,0 kg

6 7 5 8 2 M10 LIFTING LUG STOCK: 07101002 - Zn5/B/Fe 0,1 kg

7 17 NUT H,M8 STOCK : 08301080 - Zn5/B/Fe 0,0 kg

1978,8 6 34 LL8 WASHER STOCK: 08520020 Zn5/B/Fe 0,0 kg

3 5 17 H,M8-25 SCREW STOCK: 08401430 - Zn5/B/Fe 0,0 kg

4 1 LOWER ROOF PANEL 060465-600-04 - ALU 5086 9,7 kg

3 1 UPPER ROOF PANEL 060465-600-03 - ALU 5086 14,2 kg

2
B 4 2 1 RIGHT LATERAL PANEL ASSEMBLY 060465-600-012 - 12,7 kg B

1 1 LEFT LATERAL PANEL ASSEMBLY 060465-600-011 - 12,7 kg

REP QTE DESCRIPTION N DE PIECE REV MATIERE MASSE
853

MATERIAL TYPE DRAWN BY CHECKED BY APPROVED BY

G. FELIX G. FELIX G. FELIX
DATE DATE DATE
04/03/2022 04/03/2022 04/03/2022

VISA DATE Description R v.

GUF 04/03/2022 FIRST ISSUE -
TITLE BLOCK & PARTS LIST
ASSEMBLY N 060465-600-001 Rev: - GUF 15/03/2022
UPDATED
A

WEIGHT: 50 kg DRAWING TITLE

FIRST ANGLE PROJECTION

A AAF-SA A
Rue William Dian - B.P.3
27620 GASNY CLIENT: BERGEN ENGINES / Equitel SITE:

TOLERANCES SIZE
Phone : 02 32 53 60 60

060465-600 A
ALLOWABLE VARIATION AS STANDARD ISO 13920
Fax : 02 32 52 19 17
-DIMENSIONS : CHART 1 CLASS A
-ANGLES : CHART 2 CLASS A
-FLATNESS & PARALLELISM : CHART 3 CLASS F
A2
This document is exclusive property of AAF-SA. It must not be communicated,copied or reproduced without
our written consent,under penalty provided by law. (Law of 14.7.1909 art.10) SCALE: As note SHEET N 1 OF 7

8 7 6 5 4 3 2 1
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L L

TYPICAL
4286,5
266,5 1828,8
13 12
964,4 964,4
855,8 1742,4 1688,3

COUNTERFLANGE ALREADY MOUNTED

ON HOUSING BY 4 BOLTS TO REMOVE
2

K K

A
COUNTER FLANGE DETAILS (1 : 10)
(DN800)

7,5

900 958

SEE OUTLET FLANGE

J J

818

2570,4
24x 22
I I

1695
1207

806,5
H H
300
162,5

TYPICAL
G G
2335,9
4 1 1
4

F
6 7 7 8 F

A-A (1 : 10)
ANCHORING DETAILS

1150 831,7 550 477

30

E
ASSEMBLY N 060465-100-001 Rev: B E

8x 14
WEIGHT: 2313 kg
A4

12 13
961,9

914,4

17 1 SLUDGE PAN WITH SCRAPER STOCK: 10002659 STEEL 5,8 kg

ON DRAWING
NOT SHOWN
D D
16 1 215L MA VISCOSINE DRUM STOCK: 06906020 OIL 209,0 kg

15 1 TRANSPARENT MASTIC CARTRIDGE STOCK: 03710015 SILICON 0,4 kg

5 14 1 SEALANT APPLICATOR STOCK: 03750010 - STEEL 0,4 kg
1983,8

13 24 M20 WASHER STOCK: 08501100 Zn5/B/Fe 0,0 kg

12 24 H,M20-50 SCREW STOCK: 08401630 Zn5/B/Fe 0,2 kg

11 12 H,M12 NUT STOCK : 08301020 Zn5/B/Fe 0,0 kg

10 24 M12 WASHER STOCK: 08501020 - Zn5/B/Fe 0,0 kg

9 12 H,M12-35 SCREW STOCK: 08401140 Zn5/B/Fe 0,1 kg

914,4
961,9

C C
8 53 H,M8 NUT STOCK : 08301080 - Zn5/B/Fe 0,0 kg

7 106 L8 WASHER STOCK: 08515030 - Zn5/B/Fe 0,0 kg

6 53 H,M8-25 SCREW STOCK: 08401430 - Zn5/B/Fe 0,0 kg

A 5 1 ELECTRICAL CABINET INSTALLATION 060465-800-001 A 26,2 kg

3
4 1 ALUMINIUM RAIN HOOD ASSEMBLY 060465-600-001 - 50,2 kg
=110=

2
3 4 SILENCER SUPPORT LEG 060465-500-001 - 7,5 kg
1
30

=110= B 2 1 SILENCER HOUSING 060465-400-001 B 654,9 kg

28 25

B A 1 1 MULTIDUTY + FILTRATION HOUSING WORKSHOP ASSY 060465-100-011 A 1328,4 kg B

1203 6 7 8
REP QTE DESCRIPTION N DE PIECE REV MATIERE MASSE
MATERIAL TYPE DRAWN BY CHECKED BY APPROVED BY
2 G. FELIX G. FELIX G. FELIX
DATE DATE DATE
07/03/2022 07/03/2022 07/03/2022

VISA DATE Description R v.

EARTH CABLE TO CONNECT GUF 07/03/2022 FIRST ISSUE -
TO SILENCER ASSEMBLY GUF 15/03/2022 HOUSINGS 300 & 400 MODIFIED A
3 GUF 16/03/2022 SILENCER MODIFIED B
INSTALLED SCREW TO USE 9 10 11
FOR EARTH CABLE FIXING
DRAWING TITLE
FIRST ANGLE PROJECTION

AAF-SA
Rue William Dian - B.P.3
27620 GASNY CLIENT: BERGEN ENGINES / Equitel SITE:

TOLERANCES SIZE
A Phone : 02 32 53 60 60 A
3
060465-100 B
ALLOWABLE VARIATION AS STANDARD ISO 13920
Fax : 02 32 52 19 17
-DIMENSIONS : CHART 1 CLASS A
-ANGLES : CHART 2 CLASS A
-FLATNESS & PARALLELISM : CHART 3 CLASS F
A0
This document is exclusive property of AAF-SA. It must not be communicated,copied or reproduced without
our written consent,under penalty provided by law. (Law of 14.7.1909 art.10) SCALE: As note SHEET N 1 OF 5
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
 12 11 10 9 8 7 6 5 4 3 2 1

H 964.4 964.4
H
4286.5
600 MINI FOR MAINTENANCE =1828.8=

266.5 855.8 10.7 381 10.7 840 500 1688.3

DETAIL M
COUNTER FLANGE DETAILS

B 7.5

958
900
G G

818

2570.4

45
24x 22
F F

1695
FLANGE DN 800 - 8 mm THICK

1207.2
DRILLING ACCORDING TO DIN 86044

INLET (DN40)

806.5
52.3

300

300
70
B OUTLET (DN40)
162.5

162.5
E E
1344

1150 831.7 550 477.1

2335.9

A4

MULTI DUTY OIL BATH FILTER WITH

INLET WEATHER LOUVRES & INSECTS SCREEN

LIFTING LUGS
1150 831.7 550 477.1
D D
RAIN HOOD
FILTER BANK H3L3
30

TRANSITION PIECE
4x 14
4x 14
DRIVE MOTOR BOX

SILENCER HOUSING

961.9

914.4
C C
COUNTER FLANGE SEE DETAIL M
1983.8

GENERAL NOTES:

INSTALLATION QTY = 2
ELECTRICAL CABINET
WITH PROTECTION OIL CAPACITY=220L

914.4
961.9
WEIGHT APPROX=2313 kg

ACCESS HATCH
350x550 OPENING
B B
=110=

=110=
30

EARTH BOSS 28 25
MATERIAL TYPE Drawn by Checked by Approuved by
1203 lopes-neto G. FELIX G. FELIX
Date Date Date
15/03/2022 15/03/2022 15/03/2022
FILTER ACCESS HATCH
VISA DATE Description
R v.
PRESSURE TIPS
(to be connected on site) -
SECTION B-B
RLN 10/12/2021 FLANGE MODIFIED A
ANCHORING VIEW
RLN 03/02/2022 INFORMATION ADDED B
WENNY 02/03/2022 CHART ADDED C
DRAWING TITLE GUF 08/03/2022 VIEWS UPDATED FROM 3D D
FIRST ANGLE PROJECTION

AAF-SA
GUF 15/03/2022 VIEWS UPDATED FROM 3D E
Rue William Dian - B.P.3
27620 GASNY CLIENT: BERGEN - EQUITEL SITE: /

A TOLERANCES
Phone : 02 32 53 60 60
SIZE A
060465-001 E
ALLOWABLE VARIATION AS STANDARD ISO 13920
Fax : 02 32 52 19 17
-DIMENSIONS : CHART 1 CLASS A
-ANGLES : CHART 2 CLASS A
-FLATNESS & PARALLELISM : CHART 3 CLASS F
A1
This document is exclusive property of AAF-SA. It must not be communicated,copied or reproduced without
our written consent,under penalty provided by law. (Law of 14.7.1909 art.10) SCALE: As note SHEET N 1 OF 1

12 11 10 9 8 7 6 5 4 3 2 1
 MultiDuty® + Fine filter
Oil bath filter + Secondary filtration stage

Installation Operation & Maintenance Manual

 SUMMARY

1 GENERAL SAFETY GUIDELINES .................................................................................................... 4

1.1 SAFETY NOTIFICATIONS AND WARNINGS ...................................................................................... 4

1.2 AVAILABILITY OF THE OPERATION MANUAL ................................................................................... 5

1.3 COPYRIGHT............................................................................................................................. 5

1.4 SYMBOLS IN USE IN THIS DOCUMENT ........................................................................................... 5

1.4.1 Information signs ....................................................................................................... 5
1.4.2 Safety signs ................................................................................................................ 5
1.4.3 General safety considerations .................................................................................... 6
1.4.4 Handling & lifting equipment ..................................................................................... 7

1.5 TEMPORARY STORAGE .............................................................................................................. 7

1.6 RECYCLING AND END OF PRODUCT LIFE ......................................................................................... 7

2 GENERAL INFORMATION ............................................................................................................ 8

2.1 OPERATION PRINCIPLE .............................................................................................................. 8

2.2 AAF VISCOSINE OIL .................................................................................................................. 8

2.3 CONSTRUCTION & OPTIONAL EQUIPMENT .................................................................................... 8

2.4 MULTIDUTY® SECTION DISPOSITION .......................................................................................... 10

3 ASSEMBLY AND INSTALLATION PROCEDURE ............................................................................ 11

3.1 CONSIGNMENT RECEIPT AND UNPACKING ................................................................................... 11

3.2 LIFTING, HANDLING & SITE INSTALLATION ................................................................................... 11

3.3 MULTIDUTY® SECTION MOUNTING............................................................................................ 13

3.4 RAIN HOOD ASSEMBLY ............................................................................................................ 14

3.5 ELECTRICAL CONNECTION AND PRESSURE MEASUREMENT .............................................................. 16

3.5.1 Electrical connection ................................................................................................ 16
3.5.2 Pressure connection and measurement ................................................................... 16

3.6 CHECKING OF CLEANLINESS OF PLENUM CHAMBER ........................................................................ 17

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4 OPERATING PROCEDURE .......................................................................................................... 18

4.1 PRESSURE DROP AND FILTER DIRTINESS ...................................................................................... 18

4.2 VISCOSINE TANK FILLING ......................................................................................................... 18

4.3 START-UP CHECK-LIST ............................................................................................................. 19

4.4 INITIAL START-UP AND SWITCH ON THE UNIT ............................................................................... 19

5 MAINTENANCE ......................................................................................................................... 20

5.1 PREVENTATIVE AND GENERAL MAINTENANCE .............................................................................. 20

5.2 SPECIAL MAINTENANCE ........................................................................................................... 21

5.2.1 Sludge removal ........................................................................................................ 21
5.2.2 Drive mechanism and motor .................................................................................... 21
5.2.3 DD panels................................................................................................................. 22
5.2.4 Tension chain adjustment ........................................................................................ 24
5.2.5 Fine filter (option) .................................................................................................... 24

5.3 TROUBLE SHOOTING ............................................................................................................... 25

6 CE MARKING ............................................................................................................................. 26

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1 GENERAL SAFETY GUIDELINES
* CAUTION: CAREFULLY READ THIS MANUAL PRIOR TO HANDLING AND INSTALLING THE EQUIPMENT.

1.1 SAFETY NOTIFICATIONS AND WARNINGS

l AAF International will not be held responsible for improper use or for any possible errors resulting
from improper assembling/installation.
l AAF International recommends that those who handle the equipment, including those involved in its
installation/ removal and maintenance, be properly qualified for carrying out these tasks. To
accomplish this, personnel must be familiar with and follow all basic safety recommendations
(mechanical, electrical, etc.).
l The equipment should be operated under the conditions that are defined and recommended by the
manufacturer in accordance with the order. Any modifications made to the equipment that have not
been previously authorised by AAF International, may affect the equipment’s operation, which would
entail a modification of the framework of guarantees.
l The equipment may only be used when it is in perfect material condition as determined by a technician
based on its intended use. Any faulty operation, especially those that affect the safety of the device,
must be immediately corrected. Likewise, the equipment shall be used according to the instructions
provided in the manual that is supplied with the unit.
l The equipment incorporates different hoisting points to facilitated unloading it. The weight and size of
the unit are indicated in the drawings / documentation supplied by AAF International. Shipping as well
as handling must be carried out using equipment suitable for handling its weight and size. The
equipment must not be hoisted from the eye bolts that are installed on the components.
l The equipment must be installed and anchored to a fixed based using bolts.
l When making the electrical connection, AAF International recommends paying special attention to the
type of current and nominal voltage of the unit.
l The equipment shall be connected to electrical power supplies that incorporate short-circuit and over-
current protections.
l Any work on the equipment must be carried out when the equipment is stopped and disconnected
from the electrical power supplies. To disconnect the electrical power supply : incorporate a circuit
breaker.
l These disconnect devices on the power supplies shall have a lock-out if they cannot be monitored from
the maintenance areas and shall be clearly labelled.
l If an explosion occurs, a stop signal from the equipment is required.
l Maintenance on the equipment must be carried out under the proper lighting conditions.
l Once the maintenance is completed, the installation must be returned to its original state (fasteners,
guards, locks, connection, and grounds)
l While maintenance is being carried out, personnel assigned these tasks must use appropriate personal
protective equipment according to the nature of the task (toxicity, harmfulness, etc.).
l To guarantee a proper operation of the equipment, AAF International recommends only using parts
that are authorised and original spares supplied by the manufacturer. Refer to the spare parts
information provided for this equipment.
l AAF International warns that the safety of the equipment may be negatively affected if any changes
are made in the original design of the filter or the process without modifying the safety system. A
defective or negligent maintenance can also affect the safety of the equipment.

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 l This unit has been designed for specific filtering conditions (flow and temperatures). If the conditions
change or new filtering applications are required, AAF International recommends consulting with the
manufacturer regarding other units that may be suitable for handling these new requirements.
l As part of their commitment to protect the environment, AAF International recommends responsibly
disposing of the waste elements resulting from equipment use (packaging materials and rubbish as
well as bags that are removed to be destroyed).

1.2 AVAILABILITY OF THE OPERATION MANUAL

This operation manual contains important instructions regarding safe and proper operation of the
unit. This operation manual applies to installation companies, operators, building technicians,
technical personnel or instructed persons as well as electricians.

These instructions must always be kept close to the product’s operating location or directly
with the product. When working on the equipment, observe all instructions and precautions in the
current operation manual, especially the chapter on safety.
It is imperative that all notes are read and understood before proceeding.

1.3 COPYRIGHT
All rights reserved. No part of these instructions may be reproduced, stored in a retrieval system or
transmitted in any form or by any means without prior permission of AAF France.

1.4 SYMBOLS IN USE IN THIS DOCUMENT

This section defines each symbol used throughout this document. The symbols indicated are the
minimum requirements for the provision of safety and / or health signs at work.

1.4.1 INFORMATION SIGNS

The following symbols highlights information key to the instructions listed. It is imperative that all
notes are read and understood before proceeding.

i Important note

1.4.2 SAFETY SIGNS

The following safety signs highlight potential hazards within the instructions which must be heeded.

WARNING - Failure to comply with instructions could result in a potentially hazardous

situation whereby death or injury may occur.

Danger of electrical current

Lifting Safety risk

• Action signs

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 The following are general safety instructions to be followed during execution of instructions

Read Instructions Use Hard Hat

Wear Safety Glasses Wear Safety Boots

Wear Safety Gloves

1.4.3 GENERAL SAFETY CONSIDERATIONS

This section outlines the general safety conditions which must be adhered to when any personnel are
to work on AAF equipment.

• All statutory, site regulations and any local codes must be complied with at any times.
• Only fully trained or competent personnel are to be used.
• All warning notices on equipment shall be read carefully and adhered to.
• Any site safety legislation and procedures should be followed thus ensuring all works are carried out
in a safe and controlled manner.
• Any lifting equipment used must be appropriately tested and a current test certificate sited prior to
the commencement of any work.
• Other than for specified maintenance activities, method statements shall be prepared for each
procedure or operation including hazard identification / risk assessment and appropriate steps taken
to reduce such risks to a minimum. Responsibility for this activity is with the site operatives.
• Only dedicated and secured methods of access should be employed.
• When working on any electrical equipment, all supplies must be isolated and secured.
• Where any elevated works are to be undertaken, only a dedicated scaffold work platform or accepted
alternative should be employed and should be inspected by a competent person, prior to using an
approved accepted system.
• Adequate personnel protective equipment (PPE) must be used at any times and in accordance with
local health and safety legislation.
• If working in areas where AAF have not supplied lighting, then adequate lighting is to be provided
suitable for the operation in hand.
• It is recommended that no internal access to AAF equipment to be undertaken without complete
controlled shutdown of plant.
• Personnel access to be strictly authorized and controlled.
• Before entering AAF equipment, all areas to be assessed: hazards and appropriate measures taken
i.e. slippery surfaces, sloping surfaces, hot surfaces, edges and protrusions, dust, gases, light, noise.
• In the event of any earth bonding cables or links having to be removed as part of a maintenance
activity these items must be reconnected to maintain integrity of the safety earthing system of
installation.

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1.4.4 HANDLING & LIFTING EQUIPMENT

See §3.2for position of slings and handling instructions.

• Boxes, crates, pallets or cartons may be unloaded using fork-lift vehicles or slings dependent on their
size and construction.
• All lifts must be assessed by a qualified cranage contractor to ensure that a crane of sufficient capacity
and reach is provided for all lifts.
• Prior to any major lifting activities, the area in the vicinity of the lift must be cordoned off and notices
posted identifying the danger of entering such an area, as appropriate.
• Refer to the General Assembly Drawings and Lifting Drawings for details of locating lifting legs,
position of center of gravity and AAF instruction for lifting.
• The packing list will provide you with weights and dimensions of each piece of equipment that needs
to be installed.
• It is the responsibility of the principle contractor, to ensure all personnel not involved in the
installation team shall not be in the vicinity or slew radius and suspended load whilst the crane is in
operation.
• The principle contractor is responsible for notifying all parties of this requirement and implications
at the time of installation.

1.5 TEMPORARY STORAGE

The case is designed to keep the contents protected from the elements, however if any of the
equipment is removed from the crate, then care should be taken to ensure it is stored in a covered
storage area. If storage length more than 2 month put the entire packing under shelter, storage
temperature is +50/-30C°. Viscosine drum must be stored under shelter, storage temperature +50/-
40C°. No other special storage is required for this equipment.

1.6 RECYCLING AND END OF PRODUCT LIFE

At the end of the service life of the filter unit, Viscosine Oil or its parts, should be recycled or disposed
of using an environmentally acceptable method and local regulations. If the product contains
substances which are harmful to the environment, these should be removed and disposed of in
accordance with current regulations. This also includes the Viscosine Oil in the "MultiDuty Tank".
Packing and protections used at delivery should be recycled or disposed of using an environmentally
acceptable method and local regulations.

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2 GENERAL INFORMATION
2.1 OPERATION PRINCIPLE
The MultiDuty® is an automatic selfcleaning viscous air filter
using a rotating curtain of metal panels as the filtering media,
requiring little maintenance. The filtering curtain is composed
of overlapping panels, type DD, which cover each other in
such a way that the air has to change four times direction in
the inlet and as well in the outlet curtain. The panels are die-
stamped from sheet metal with louvres turned at an angle in
the direction of the airflow. The filtering is obtained by a film
of Viscosine on the panels that retains all dust particles that
will touch them. The panels are mounted on both sides to an
endless chain that will be moved a few centimeters, controlled
by a timer at 15 minutes intervals, in order to renew
completely the filtration system in 24 hours.
A proximity switches control correct rotation of DD panels.
The filtering surface will be renewed after the panels in the
rear curtain have passed the outlet opening. When the panels
enter the reservoir at the base of the filter, they separate and
hang widely spaced for ease of cleaning as they pass through
tile Viscosine bath. The dust will be washed off and will
deposit on the bottom of the reservoir.

2.2 AAF VISCOSINE OIL

AAF’s Viscosine has the following advantages:
• Capillary action of the highly viscous adhesives enables it to cling to the panels and thoroughly
saturate each dust particule
• Accumulated dust will not break away and blow downstream
• Maintains its dust trapping characteristics over an extended time scale
• Non-toxic and odourless

2.3 CONSTRUCTION & OPTIONAL EQUIPMENT

The MultiDuty® is constructed in steel plate for industrial application and consists of the following
elements:
• A rigid metallic frame consisting of a top assembly a base reservoir and two side panels
• A filter curtain consisting of metal panels which are supported and moved on each side by a chain
• The base reservoir containing the Viscosine for impregnation of the panels
• An electric motor of 0,18 kw with reducer which rotates the top shaft through a ratchet wheel
• A control box IP65 protection containing the timer and the terminals
The MultiDuty® is available in standard sections with widths of 914, 1219, 1524 and 1829 mm.
The height of all sections ranges from 1526 up to 5488 mm, with increments of 100 mm.
The mechanical drive box is located at the filter upper part. It can be installed :
• on the side : right or left
• on front : right or left

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 • between 2 sections : Intermediate drive

The filter is delivered with a sludge receptacle and scraper to remove the sludge.
Below optional equipment can be added depending on project requirement and environment:
• Intake Protection: Rain Hood, Trash or insect screen, Weather Louvres
• Secondary Filtration stage with fine filter
• Plenum Chamber: Plenum Chamber bolted to the outlet equipped with perforated baffle plate
for even air distribution over the entire filter face and a connection flange

MultiDuty
filter section
Fine filtration stage

Drive device

Rain hood

Plenum casing

Electrical box

• Cold Weather protection: Electrical heater to be installed in the Viscosine tank, to be used when
the air temperature in the filter is below 5°C

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2.4 MULTIDUTY® SECTION DISPOSITION
AAF provide specific disposition of section assembling for MultiDuty® size over 6’ according below
table:
Width Designation n° 3 4 5 6 7 8 9 10 11 12 13

Overall width (mm) 914 1219 1524 1829 2134 2438 2743 3048 3353 3658 4235

N° of sections 3 4 5 6 3-4 4-4 4-5 5-5 5-6 6-6 4-4-5

Width Designation n° 14 15 16 17 18 19 20 21 22 23 24

Overall width (mm) 4540 4845 5150 5455 5760 6065 6369 6674 6979 7284 7589

N° of sections 4-5-5 5-5-5 5-5-6 5-6-6 6-6-6 4-5-5-5 5-5-5-5 5-5-6-5 5-6-6-5 5-6-6-6 6-6-6-6

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3 ASSEMBLY AND INSTALLATION PROCEDURE
3.1 CONSIGNMENT RECEIPT AND UNPACKING

i Immediately after receipt of the equipment it must be checked against the delivery and
shipping documents for its completeness and that there has been no damage in transportation.
Multi-Duty + Fine filter is delivered in one module completely assembled excepted: Rain hood
(delivered in panel) and electrical control box which must be installed on site. Check with packing list
all parts have been delivered.
Any shortage and or damage must be reported immediately to AAF France and received in writing
within three months of receipt of the equipment. Later claims cannot be accepted.

3.2 LIFTING, HANDLING & SITE INSTALLATION

Multi-Duty + Filter is delivered sleeping on horizontal position in wooden box or palette depending
on transportation requirement. Following instructions provide lifting and handling method for site
installation. In order to prevent damages to the equipment, please follow carefully these instructions.
Step 1: Unpacked and preparation

Use a crane corresponding to the

mass and in accordance with the current
local regulations.
• - Hand a lanyard on the first lifting
lug (as indicated in detail B)

• Put a wood shim on the floor

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 Step 2: Put filter in Vertical position Lift-up carefully without jolting One lifting point is necessary Lift-
up without leave the floor

Step 3: Move filter to the operation place

When in vertical position, hang a lanyard on the second lifting lug
Two lifting point are necessary with angle between 60° to 90°
Lift with smooth movement

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3.3 MULTIDUTY® SECTION MOUNTING
Each MultiDuty® is completely assembled and tested in factory.
The main section is equipped with the mechanical drive also called driving section; the other section,
idle section, is driven by the main section.
If there is multiple MultiDuty® section, you have to couple them together.
On its junction side, the main section is equipped with a flat coupling nut; in the driven section, there
are two drive axis.

Insert the drive axis in the coupling nut of the main section.
If for some reasons, the drive axis is not in the good position, turn the upper shaft to allow the
insertion.
It is only after careful checking of the drive axis insertion in the opposite coupling that sealant
application and bolting of the two sections together can be performed.
Screw the 2 coupled sections with M8 bolting (3 on top and 2 on bottom on front face and 1 bolt
every 3 holes on rear.
Ensure sealing with polyurethane joints.

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3.4 RAIN HOOD ASSEMBLY

When selected as an option, Rain Hood is delivered with filter as loose parts to be assembled on site.
Step 1: Rain hood panel assembly (item 11, 12, 13, 14, 15):

i Apply sealant between the different parts before bolting.

Step 2: Assembly Rain Hood on the filter

Use two lifting lugs to move assembly panel

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 i Apply sealant between the different parts before bolting.

Recommended tightening torque :

 6.8 class 8.8 class A2 or A4-70

M8 bolt 18 Nm 24 Nm 17 Nm

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3.5 ELECTRICAL CONNECTION AND PRESSURE MEASUREMENT
3.5.1 ELECTRICAL CONNECTION

AAF Standard Electrical control box for rotation control and monitoring is
delivered separately to be assembled on site.
AAF Standard control box is delivered with below equipment: 1 timer,
Cable glades, Motor starter, Transformer and Motor running light
indicator and emergency stop command.
Other option and special control box can be supplied according to project
requirement.

i Preliminary wiring is done on AAF Factory, refer to electrical wiring

diagram in APPENDIX 1 for electrical connection and project General
Arrangement Drawing to fixe electrical box on the filter.
Electrical box is located on the same side as drive mechanism.

3.5.2 PRESSURE CONNECTION AND MEASUREMENT

For monitoring and control, pressure indicator, pressure switch and proximity switches are installed
as instruments with electrical box. The control unit of differential pressure switch responds to
differential pressure. If the set reference value is exceeded or undershot, the circuit is switched on,
off or over.

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 5: Pressure measurement tube
8: Pressure connection
26: sticker + cable fasterner

Pressure switch alarm setting point is done on AAF Factory; they should not be modified
without AAF approval.

i Refer to pressure switch data sheet in APPENDIX 2 for alarm set up and connection in case of
spare

3.6 CHECKING OF CLEANLINESS OF PLENUM CHAMBER

Before connecting the pipe to the plenum chamber, check the cleanliness of internal parts and
remove scraps and bits of all kinds.
Pay special attention on oil tank cleanliness, dirty oil tank can reduce the oil efficiency.

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4 OPERATING PROCEDURE
4.1 PRESSURE DROP AND FILTER DIRTINESS
Filter dirtiness is to be checked regularly. The following chart give average of the final recommended
pressure drops for air velocity at 2.15 m/s.
Initial Pressure Drop [Pa] Final Pressure drop [Pa]
Item
Clean Recommended

Weather Louvers 30 30

Multi-Duty Filter 150 180

Fine filtration stage (option) 100 450

Overall Filter Resistance 280 660**

** Viscosine oil or fine filter to be changed

i The lifetime of the Viscosine oil and filter is depending on the site and dust load. For this
reason, we recommend checking of pressure drop rise of the final filter stage on a weekly basis during
first year in order to determine the right maintenance schedule.

4.2 VISCOSINE TANK FILLING

AAF supply initial filling as per filter size. Some viscosine will be lost each time tile sludge is removed.
Width MD 3' MD 4' MD 5' MD 6'

Tank capacity 95 liters 125 liters 155 liters 190 liters

It is recommended to keep the proper level. Average annual usage is approximately 10%.
When the oil bath filter is starting for the first time or after long stopped periods, check the oil level
inside the tank.

i Proper operation of MultiDuty® filter is guaranteed providing that AAF MA or BA Viscosine is

used.

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4.3 START-UP CHECK-LIST

Before start-up filter, followings points have to be checked:

• Correct assembly as per General Arrangement Drawing
• Check cleanliness of internal parts
• Ensure Earth connection between AAF & client equipment
• Oil tank is filled with Viscosine
• Check if there is no leak on the oil tank
• The electrical box is correctly wired according wiring diagram
• Check setting point of pressure switch
• The emergency stop is on off

4.4 INITIAL START-UP AND SWITCH ON THE UNIT

Operate the filter during 48 hours before starting the engine.
Push the on bouton a light should be on. If there is no light please ensure that emergency stop is off.
Push the test bouton during a minute, you should see a curtain rotation.
If there is no movement please do the check list step again, if there is still no movement contact AAF.

i During standby periods (engine stopped), oil bath filter must be switched on during 48 hours
every 2 weeks (to allow the filter make a full revolution). The rotation of the DD Panels in the
Viscosine oil will allow their maintenance and protection. For Marine environment, oil bath filter
must be switched on during 48 hours once a week (to allow the filter make a full revolution).

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5 MAINTENANCE
5.1 PREVENTIVE AND GENERAL MAINTENANCE
Operation Pressure Viscosine oil Sludge Viscosine Replace Timer
Frequency drop tank removal level Viscosine control
Weekly if filter is Check the Check
operating in pressure draining of
moisture conditions drop water
Every 2 weeks
(every week if rain Visual
and moisture inspection
conditions)
Every 2 months, OR
With scraper
if sludge level in
and sludge
tank is approx. 5 to 6
pan
cm
To fill till
At each time of
level mark.
sludge removal
See note B
Check sludge
Every 6 months deposit. See
notes A & B
To be
Every 4000 hours
checked
Check there
is no water
at the
bottom of
Below 0°C
the Viscosine
oil tank.
Remove
water.

i During the first year of operation, it is recommended to check and note once a week the total
pressure drop of the filter assembly (MultiDuty®, fine filter bank) as shown by local pressure
indicator. If value exceed the recommended pressure drop, fine filter must be changed
NOTE A : Every six months take a viscosine sample from tank and put it into a graduated glass around
1 liter and leave viscosine settle for 48 hours. If the sludge deposit is above or equal to ¼ of oil height,
we recommend to replace Viscosine oil.
NOTE B : Replace with Viscosine AAF as indicated on guarantee plate

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5.2 SPECIAL MAINTENANCE
5.2.1 SLUDGE REMOVAL

Take the necessary precautions to prevent spreading of oil over the MultiDuty® maintenance area
when using the sludge scraper and sludge pan. Before removing the sludge, if there are traces of oil
in front of the MultiDuty® oil tank which would make the floor slippery, sponge and wipe them off.

the rotation cycle starts every 15 minutes

To facilitate the clean operation, you can use oil cleaner system
ViscoKleen (option).
ViscoKleen advantages:
• Compact and strong
• Mobility
• Clean Multi-Duty® oil filter maintenance
• Extend oil life using
• Multi-Duty® efficiency conserved

5.2.2 DRIVE MECHANISM AND MOTOR

NOTE 1: the machine generating the air flow

must be stopped
NOTE 2: make sure the maintenance area is sufficiently
lighted-up.
A team of two operators is needed to perform the
maintenance on the drive mechanism and motor. Cut
the voltage supply and isolate the machine to comply
with the safety rules of the site.
Take the necessary steps for works (maintenance) above
ground level (scaffolding, secure ladder, harness…).
For maintenance:
• Lift up the cover of drive mechanism
• Remove the cover
• Left the cover go down smoothly
Reducer: Periodically check that exterior surfaces are clean.
Reducer is lubricated with SYNTHETIC OIL: no maintenance is necessary, as it is lubricated for life.
Motor: The motor has no grease tips. The drive motor, according to the manufacturer’s instructions,
is forecast for a life time of 20 000 hours (at 40° C) in operation. For intermittent operation, we
advise to replace the motor after a 10-year service. NOTE: Because of the size of the motor and its
working conditions, we do not advise the replacement of any internal parts.

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5.2.3 DD PANELS

NOTE : the machine generating the air flow must be stopped

The DD panels are made of steel which edges are rather
cutting. Protect the hands in order to prevent cuts.
a. Inspection of DD Panels
Visual inspection of panels shall be performed
by opening an inspection hatch every 4000 operating
hours.
b. Removal of DD Panels
Operate from the back of the filter (air outlet).
• Remove the two lowest curtain rod supports (the
bracings if any) and the curtain rods and put them
aside.
• Dismantle the removable DD panel guidance plates [A], one on each side of the filter (use a
screwdriver or a pincer).
• NOTE : once released, the DD panels of the lower curtain part fall downwards.
• Lift up and remove the panel [B] and maintain it in the upwards position with a wooden wedge
[C] on each side.
• With a long-handle screwdriver (or a pincer), open the chain link to free the panel hook.
• Repeat the operation on the other side of the DD panel
• Remove the DD panel and put it aside (Pay attention to the air direction of the slot: either right
or left).

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 c. Installation of DD panels
Check the air direction of DD panels (either
right or left) and alternate the installation
of one of each: right DD panel, left DD
panel.
Proceed as for the removal, operate from
the back of the filter: hooks upwards,
gutter downwards with curve opposite the Access Doors
operator.
• Secure both panel hooks in the chain
links. Use a pincer to close the chain
links.
Note: Each DD panel should be secured in
either the upper or lower chain link - on
the same level - on both chains.

i NOTE: we strongly advise to replace

the chain links that have been open once.

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5.2.4 TENSION CHAIN ADJUSTMENT
The tension chain adjustment may be necessary after a long operating time (2 to 3 years).
CAUTION : Switch off the control box and confine it before working on the tension device.

• Remove approximately 20 DD panels (refer to

§ 5.2.3 for instructions).

• Empty partly the Viscosine oil tank to access to

the tension device.

• Press gently the test push button on the

control box to put the space without DD
panels in front of the tension device to make
possible the access with the box–wrench to
the tension device.

• For the first chain, use a box-wrench and

screw the nut until the good chain tension is
obtained (± 30 to 50 mm space between the
chain and the U chain guide when pulling the
chain with a hook passed through the link).

• Measure the height of the screw above the

must after the good chain tension is obtained.

• Operate in the same way on the second chain

of the filter section to obtain the same height
of the screw above the nut.

• With the test push button, run the filter panel curtain to re-install the DD panels from the back
of the filter (air outlet). Stop the filter panel when the space without DD panels is in front of
removable guidance plates. Refer to the §5.2.3for DD panels installation instructions.

5.2.5 FINE FILTER (OPTION)

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 The fine filter is designed for installations of small cross-section requiring high volumes for which it is
necessary to have the maximum filter face area in the smallest possible space.

NOTE 1 : the machine generating the air flow must be stopped.

NOTE 2 : take the necessary steps for works (maintenance) above ground level (scaffolding, secured
ladder, harness…)
NOTE 3 : make sure the maintenance area is sufficiently lighted-up.
NOTE 4 : a team of two persons is needed to perform installation and maintenance on the fine filters.
a. Access to the fine filters :
• Remove screw HM8x25
• Open access door
• Take off hooked rod (will be used for second filter and other)
• Remove first filter
• Use hooked rod for other filter
b. Replacement of fine filters :

BE CAREFUL NOT TO DAMAGE THE FILTERING MEDIUM, GRID IS ALWAYS ON THE AIR
LEAVING SIDE / CLEAN AIR SIDE.
NOTE : each replacement of the fine filters, check state of the access top cover gaskets (two types -
see chapter - spare parts). If they are in a poor condition (flattened, unstuck or torn), replace them.

5.3 TROUBLE SHOOTING

TROUBLE CAUSE CORRECTIVE ACTION
Poor oil quality Change Viscosine oil
Close damper or reduce fan rotation
Excessive air velocity
Oil carried through speed
the filter Change duct arrangement or use
Poor air repartition on filtering section
perforated plate to improve
Too much curtain movement Reduce curtain rotation (timer setting)
Too low or too high air velocity Increase or decrease air flow demand
Poor filtration Poor oil quality Change Viscosine oil
efficiency Too much sludge accumulation in oil
Remove sludge
tank

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6 CE MARKING

SIRET 775 574 213 00010-APE 2825Z

AAF FRANCE
Rue William Dian
27620 Gasny - FRANCE

2021

MULTIDUTY D-O-C 001A

2006/42/CE relative to Machinery Directive

Air inlet oil bath filter system for diesel / gas engine

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 DECLARATION DE CONFORMITE
MULTIDUTY D-O-C 001A
Declaration of Conformity
Declaracion de Conformidad
Nous,
We,
AAF France
Déclarons sous notre seule responsabilité que Le Multiduty:
Declare under our sole responsibility that the Multiduty :
Declaramos bajo nuestra sola responsabilidad que el Multiduty :

TYPE /Type/Tipo :
ANNEE DE FABRICATION : N° DE SERIE :
Year of manufacture/ Año de fabricación Serial N°/N° de serie

Est conforme
Is conform/ Es conforme

- Aux dispositions règlementaires définies par l’annexe I

The regulatory provisions defined in Annex I
Las disposiciones reglamentarias definidas en el anexo I
Directive européenne des machines 2006/42/CE
Machine Directive 2006/42/CE
Directiva máquinas 2006/42/CE
- Aux directives suivantes :
To the following directives
A las siguientes directivas
Directive « Matériel électrique basse tension »2014/35/CE,
Low Voltage Directive 2014/35/CE
Directiva de Baja tensión 2014/35/CE

Directive « Compatibilité électromagnétique »2014/30/CE,

Electromagnetic Compatibility Directive 2014/30/CE
Directiva de Compatibilidad Electromagnética 2014/30/CE

- Aux normes harmonisées, aux normes nationales, aux spécifications

techniques nationales :
Harmonized standards, national standards, national technical specifications:
Normas armonizadas, normas nacionales, especificaciones técnicas nacionales:
ISO 14122-1 :2016
ISO 11202 :2010

Fait : GASNY Le 10/08/2021

Made in /Hecho en
Nom et fonction du signataire : Bruno VINCENT, AAF France Technical Manager
Name and position of signatory / Nombre y cargo del signatario
Signature/Firma

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