Grille APQP PLM
Grille APQP PLM
APQP-VD06: La liste des CTF est complète et CTF list & PCP
validée. Les CS/CSE sont définies et figurent when drawing a nd
Liste des Caractéristiques APQP-IOD02: Le fournisseur s'est engagé sur une date de conformité de
APQP-RI05: Le fournisseur a pris en compte les évolutions dans le PCP établi.
Techniques et Fontionnelles FNR / CTF numb. Are chacune des CSE du PCP en accord avec PSA. See date on APQP
apportées à la liste des CTF fournie lors de la consultation. Une date de conformité de chacune des CSE du AQA AQA
(CTF) et Plan de Contrôle PSA
La liste des CTF est disponible dans la grille APQP.(FNR)" PCP a été définie. defined ( design Le PCP avec date d'engagement de chaque CSE est disponible dans la grille on PLM
Pièces (PCP) and drawings grille APQP.(FNR)"
Le PCP établi est disponible dans la grille APQP.
(FNR)" freezed)
Outils et Moyens de
production dont Outilllages See date on APQP
FNR APQP-IOD10: Les outillages utilisés sont les outillages série.(FNR) APP / AEB
Spécifiques Fournisseurs grille on PLM
(OSF)
Conformité expédiée Rapport de test de la pièce et de son intégration avec la liste des défauts
See date on APQP
RCM (Rapport de Conformité FNR relevés, AQA
grille on PLM
et de Mesure) Les écarts par rapport aux versions précédentes et les compatibilités
mécaniques, HW, SW, CAL.
Niveau de charge mémoires et CPU
Ecarts de nomenclature avec la livraison précédente
La méthode de détection des défauts
Les limites et les conseils d’utilisation de la pièce (manipulation,
montage, limites d’utilisation).
(FNR)"
PPAP accepté J4 Fin de développement
CTF list & PCP. To fix a PPAP 1 Ter: APQP-FD03: Le PCP série est officialisé dans les
commitment date for Le PCP est validé. systèmes PSA.
each CTF Il est disponible dans la grille APQP.(FNR)" Il est disponible dans la grille APQP. (PSA)
PPAP 4:
Le Dossier de Justification est actualisé suivant les évolutions produit. Les plans
d'actions sont soldés et les risques maitrisés.
L’AMDEC produit finalisée et validée est consultable chez le FNR.
La synthèse AMDEC produit est disponibles dans la grille APQP.
Si requis:
Pas d'attendu à cette étape,
- Le Dossier de Sécurité finalisé et validé est consultable chez le FNR. sauf si modification =>
D PFMEA - Les compte-rendus des Confirmation Review des livrables requis sont mise à jour du livrable.
disponibles dans la grille APQP.
- Le compte-rendu du Safety Assessment final est disponible dans la grille
APQP.
- L’accord de roulage (release for production) final est disponible dans la grille
APQP.
(FNR)
PPAP 10:
APQP-FD04: Les derniers essais FNR et PSA sont
Les résultats du Plan de Validation FNR et du PIV PSA sont conformes.
finalisés et les résultats acceptés.
PV test plan definition Les essais encore en cours ne présentent pas de risque.
Les résultats du plan de validation FNR sont
L'avancement et les résultats du plan de validation Frns sont disponibles dans
disponibles dans la grille APQP.(FNR)"
la grille APQP.(FNR)
Diagnostic matrix
Pas d'attendu à cette étape, Pas d'attendu à cette étape,
sauf si modification => sauf si modification =>
mise à jour du livrable. mise à jour du livrable.
PPAP 6:
L'AMDEC processus est actualisée en fonction des évolutions. APQP-FD05: Les plans d'actions AMDEC processus
Load the PFMEA cover sheet
Les risques sont maitrisés. Les risques non maitrisés sont dans le plan de sont soldés. Les risques sont maitrisés. Les risques
and the PFMEA must be
surveillance. non maitrisés sont dans le plan de surveillance.
available to show to customer
L'AMDEC Process est consultable. La synthèse AMDEC processus est disponible L' AMDEC process est à jour et consultable. (FNR)
dans la grille APQP.(FNR)
Control Plan , Pre serial and PPAP 7: Pas d'attendu à cette étape,
serial available and loaded into Le plan de surveillance série est mis en œuvre. sauf si modification =>
PLM Il est disponible dans la grille APQP.(FNR) mise à jour du livrable.
PPAP accepté J4 Fin de développement
PPAP 8:
Pas d'attendu à cette étape,
List of Controls available for Les moyens de contrôle définitifs sont installés et capables.
sauf si modification =>
preserial. Les rapports de capabilité (R&R: répétabilité et reproductibilité) sont
mise à jour du livrable.
disponibles dans la grille APQP. (FNR)
PPAP 9:
Les pièces destinées à être livrées respectent l’engagement de conformité
défini pour ce stade.Les RCM (Rapport de Conformité et de Mesure) sont
disponibles dans la grille APQP.Pour les pièces électroniques, les informations
suivantes sont à fournir pour chaque pièce avec le RCM :Rapport de conformité
Form the PCP the RCM of the fonctionnelle et mécanique, HW, SW, réseaux, diagnostic, etc. …Rapport de
parts delivered in pre serial test de la pièce et de son intégration avec la liste des défauts relevés,Les
écarts par rapport aux versions précédentes et les compatibilités mécaniques,
HW, SW, CAL.Niveau de charge mémoires et CPUEcarts de nomenclature avec
la livraison précédenteLa méthode de détection des défautsLes limites et les
conseils d’utilisation de la pièce (manipulation, montage, limites d’utilisation).
(FNR)
J1 J2 J3 Start GW8.5 J4 GW11
Milestones J5 End of development
Kick off meeting Design freeze - Tooling kick off Off tool parts release PPAP approved
Product and process assessments. Parts deliveries at
Consequences of milestone Detailed product design frozen. OK for launching tooling OK for the delivery of mass production parts made on the final the requested level of quality and service.
Starting of product and process design OK for first off tools delivery
achievement manufacturing. process and meeting all customer requirements Correctives actions over. Lessons learned effective.
End of development.
Axe Thème Resp. Résultats attendus
APQP- RI 01: Supplier's project team and PSA's project team are
identified by name. Resources are allocated. No specific item required unless occured modification No specific item required unless occured modification No specific item required unless occured modification
PSA
The name of each project team member is registered in APQP grid
(PSA)
APQP- RI 02:The Project PMR (Risks Management Plan) and the PED
Documents : Documents :
Project management (Defects Eradication Plan) built during supplier bid phase have been
PMR APQP-VD 01: The progress of Project PMR action plan complies PMR
updated to take into account the constraints of the project schedule.
PED with the PSA project schedule. PED
Project management
APQP- RI 03: The development and industrial schedules of the APQP-VD 03: The development and industrial schedules are APQP-IOD 01: The development and industrial
supplier take into account all APQP deliverables on PSA expected updated. They take into account all APQP deliverables on PSA schedules are updated. They take into account all No specific item required unless occured modification
Supplier development schedule SUP
dates. expected dates. APQP deliverables on PSA expected dates.
These schedules are registered in APQP grid .(SUP) They are registered in APQP grid. (SUP) They are registered in APQP grid. (SUP)
APQP-VD 04: The Technical Specifications agreed with the supplier APQP-FD 01: The final version of the Technical
Technical specifications (ST, APQP- RI 04: The requirements coverage matrix takes into PPAP 01 bis: References and versions of the officialized
are officialized by PSA (including the breakdown of the product Specification (ST) is officialized taking into account all
functional drawing ) / SUP / account all PSA technical requirements as well as the related No specific item required unless occured modification Technical Specifications related to the delivered PPAP parts.
different variants). agreed changes.
Requirements coverage matrix, PSA justifications and action plans for not compliant items. Theses references and versions are registered in APQP grid.
The references and versions of the officialized documents are References and versions of the officialized ST are
including after sale requirements The matrix is registered in APQP grid. (SUP) (SUP)
registered in APQP grid. (PSA) registered in APQP grid. (SUP)
PPAP 04:
APQP-VD 07: The Justification file is completed: it takes into The Justification File is updated according to product design
account the defects raised in the former projects (lessons learned), changes. The action plans are finalized and risks are under
the results of the estimated reliability and safety (SdF) studies. All control.
Product design
risks are identified with relevant action plans. APQP-IOD 03: The Justification file is updated The updated and validated Design FMEA can be consulted
The Design FMEA can be consulted and the Design FMEA synthesis according to product design changes. The action The Design FMEA synthesis is registered in APQP grid.
is registered in APQP grid. plans comply with PSA time schedule. If necessary:
Product design justification file No specific item required unless occured modification
SUP If necessary: The Design FMEA synthesis and the deliverables - The finalized and validated Safety File is consultable.
(Design FMEA, etc...)
- The synthesis of the Analyses of Risks Threats and Aggressions is required are consequently updated and registered in - The reports of Confirmation Review of deliverables required
registered in APQP grid. APQP grid. are registered in APQP grid.
- the qualitative and quantitative analysis by Failures Tree is (SUP) - The report of final Safety Assessment is registered in APQP
registered in APQP grid. grid.
- the FSC and/or TSC of supplier scope are registered in APQP grid. - The final agreement of rolling (release for production) is
(SUP) registered in APQP grid.
(SUP)
PPAP 10:
The results of Supplier Design Validation PLan and of PSA
Integration & Validation Plan are complying.
SUP AQL AM
There is no risk on still running verifications.
APQP- RI 06: The parts and validation means required for both APQP-VD 08: The Supplier Validation Plan covers all requirements APQP-IOD 04: Supplier Design Validation Plan and The progress and results of Supplier Design Validation Plan are APQP-FD 04: The Supplier Design Validation Plan
Supplier and PSA Design Validation Plans are identified and taken of PSA Technical Specifications. Computer simulations and bench PSA Integration & Validation Plan have progress on registered in APQP grid. (SUP) and the PSA Integration & Validation Plan are
Design Validation Plan and results into account. tests are planned and have a progress on track. track. The results don't jeopardize the parts design. completed. The results are complying.
The Supplier Design Validation Plan and its planning are registered The progress and results of Supplier Design Validation Plan are The progress and results of Supplier Design The results of Supplier Design Validation Plan are
in APQP grid. (SUP) registered in APQP grid. (SUP) Validation Plan are registered in APQP grid. (SUP) PPAP 03: registered in APQP grid. (SUP)
Document Lab.
For parts under goverment regulations: documents or evidence
SUP Validation planning AQL
showing the parts are meeting these regulations have to be
AM
registered in APQP grid. (SUP)
APQP-VD 10: The detailed process flow diagram and the layout are PPAP 05:
APQP- RI 07: The estimated process flow diagram is registered in Document : FLOW Chart justified by a process FMEA. They include subcontracted, No specific item required unless occured The PPAP parts are made by the final mass production process,
Process flow diagram SUP No specific item required unless occured modification
APQP grid. (SUP) APP inspections and rework operations. modification including subcontracted, inspections and rework operations.
They are registered in APQP grid. (SUP). The process flow diagram is registered in APQP grid. (SUP)
PPAP 06:
APQP-VD 11: The Process FMEA is completed: all risks are APQP-IOD 07: The Process FMEA is updated
The Process FMEA is updated according to process changes. APQP-FD 05: The action plans related to process
identified with relevant action plans. Tier 2 suppliers are informed according to process changes. The action plans
Risks are under control. If not, they are monitored in the Control FMEA are over. Risks are under control. If not, they
Process FMEA SUP of their critical issues. comply with PSA time schedule.
Plan. are monitored in the Control Plan.
The Process FMEA can be consulted. The Process FMEA synthesis is The Process FMEA can be consulted. The Process
The process FMEA can be consulted. The process FMEA The process FMEA can be consulted. (SUP)
registered in APQP grid. (SUP) FMEA synthesis is registered in APQP grid. (SUP)
synthesis is registered in APQP grid. (SUP)
PPAP 08:
The mass production gages and checking equipments are in
place and they are capable.
APQP- RI 08: Measurement and checking means are taken into
Capabilty records ( Gage R&R: repeatability & reproductibility)
account and planned. APQP-IOD 09: The checking equipments in place
Gages/ checking equipments SUP No specific item required unless occured modification are registerd in APQP grid. (SUP) No specific item required unless occured modification
The list and a preliminary description of these checking meet the quality requirements at this step. (SUP)
Process design
PPAP 11:
Parts are made by mass production equipments in the final APQP-FD 06: The long-term process capabilities
Toolings and production
APQP-IOD 10: Parts are made by mass production mass production plant. The short-term process capabilities meet meet the required level.
equipments, including supplier SUP
toolings. (SUP) the required level. The process capability studies results are registered
specific toolings (OSF)
The process capability studies results are registered in APQP in APQP grid. (SUP)
grid. (SUP)
PPAP 17 ter:
APQP-IOD 11: The specific packaging design is
The dynamic trial of the specific packaging is complying. The APQP-FD 10: Specific packagings are available in
completed. The relevant statement is approved and
Specific packaging SUP relevant statement is approved and signed by both supplier and proper quantities not to disturb mass production.
signed by both supplier and PSA.
PSA. (SUP)
This statement is registered in APQP grid. (SUP)
This statement is registered in APQP grid. (SUP)
PPAP 13:
Appearance is complying. Appearance key indicators are at the
Appearance Approval Report SUP right level.
All evidence and documents related to this appearance
compliance are registered in APQP grid. (SUP)
PPAP 18: APQP-FD 11: Parts are consistently delivered on
SUP /
Part Submission Warrant (PSW) All supplied references are fully approved (PSW approved). time, at the required quality and quantity level.
PSA
PSW for all references are registered in APQP grid. (SUP) There is no pending risk or defect. (PSA)
APQP-RI 09: The supplier has taken into account the customer- PPAP 17:
Customer-Specific requirements SUP
specific requirements of the PPAP file. (SUP) PSA-Specific Requirements are registered in APQP grid. (SUP)
The
Justification
File is updated
according to
product
design
changes. The
action plans
are finalized
and risks are
under control.
The updated
and validated
Design FMEA
can be
consulted
The Design
FMEA
synthesis is
registered in
APQP grid.
If necessary:
- The finalized
and validated
Safety File is
consultable.
- The reports
of
Confirmation
Review of
deliverables
required are
registered in
APQP grid.
- The report of
final Safety
Assessment is
registered in
APQP grid.
- The final
agreement of
rolling
(release for
production) is
registered in
Cliquer sur + pour Validation définition
visualiser la légende Revue d'initialisation Accord de livraison IOD PPAP accepté Fin de développeme
- Top RO -
PSA ? /
No specific item required unless occured No specific item required unless occured No specific item required unless occured No specific item required unless oc
modification modification modification modification
Noms équipes projet
SUP / ¬ SUP * ¬
Management des fournisseurs No specific item required unless occured No specific item required unless oc
de rang n modification modification
Management rang n01276_11_00211 Synthèse de l'état d'acceptation des PSW rang 2 (Management rang
Spécification technique
SUP * ¬ PSA ? / SUP ? ¬ PSA ?
Matrice de couverture des No specific item required unless occured
exigences Matrice de couverture des modification
Spécifications Technique Spécifications Technique Spécifications Technique
(inclus APV) exigences
SUP * / SUP * /
SUP * /
Gamme d'analyse des fournitures
en retour garantie
SUP * ¬ SUP * ¬ SUP * ¬
No specific item required unless occured No specific item required unless oc
Synoptique de production modification modification
Synoptique de production Synoptique de production Synoptique de production
SUP / ¬ SUP / ¬
Plan de surveillance
No specific item required unless oc
Plan de surveillance modification
P. de s. avant série et série 01272_06_00050
01272_06_00050
SUP
Obtention progressive du potentiel
Full Rate Evaluationreport 01272
SUP /
Audit process fournisseur
Audit PCPA
(rapport et plans d'action)
SUP /
Dispositif et bilan de traçabilité
Bilan de traçabilité 01272_06_0
Conformité expédiée
RCM RCM
RCM 01276_09_00492
01276_09_00492
SUP * /
Approbation Aspect
Rapport de conformité d'aspect
SUP ¬ PSA /
Déclaration de conformité (PSW) PSW /
01276_15_00067
SUP / / SUP * /
No specific item required unless occured
Exigences spécifiques du client modification
/ Livrables spécifiques (si demandés)
Cliquer sur + pour
visualiser la Fin de développement
légende
Management du projet
Planning de développement
No specific item required unless occured
fournisseur modification
¬
Spécification technique
Matrice de couverture des
exigences Spécifications Technique
(inclus APV)
Plan Fournisseur
Dossier de définition de la
fourniture (Plan fournisseur)
¬
Liste des CTF et PCP
PCP 01272_06_00074
Dossier de justification
No specific de
itemla
required unless occured
conception modification
AMDEC processus
/
Plan de surveillance
No specific item required unless occured
modification
Moyens de contrôle
No specific item required unless occured
modification
/
Outils et Moyens de production
dont OSF Résultats capabilités process
¬
Obtention progressive du potentiel
Full Rate Evaluationreport 01272_10_00038
/
Audit process fournisseur
Audit PCPA
(rapport et plans d'action)
/
Conditionnements spécifiques
/
Conformité expédiée
RCM
Approbation Aspect
/
Déclaration de conformité (PSW)
/
SUP / ¬ SUP * ¬
Tier-n suppliers No specific item required unless occured No specific item required unless occured
management List of tier-n suppliers01276_11_00211
modification modification
Synthesis of the acceptance status (tier n suppliers 01276_11_00211)
Development and industrial schedule Development and industrial schedule Development and industrial schedule
SUP ¬
FETE( QSPJ_SPJ05_0074 )
Validation plan Advance and results01272_08_00057 Advance and results01272_08_00057 Advance and results01272_08_00057 Results of the validation plan
Validation plan and results
SUP * / SUP * /
U-SBOM
(Unit Service Bill of Materials)
Lists of parts failing or simulation means of
After Sales: Diagnostic in malfunction
No specific item required unless occured No specific item required unless occured
customer field / Spare modification modification
parts
SUP * /
Diagnostic instruction sheet
(supplies in return of warranty)
Process FMEA
FMEA summary 01272_06_00043 FMEA summary 01272_06_00043 FMEA summary 01272_06_00043 /
SUP / ¬ SUP / ¬
No specific item required unless occured
Control plan modification
SUP ¬
Gradual obtaining of the
potential Full Rate Evaluationreport 01272_10_00038
SUP / /
SUP / /
Traceability summary and
Traceability system
Traceability summary 01272_06_00068
SUP * / SUP * / SUP / /
Specific packagings Minutes of end of study of the specific Specific packagings
packagings (report of dynamic test) /
SUP ¬ SUP ¬
SUP * /
Approval of appearance Document attesting the conformity of the
appearance
Conformity declaration
SUP ¬ PSA / /
(PSW = Part Submission
Warrant)) PSW 01276_15_00067 /
Customer specific SUP / / No specific item required unless occured No specific item required unless occured SUP * /
requirements /
modification modification
Deliverable specific ones required