Data and Initial Computations

Thickness (in thousands of Angstroms) Data for X-bar Control Chart

Sample
Sample No. 1 2 3 Sample Mean Sample Range Sample No. LCL CL UCL Mean
1 3.265 3.097 3.201 3.1877 0.1680 1 3.0134 3.1326 3.2517 3.1877 X_bar Chart
2 3.273 3.244 3.125 3.2140 0.1480 2 3.0134 3.1326 3.2517 3.2140
3 3.197 3.174 3.186 3.1857 0.0230 3 3.0134 3.1326 3.2517 3.1857
4 3.215 3.158 3.122 3.1650 0.0930 4 3.0134 3.1326 3.2517 3.1650 3.800
5 3.321 3.200 3.320 3.2803 0.1210 5 3.0134 3.1326 3.2517 3.2803 3.700
6 3.253 3.254 3.177 3.2280 0.0770 6 3.0134 3.1326 3.2517 3.2280
3.600
7 3.186 3.172 3.138 3.1653 0.0480 7 3.0134 3.1326 3.2517 3.1653
8 3.255 2.927 3.173 3.1183 0.3280 8 3.0134 3.1326 3.2517 3.1183 3.500
9 3.195 3.145 3.125 3.1550 0.0700 9 3.0134 3.1326 3.2517 3.1550 3.400
10 3.205 3.160 3.131 3.1653 0.0740 10 3.0134 3.1326 3.2517 3.1653 3.300
11 3.008 3.098 3.094 3.0667 0.0900 11 3.0134 3.1326 3.2517 3.0667 3.200
12 3.191 3.122 3.151 3.1547 0.0690 12 3.0134 3.1326 3.2517 3.1547
3.100
13 3.108 3.103 3.105 3.1053 0.0050 13 3.0134 3.1326 3.2517 3.1053
14 3.005 3.301 3.010 3.1053 0.2960 14 3.0134 3.1326 3.2517 3.1053 3.000
15 3.228 3.007 3.000 3.0783 0.2280 15 3.0134 3.1326 3.2517 3.0783 2.900
16 3.080 3.069 3.063 3.0707 0.0170 16 3.0134 3.1326 3.2517 3.0707 2.800
17 3.152 3.029 3.202 3.1277 0.1730 17 3.0134 3.1326 3.2517 3.1277 0 10 20 30 40 50 60 70 80
18 3.144 3.133 2.993 3.0900 0.1510 18 3.0134 3.1326 3.2517 3.0900
19 3.244 3.308 3.202 3.2513 0.1060 19 3.0134 3.1326 3.2517 3.2513
20 3.062 3.100 3.091 3.0843 0.0380 20 3.0134 3.1326 3.2517 3.0843
21 3.141 3.025 3.113 3.0930 0.1160 21 3.0134 3.1326 3.2517 3.0930
22 3.179 3.037 3.207 3.1410 0.1700 22 3.0134 3.1326 3.2517 3.1410
Range Chart
23 3.180 3.137 3.171 3.1627 0.0430 23 3.0134 3.1326 3.2517 3.1627
24 3.195 3.098 3.173 3.1553 0.0970 24 3.0134 3.1326 3.2517 3.1553
25 2.960 3.051 3.046 3.0190 0.0910 25 3.0134 3.1326 3.2517 3.0190 0.7000
26 3.175 3.215 3.096 3.1620 0.1190 26 3.0134 3.1326 3.2517 3.1620
27 3.286 3.212 3.265 3.2543 0.0740 27 3.0134 3.1326 3.2517 3.2543 0.6000
28 3.005 3.123 3.138 3.0887 0.1330 28 3.0134 3.1326 3.2517 3.0887
0.5000
29 3.065 3.062 3.030 3.0523 0.0350 29 3.0134 3.1326 3.2517 3.0523
30 3.173 3.177 3.075 3.1417 0.1020 30 3.0134 3.1326 3.2517 3.1417 0.4000
31 3.068 3.090 3.064 3.0740 0.0260 31 3.0134 3.1326 3.2517 3.0740
32 2.919 2.970 2.979 2.9560 0.0600 32 3.0134 3.1326 3.2517 2.9560 0.3000
33 3.001 3.021 2.930 2.9840 0.0910 33 3.0134 3.1326 3.2517 2.9840
34 3.250 3.127 3.230 3.2023 0.1230 34 3.0134 3.1326 3.2517 3.2023 0.2000
35 3.179 3.104 3.194 3.1590 0.0900 35 3.0134 3.1326 3.2517 3.1590
0.1000
36 3.109 3.100 3.227 3.1453 0.1270 36 3.0134 3.1326 3.2517 3.1453
37 2.996 3.042 3.063 3.0337 0.0670 37 3.0134 3.1326 3.2517 3.0337 0.0000
38 3.170 3.171 3.229 3.1900 0.0590 38 3.0134 3.1326 3.2517 3.1900 0 10 20 30 40 50 60 70 80
39 3.067 3.146 3.178 3.1303 0.1110 39 3.0134 3.1326 3.2517 3.1303
40 3.819 3.898 3.309 3.6753 0.5890 40 3.0134 3.1326 3.2517 3.6753
41 3.216 3.253 3.310 3.2597 0.0940 41 3.0134 3.1326 3.2517 3.2597
42 3.156 3.200 3.067 3.1410 0.1330 42 3.0134 3.1326 3.2517 3.1410
43 3.141 3.019 3.162 3.1073 0.1430 44 3.0134 3.1326 3.2517 3.1073
44 3.226 3.236 3.250 3.2373 0.0240 45 3.0134 3.1326 3.2517 3.2373
45 3.247 3.250 3.233 3.2433 0.0170 46 3.0134 3.1326 3.2517 3.2433
46 3.164 3.051 3.136 3.1170 0.1130 47 3.0134 3.1326 3.2517 3.1170
47 3.012 3.260 3.202 3.1580 0.2480 48 3.0134 3.1326 3.2517 3.1580
48 3.209 3.002 3.174 3.1283 0.2070 49 3.0134 3.1326 3.2517 3.1283
49 3.125 3.132 3.134 3.1303 0.0090 50 3.0134 3.1326 3.2517 3.1303
50 3.111 3.023 3.177 3.1037 0.1540 51 3.0134 3.1326 3.2517 3.1037
51 3.306 3.119 3.133 3.1860 0.1870 53 3.0134 3.1326 3.2517 3.1860
52 3.170 3.203 3.210 3.1943 0.0400 54 3.0134 3.1326 3.2517 3.1943
53 3.011 3.197 3.076 3.0947 0.1860 55 3.0134 3.1326 3.2517 3.0947
54 3.137 3.031 3.039 3.0690 0.1060 56 3.0134 3.1326 3.2517 3.0690
55 3.178 3.003 3.193 3.1247 0.1900 57 3.0134 3.1326 3.2517 3.1247
56 3.105 3.068 3.249 3.1407 0.1810 58 3.0134 3.1326 3.2517 3.1407
57 3.044 3.005 3.010 3.0197 0.0390 59 3.0134 3.1326 3.2517 3.0197
58 3.164 3.058 3.197 3.1397 0.1390 60 3.0134 3.1326 3.2517 3.1397
59 3.008 3.025 3.053 3.0287 0.0450 61 3.0134 3.1326 3.2517 3.0287
60 3.236 3.091 3.271 3.1993 0.1800 62 3.0134 3.1326 3.2517 3.1993
61 3.011 2.982 2.959 2.9840 0.0520 63 3.0134 3.1326 3.2517 2.9840
62 3.170 3.176 3.098 3.1480 0.0780 64 3.0134 3.1326 3.2517 3.1480
63 3.304 3.243 3.064 3.2037 0.2400 65 3.0134 3.1326 3.2517 3.2037
64 3.037 2.968 2.959 2.9880 0.0780 66 3.0134 3.1326 3.2517 2.9880
65 3.075 3.174 3.027 3.0920 0.1470 67 3.0134 3.1326 3.2517 3.0920
66 3.255 3.245 3.241 3.2470 0.0140 68 3.0134 3.1326 3.2517 3.2470
67 3.273 3.067 3.000 3.1133 0.2730 69 3.0134 3.1326 3.2517 3.1133
68 3.108 3.132 2.904 3.0480 0.2280 70 3.0134 3.1326 3.2517 3.0480
69 3.001 2.987 3.064 3.0173 0.0770 71 3.0134 3.1326 3.2517 3.0173
70 2.978 2.890 2.952 2.9400 0.0880 72 3.0134 3.1326 3.2517 2.9400
71 3.116 3.110 3.115 3.1137 0.0060 73 3.0134 3.1326 3.2517 3.1137
72 3.022 3.007 2.997 3.0087 0.0250 74 3.0134 3.1326 3.2517 3.0087
Means 3.1326 0.1165

Data for Range Control Chart Sample

Sample No. LCL CL UCL Range
Constants (from Tables) 1 0.0000 0.1165 0.2998 0.1680
A_2 1.023 2 0.0000 0.1165 0.2998 0.1480
D_3 0 3 0.0000 0.1165 0.2998 0.0230
D_4 2.574 4 0.0000 0.1165 0.2998 0.0930
5 0.0000 0.1165 0.2998 0.1210
Control Chart Limits 6 0.0000 0.1165 0.2998 0.0770
LCL CL UCL 7 0.0000 0.1165 0.2998 0.0480
X_bar chart 3.0134 3.1326 3.2517 8 0.0000 0.1165 0.2998 0.3280
R chart 0.0000 0.1165 0.2998 9 0.0000 0.1165 0.2998 0.0700
10 0.0000 0.1165 0.2998 0.0740
11 0.0000 0.1165 0.2998 0.0900
12 0.0000 0.1165 0.2998 0.0690
13 0.0000 0.1165 0.2998 0.0050
14 0.0000 0.1165 0.2998 0.2960
15 0.0000 0.1165 0.2998 0.2280
16 0.0000 0.1165 0.2998 0.0170
17 0.0000 0.1165 0.2998 0.1730
18 0.0000 0.1165 0.2998 0.1510
19 0.0000 0.1165 0.2998 0.1060
20 0.0000 0.1165 0.2998 0.0380
21 0.0000 0.1165 0.2998 0.1160
22 0.0000 0.1165 0.2998 0.1700
23 0.0000 0.1165 0.2998 0.0430
24 0.0000 0.1165 0.2998 0.0970
25 0.0000 0.1165 0.2998 0.0910
26 0.0000 0.1165 0.2998 0.1190
27 0.0000 0.1165 0.2998 0.0740
28 0.0000 0.1165 0.2998 0.1330
29 0.0000 0.1165 0.2998 0.0350
30 0.0000 0.1165 0.2998 0.1020
31 0.0000 0.1165 0.2998 0.0260
32 0.0000 0.1165 0.2998 0.0600
33 0.0000 0.1165 0.2998 0.0910
34 0.0000 0.1165 0.2998 0.1230
35 0.0000 0.1165 0.2998 0.0900
36 0.0000 0.1165 0.2998 0.1270
37 0.0000 0.1165 0.2998 0.0670
38 0.0000 0.1165 0.2998 0.0590
39 0.0000 0.1165 0.2998 0.1110
40 0.0000 0.1165 0.2998 0.5890
41 0.0000 0.1165 0.2998 0.0940
42 0.0000 0.1165 0.2998 0.1330
43 0.0000 0.1165 0.2998 0.1430
44 0.0000 0.1165 0.2998 0.0240
45 0.0000 0.1165 0.2998 0.0170
46 0.0000 0.1165 0.2998 0.1130
47 0.0000 0.1165 0.2998 0.2480
48 0.0000 0.1165 0.2998 0.2070
49 0.0000 0.1165 0.2998 0.0090
50 0.0000 0.1165 0.2998 0.1540
51 0.0000 0.1165 0.2998 0.1870
52 0.0000 0.1165 0.2998 0.0400
53 0.0000 0.1165 0.2998 0.1860
54 0.0000 0.1165 0.2998 0.1060
55 0.0000 0.1165 0.2998 0.1900
56 0.0000 0.1165 0.2998 0.1810
57 0.0000 0.1165 0.2998 0.0390
58 0.0000 0.1165 0.2998 0.1390
59 0.0000 0.1165 0.2998 0.0450
60 0.0000 0.1165 0.2998 0.1800
61 0.0000 0.1165 0.2998 0.0520
62 0.0000 0.1165 0.2998 0.0780
63 0.0000 0.1165 0.2998 0.2400
64 0.0000 0.1165 0.2998 0.0780
65 0.0000 0.1165 0.2998 0.1470
66 0.0000 0.1165 0.2998 0.0140
67 0.0000 0.1165 0.2998 0.2730
68 0.0000 0.1165 0.2998 0.2280
69 0.0000 0.1165 0.2998 0.0770
70 0.0000 0.1165 0.2998 0.0880
71 0.0000 0.1165 0.2998 0.0060
72 0.0000 0.1165 0.2998 0.0250
Data and Initial Computations
Thickness (in thousands of Angstroms) Data for X-bar Control Chart
Sample
Sample No. 1 2 3 Sample Mean Sample Range Sample No. LCL CL UCL Mean
1 3.039 3.011 3.095 3.0483 0.0840 1 2.9921 3.0613 3.1305 3.0483 X_bar Chart
2 3.041 3.071 3.049 3.0537 0.0300 2 2.9921 3.0613 3.1305 3.0537
3 3.047 3.089 3.102 3.0793 0.0550 3 2.9921 3.0613 3.1305 3.0793
4 3.074 3.047 3.019 3.0467 0.0550 4 2.9921 3.0613 3.1305 3.0467 3.150
5 3.081 3.109 3.010 3.0667 0.0990 5 2.9921 3.0613 3.1305 3.0667
3.130
6 3.018 3.148 3.030 3.0653 0.1300 6 2.9921 3.0613 3.1305 3.0653
7 3.061 3.093 3.094 3.0827 0.0330 7 2.9921 3.0613 3.1305 3.0827 3.110
8 3.075 3.080 3.074 3.0763 0.0060 8 2.9921 3.0613 3.1305 3.0763 3.090
9 3.042 3.067 3.019 3.0427 0.0480 9 2.9921 3.0613 3.1305 3.0427 3.070
10 3.083 3.133 3.057 3.0910 0.0760 10 2.9921 3.0613 3.1305 3.0910 3.050
11 3.057 3.119 3.105 3.0937 0.0620 11 2.9921 3.0613 3.1305 3.0937
3.030
12 3.086 3.040 3.021 3.0490 0.0650 12 2.9921 3.0613 3.1305 3.0490
13 3.084 3.040 3.087 3.0703 0.0470 13 2.9921 3.0613 3.1305 3.0703 3.010
14 3.122 3.056 3.033 3.0703 0.0890 14 2.9921 3.0613 3.1305 3.0703 2.990
15 3.132 2.987 3.048 3.0557 0.1450 15 2.9921 3.0613 3.1305 3.0557 2.970
16 3.096 3.044 3.126 3.0887 0.0820 16 2.9921 3.0613 3.1305 3.0887 2.950
17 3.048 3.103 3.057 3.0693 0.0550 17 2.9921 3.0613 3.1305 3.0693 0 10 20 30 40 50 60 70 80
18 3.067 3.040 3.108 3.0717 0.0680 18 2.9921 3.0613 3.1305 3.0717
19 3.014 3.004 3.062 3.0267 0.0580 19 2.9921 3.0613 3.1305 3.0267
20 3.089 3.006 3.038 3.0443 0.0830 20 2.9921 3.0613 3.1305 3.0443
21 3.094 3.066 3.005 3.0550 0.0890 21 2.9921 3.0613 3.1305 3.0550
22 3.031 3.139 3.106 3.0920 0.1080 22 2.9921 3.0613 3.1305 3.0920
Range Chart
23 3.051 3.086 3.058 3.0650 0.0350 23 2.9921 3.0613 3.1305 3.0650
24 3.086 3.018 3.104 3.0693 0.0860 24 2.9921 3.0613 3.1305 3.0693
25 3.045 3.026 3.036 3.0357 0.0190 25 2.9921 3.0613 3.1305 3.0357 0.2000
26 3.039 2.980 3.034 3.0177 0.0590 26 2.9921 3.0613 3.1305 3.0177 0.1800
27 3.047 3.030 3.099 3.0587 0.0690 27 2.9921 3.0613 3.1305 3.0587
0.1600
28 2.961 3.076 3.015 3.0173 0.1150 28 2.9921 3.0613 3.1305 3.0173
29 3.044 3.053 3.027 3.0413 0.0260 29 2.9921 3.0613 3.1305 3.0413 0.1400
30 3.051 2.982 3.137 3.0567 0.1550 30 2.9921 3.0613 3.1305 3.0567 0.1200
31 3.071 3.046 3.074 3.0637 0.0280 31 2.9921 3.0613 3.1305 3.0637 0.1000
32 3.101 3.093 3.007 3.0670 0.0940 32 2.9921 3.0613 3.1305 3.0670
0.0800
33 3.073 2.998 3.103 3.0580 0.1050 33 2.9921 3.0613 3.1305 3.0580
0.0600
34 3.096 3.071 3.040 3.0690 0.0560 34 2.9921 3.0613 3.1305 3.0690
35 3.075 3.085 3.049 3.0697 0.0360 35 2.9921 3.0613 3.1305 3.0697 0.0400
36 3.046 3.098 3.046 3.0633 0.0520 36 2.9921 3.0613 3.1305 3.0633 0.0200
37 3.079 3.030 3.135 3.0813 0.1050 37 2.9921 3.0613 3.1305 3.0813 0.0000
38 3.032 3.105 3.111 3.0827 0.0790 38 2.9921 3.0613 3.1305 3.0827 0 10 20 30 40 50 60 70 80
39 3.157 3.079 3.014 3.0833 0.1430 39 2.9921 3.0613 3.1305 3.0833
40 3.073 3.049 3.056 3.0593 0.0240 40 2.9921 3.0613 3.1305 3.0593
41 3.068 3.041 3.042 3.0503 0.0270 41 2.9921 3.0613 3.1305 3.0503
42 3.059 3.024 2.970 3.0177 0.0890 42 2.9921 3.0613 3.1305 3.0177
43 3.057 3.109 3.068 3.0780 0.0520 43 2.9921 3.0613 3.1305 3.0780
44 3.003 3.032 3.046 3.0270 0.0430 44 2.9921 3.0613 3.1305 3.0270
45 3.025 3.051 3.066 3.0473 0.0410 45 2.9921 3.0613 3.1305 3.0473
46 3.046 3.105 3.074 3.0750 0.0590 46 2.9921 3.0613 3.1305 3.0750
47 3.060 3.133 3.121 3.1047 0.0730 47 2.9921 3.0613 3.1305 3.1047
48 3.108 3.007 3.108 3.0743 0.1010 48 2.9921 3.0613 3.1305 3.0743
49 3.068 3.105 3.007 3.0600 0.0980 49 2.9921 3.0613 3.1305 3.0600
50 3.037 3.060 3.074 3.0570 0.0370 50 2.9921 3.0613 3.1305 3.0570
51 3.047 3.056 3.067 3.0567 0.0200 51 2.9921 3.0613 3.1305 3.0567
52 3.008 3.052 3.004 3.0213 0.0480 52 2.9921 3.0613 3.1305 3.0213
53 3.058 3.059 3.095 3.0707 0.0370 53 2.9921 3.0613 3.1305 3.0707
54 3.075 3.017 3.043 3.0450 0.0580 54 2.9921 3.0613 3.1305 3.0450
55 3.042 3.133 3.111 3.0953 0.0910 55 2.9921 3.0613 3.1305 3.0953
56 3.042 3.048 3.041 3.0437 0.0070 56 2.9921 3.0613 3.1305 3.0437
57 3.072 3.020 3.034 3.0420 0.0520 57 2.9921 3.0613 3.1305 3.0420
58 3.031 2.981 3.053 3.0217 0.0720 58 2.9921 3.0613 3.1305 3.0217
59 3.023 3.105 3.075 3.0677 0.0820 59 2.9921 3.0613 3.1305 3.0677
60 3.043 3.077 3.085 3.0683 0.0420 60 2.9921 3.0613 3.1305 3.0683
61 3.032 3.073 3.060 3.0550 0.0410 61 2.9921 3.0613 3.1305 3.0550
62 3.094 2.991 3.080 3.0550 0.1030 62 2.9921 3.0613 3.1305 3.0550
63 3.017 3.046 3.044 3.0357 0.0290 63 2.9921 3.0613 3.1305 3.0357
64 3.070 3.099 2.970 3.0463 0.1290 64 2.9921 3.0613 3.1305 3.0463
65 3.063 2.970 3.057 3.0300 0.0930 65 2.9921 3.0613 3.1305 3.0300
66 3.073 3.120 3.086 3.0930 0.0470 66 2.9921 3.0613 3.1305 3.0930
67 3.078 3.075 3.109 3.0873 0.0340 67 2.9921 3.0613 3.1305 3.0873
68 3.062 3.129 3.002 3.0643 0.1270 68 2.9921 3.0613 3.1305 3.0643
69 3.078 3.113 3.051 3.0807 0.0620 69 2.9921 3.0613 3.1305 3.0807
70 3.046 3.069 3.079 3.0647 0.0330 70 2.9921 3.0613 3.1305 3.0647
71 3.152 3.073 3.053 3.0927 0.0990 71 2.9921 3.0613 3.1305 3.0927
72 3.035 3.094 3.127 3.0853 0.0920 72 2.9921 3.0613 3.1305 3.0853
Mean 3.0613 0.0677

Data for Range Control Chart Sample

Sample No. LCL CL UCL Range
Constants (from Tables) 1 0.0000 0.0677 0.1741 0.0840
A_2 1.023 2 0.0000 0.0677 0.1741 0.0300
D_3 0 3 0.0000 0.0677 0.1741 0.0550
D_4 2.574 4 0.0000 0.0677 0.1741 0.0550
5 0.0000 0.0677 0.1741 0.0990
Control Chart Limits 6 0.0000 0.0677 0.1741 0.1300
LCL CL UCL 7 0.0000 0.0677 0.1741 0.0330
X_bar chart 2.9921 3.0613 3.1305 8 0.0000 0.0677 0.1741 0.0060
R chart 0.0000 0.0677 0.1741 9 0.0000 0.0677 0.1741 0.0480
10 0.0000 0.0677 0.1741 0.0760
11 0.0000 0.0677 0.1741 0.0620
12 0.0000 0.0677 0.1741 0.0650
13 0.0000 0.0677 0.1741 0.0470
14 0.0000 0.0677 0.1741 0.0890
15 0.0000 0.0677 0.1741 0.1450
16 0.0000 0.0677 0.1741 0.0820
17 0.0000 0.0677 0.1741 0.0550
18 0.0000 0.0677 0.1741 0.0680
19 0.0000 0.0677 0.1741 0.0580
20 0.0000 0.0677 0.1741 0.0830
21 0.0000 0.0677 0.1741 0.0890
22 0.0000 0.0677 0.1741 0.1080
23 0.0000 0.0677 0.1741 0.0350
24 0.0000 0.0677 0.1741 0.0860
25 0.0000 0.0677 0.1741 0.0190
26 0.0000 0.0677 0.1741 0.0590
27 0.0000 0.0677 0.1741 0.0690
28 0.0000 0.0677 0.1741 0.1150
29 0.0000 0.0677 0.1741 0.0260
30 0.0000 0.0677 0.1741 0.1550
31 0.0000 0.0677 0.1741 0.0280
32 0.0000 0.0677 0.1741 0.0940
33 0.0000 0.0677 0.1741 0.1050
34 0.0000 0.0677 0.1741 0.0560
35 0.0000 0.0677 0.1741 0.0360
36 0.0000 0.0677 0.1741 0.0520
37 0.0000 0.0677 0.1741 0.1050
38 0.0000 0.0677 0.1741 0.0790
39 0.0000 0.0677 0.1741 0.1430
40 0.0000 0.0677 0.1741 0.0240
41 0.0000 0.0677 0.1741 0.0270
42 0.0000 0.0677 0.1741 0.0890
43 0.0000 0.0677 0.1741 0.0520
44 0.0000 0.0677 0.1741 0.0430
45 0.0000 0.0677 0.1741 0.0410
46 0.0000 0.0677 0.1741 0.0590
47 0.0000 0.0677 0.1741 0.0730
48 0.0000 0.0677 0.1741 0.1010
49 0.0000 0.0677 0.1741 0.0980
50 0.0000 0.0677 0.1741 0.0370
51 0.0000 0.0677 0.1741 0.0200
52 0.0000 0.0677 0.1741 0.0480
53 0.0000 0.0677 0.1741 0.0370
54 0.0000 0.0677 0.1741 0.0580
55 0.0000 0.0677 0.1741 0.0910
56 0.0000 0.0677 0.1741 0.0070
57 0.0000 0.0677 0.1741 0.0520
58 0.0000 0.0677 0.1741 0.0720
59 0.0000 0.0677 0.1741 0.0820
60 0.0000 0.0677 0.1741 0.0420
61 0.0000 0.0677 0.1741 0.0410
62 0.0000 0.0677 0.1741 0.1030
63 0.0000 0.0677 0.1741 0.0290
64 0.0000 0.0677 0.1741 0.1290
65 0.0000 0.0677 0.1741 0.0930
66 0.0000 0.0677 0.1741 0.0470
67 0.0000 0.0677 0.1741 0.0340
68 0.0000 0.0677 0.1741 0.1270
69 0.0000 0.0677 0.1741 0.0620
70 0.0000 0.0677 0.1741 0.0330
71 0.0000 0.0677 0.1741 0.0990
72 0.0000 0.0677 0.1741 0.0920
MotoTech Manufacturing

Lower Specification Limit, LSL 2900

Upper Specification Limit, USL 3100

After Change

Process mean (Angstroms) 3061.3

Process Standard Deviation (Angstroms) 38.3

Part E1 Cumulative Probability of 3000 Angstroms 0.0550

Part E2 Probability of defective wafer 0.1562

Part E3 Process Capability Index Cp 0.8695

Process Capability Index Cpk 0.3367

Part E4 Sigma Level 2.6085

Probability of defective wafer 0.133838767

Part F

Thickness between (in Rework cost per unit ($)

Angstroms)
2860 to 2880 $125
2880 to 2900 $50
3100 to 3120 $50
3120 to 3140 $125

Unit Contribution $150

Unit Cost (till diffusion stage) ($500)

Contribution analysis IF the OLD Process is Off Center

Range limits Probability

Reject < 2860 1.28911919586828E-07
Rework 2860 2880 1.69744988326877E-06
Rework 2880 2900 1.80838556617496E-05
Rework 2900 3100 0.866161233252578
Rework 3100 3120 0.0822916554935178
Rework 3120 3140 0.0358256363232984
Reject > 3140 0.0157015647131413

Probability Check 1
Process Mean (in Angstroms) 3057.50
Process Std Dev (in Angstroms) 38.34

Contribution Analysis of IF the NEW Process is Off Center

Range limits Probability

Reject < 2860 1.19641456244002E-27
Rework 2860 2880 1.0494503111217E-21
Rework 2880 2900 1.58512602970505E-16
Rework 2900 3100 0.999999880847147
Rework 3100 3120 1.19112693375278E-07
Rework 3120 3140 4.01576549791116E-11
Reject > 3140 2.33146835171283E-15

Probability Check 1
Process Mean (in Angstroms) 3022.50
Process Std Dev (in Angstroms) 15.00

So, with the new process, there is almost no rework or reject cost. Even after adding the cost of the new equipmen
Angstroms
Angstroms

Angstroms
Angstroms 39.96 Angstroms

-1.533477922367 0.062579071152

0.166293650045

0.834167500834
0.323008193379

2.502502502503

Year 1 Year 2 Year 3 Year 4

Production 1000000 1200000 1440000 1728000
Unit "Adj." Contribution "Adjusted" Contribution
($500) -$64 -$77 -$93 -$111
$25 $42 $51 $61 $73
$100 $1,808 $2,170 $2,604 $3,125
$150 $129,924,185 $155,909,022 $187,090,826 $224,508,992
$100 $8,229,166 $9,874,999 $11,849,998 $14,219,998
$25 $895,641 $1,074,769 $1,289,723 $1,547,667
 ($500) -$7,850,782 -$9,420,939 -$11,305,127 -$13,566,152
Total "Adj." Contribution $131,200,060 $157,440,072 $188,928,086 $226,713,704

We assume that the mean can shift by 1.5 standard deviations from the target of 3000

Year 1 Year 2 Year 3 Year 4

Production 1000000 1200000 1440000 1728000
Unit "Adj." Contribution "Adjusted" Contribution
($500) $0 $0 $0 $0
$25 $0 $0 $0 $0
$100 $0 $0 $0 $0
$150 $149,999,982 $179,999,979 $215,999,974 $259,199,969
$100 $12 $14 $17 $21
$25 $0 $0 $0 $0
($500) $0 $0 $0 $0
Total "Adj." Contribution $149,999,994 $179,999,993 $215,999,991 $259,199,990

We assume that the mean can shift by 1.5 standard deviations from the target of 3000

ost. Even after adding the cost of the new equipment, the new process seems to be make sense.

Improvement in Total Adjusted Contribution if we lease the New Machine

Total "Adj." Contribution Year 1 Year 2 Year 3 Year 4
New Process $ 149,999,994 $ 179,999,993 $ 215,999,991 $ 259,199,990
Old Process $ 131,200,060 $ 157,440,072 $ 188,928,086 $ 226,713,704
Difference $ 18,799,934 $ 22,559,921 $ 27,071,905 $ 32,486,286
Leasing Cost $ 15,000,000 $ 15,000,000 $ 15,000,000 $ 15,000,000
Net $ 3,799,934 $ 7,559,921 $ 12,071,905 $ 17,486,286
Year 5
2073600

-$134
$88
$3,750
$269,410,790
$17,063,998
$1,857,201
 -$16,279,382
$272,056,444

from the target of 3000

Year 5
2073600

$0
$0
$0
$311,039,963
$25
$0
$0
$311,039,988

from the target of 3000

he New Machine
Year 5
$ 311,039,988
$ 272,056,444
$ 38,983,543
$ 15,000,000
$ 23,983,543