Iec 60227 5 2011
Iec 60227 5 2011
®
Edition 3.0 2011-09
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
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IEC 60227-5
®
Edition 3.0 2011-09
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE PRICE CODE
CODE PRIX T
ICS 29.060.20 ISBN 978-2-88912-701-6
CONTENTS
FOREWORD ........................................................................................................................... 4
1 General ............................................................................................................................ 6
1.1 Scope ...................................................................................................................... 6
1.2 Normative references .............................................................................................. 6
2 Flat tinsel cord .................................................................................................................. 7
2.1 Code designation ..................................................................................................... 7
2.2 Rated voltage .......................................................................................................... 7
2.3 Construction ............................................................................................................ 7
2.3.1 Conductor .................................................................................................... 7
2.3.2 Insulation ..................................................................................................... 7
2.3.3 Assembly of cores ....................................................................................... 7
2.3.4 Overall dimensions ...................................................................................... 7
2.4 Tests ....................................................................................................................... 8
2.5 Guide to use ............................................................................................................ 8
3 (Vacant) ........................................................................................................................... 9
4 Cord for indoor decorative lighting chains .......................................................................... 9
4.1 Code designation ..................................................................................................... 9
4.2 Rated voltage .......................................................................................................... 9
4.3
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Construction ............................................................................................................ 9
(standards.iteh.ai)
4.3.1 Conductor .................................................................................................... 9
4.3.2 Insulation ..................................................................................................... 9
4.3.3 Cord identification ........................................................................................
IEC 60227-5:2011 9
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4.3.4 Overall diameter .......................................................................................... 9
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4.4 Tests ....................................................................................................................... 9
4.4.1 General ....................................................................................................... 9
4.4.2 Long term resistance of insulation to d.c. ..................................................... 9
4.4.3 (Vacant)..................................................................................................... 10
4.5 Guide to use .......................................................................................................... 10
5 Light polyvinyl chloride sheathed cord ............................................................................. 11
5.1 Code designation ................................................................................................... 11
5.2 Rated voltage ........................................................................................................ 11
5.3 Construction .......................................................................................................... 11
5.3.1 Conductor .................................................................................................. 11
5.3.2 Insulation ................................................................................................... 12
5.3.3 Assembly of cores ..................................................................................... 12
5.3.4 Sheath ....................................................................................................... 12
5.3.5 Overall dimensions .................................................................................... 12
5.4 Tests ..................................................................................................................... 12
5.5 Guide to use .......................................................................................................... 12
6 Ordinary polyvinyl chloride sheathed cord ........................................................................ 14
6.1 Code designation ................................................................................................... 14
6.2 Rated voltage ........................................................................................................ 14
6.3 Construction .......................................................................................................... 14
6.3.1 Conductor .................................................................................................. 14
6.3.2 Insulation ................................................................................................... 14
6.3.3 Assembly of cores and fillers, if any ........................................................... 14
60227-5 © IEC:2011 –3–
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
iTeh STANDARD PREVIEW
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
(standards.iteh.ai)
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
IEC 60227-5:2011
the latter.
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5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
5de94ea7810c/iec-60227-5-2011
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60227-5 has been prepared by IEC technical committee 20: Electric
cables.
This third edition of IEC 60227-5 cancels and replaces the second edition published in 1997,
Amendment 1 (1997) and Amendment 2 (2003). The document 20/1263/FDIS, circulated to the
National Committees as Amendment 3, led to the publication of this new edition.
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all the parts in the IEC 60227 series, published under the general title Polyvinyl
chloride insulated cables of rated voltages up to and including 450/750 V, can be found on the
IEC website.
The committee has decided that the contents of this publication will remain unchanged until the
stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data related to
the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
1 General
1.1 Scope
This part of IEC 60227 details the particular specifications for polyvinyl chloride insulated
flexible cables (cords), of rated voltages up to and including 300/500 V.
All cables comply with the appropriate requirements given in IEC 60227-1 and each individual
type of cable complies with the particular requirements of this part.
The following referenced documents are indispensable for the application of this document. For
dated references, only the edition cited applies. For undated references, the latest edition of
the referenced document (including any amendments) applies.
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NOTE The IEC 60811 series is currently undergoing a revision, which will lead to a restructuring of its parts. A
(standards.iteh.ai)
description of this, as well as a cross-reference table between the current and planned parts will be given in
IEC 60811-100.
IEC 60332-1-2, Tests on electric and optical fibre cables under fire conditions – Part 1-2: Test
for vertical flame propagation for a single insulated wire or cable – Procedure for 1 kW pre-
mixed flame
IEC 60811-1-1:1993, Common test methods for insulating and sheathing materials of electric
cables – Part 1: Methods for general application – Section 1: Measurement of thickness and
overall dimensions – Tests for determining the mechanical properties
Amendment 1 (2001)
IEC 60811-1-2:1985, Common test methods for insulating and sheathing materials of electric
cables – Part 1: Methods for general application – Section Two: Thermal ageing methods
Amendment 1 (1989)
Amendment 2 (2000)
IEC 60811-1-4:1985, Common test methods for insulating and sheathing materials of electric
cables – Part 1: Methods for general application – Section Four: Tests at low temperature
Amendment 1 (1993)
Amendment 2 (2001)
60227-5 © IEC:2011 –7–
IEC 60811-3-1:1985, Common test methods for insulating and sheathing materials of electric
cables – Part 3: Methods specific to PVC compounds – Section One: Pressure test at high
temperature – Tests for resistance to cracking
Amendment 1 (1994)
Amendment 2 (2001)
IEC 60811-3-2:1985, Common test methods for insulating and sheathing materials of electric
cables – Part 3: Methods specific to PVC compounds – Section Two: Loss of mass test –
Thermal stability test
Amendment 1 (1993)
Amendment 2 (2003)
300/300 V.
2.3 Construction
The conductor resistance shall not exceed the value given in Table 1, column 5.
2.3.2 Insulation
The insulation shall be polyvinyl chloride compound of type PVC/D applied around each
conductor.
The insulation thickness shall comply with the specified value given in Table 1, column 1.
The insulation resistance shall be not less than the value given in Table 1, column 4.
The conductors shall be laid parallel and covered with the insulation.
The insulation shall be provided with a groove on both sides, between the conductors, to
facilitate separation of the cores.
The mean overall dimensions shall be within the limits given in Table 1, columns 2 and 3.
–8– 60227-5 © IEC:2011
2.4 Tests
Compliance with the requirements of 2.3 shall be checked by inspection and by the tests given
in Table 2.
1 2 3 4 5
a The mean overall dimensions have been calculated in accordance with IEC 60719.
3 (Vacant)
300/300 V.
4.3 Construction
4.3.1 Conductor
Number of conductors: 1.
The conductor shall comply with the requirements given in IEC 60228 for Class 6 conductors.
4.3.2 Insulation
The insulation shall be polyvinyl chloride of the type PVC/D, it shall consist of two layers and
applied by dual extrusion around the conductor.
iTeh STANDARD PREVIEW
(standards.iteh.ai)
The outer layer of insulation shall be of a colour contrasting with that of the inner layer but shall
adhere to the inner layer.
IEC 60227-5:2011
The combined thickness of the inner and outer layer of insulation shall comply with the overall
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thickness specified in Table 5, columns 3 and 4, but at no point the thickness of either layer
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shall be less than the value specified in column 2.
The insulation resistance at 70 °C shall be not less than the values given in Table 5, column 7.
The mean overall diameter shall be within the limits given in Table 5, columns 5 and 6.
4.4 Tests
4.4.1 General
Compliance with the requirements of 4.3 shall be checked by inspection and by the tests given
in Table 6, and additionally by the test for long term resistance of insulation to d.c., as given in
4.4.2.
a) Test sample
Carry out the test on a sample of cable of 5 m length from which all coverings have been
removed. The cores of flat unsheathed cords shall not be separated.
– 10 – 60227-5 © IEC:2011
For cables having up to five cores, each core shall be tested. For multicore cables having more
than five cores, one core of each colour in the cable shall be tested, and where the number of
colours is less than 5, duplicate coloured cores shall be tested as necessary to bring the
number of cores tested up to a minimum of 5.
Take care to avoid damage to the core(s) during removal of the coverings.
b) Procedure
Immerse the sample in an aqueous solution of sodium chloride having a concentration of 10 g/l
and a temperature of (60 ± 5) °C, with a length of about 250 mm at each end of the sample
projecting above the solution. Connect the negative pole of a 220 V d.c. supply to the
conductor(s) of the sample and the positive pole to a copper electrode immersed in the
solution, for a period of 240 h.
c) Requirement
No breakdown of the insulation shall occur during the test and, after the test, the exterior of the
insulation shall show no sign of damage.
4.4.3 (Vacant)
4.5
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Guide to use
(standards.iteh.ai)
Maximum conductor temperature in normal use: 70 °C.
IEC 60227-5:2011
Table 3 – General data for type 60227 IEC 43
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5de94ea7810c/iec-60227-5-2011
1 2 3 4 5 6 7
Nominal
Thickness of Overall Overall Minimum
cross-
each layer of insulation insulation Mean overall diameter a insulation
sectional area
insulation thickness thickness resistance at 70 °C
of conductor
Mininum Minimum Mean Lower Upper
value value value limit limit
mm 2 mm mm mm mm mm MΩ × km
1 2 3 4
300/300 V.
5.3 Construction
5.3.1 Conductor
The conductors shall comply with the requirement given in IEC 60228 for class 5.
5.3.2 Insulation
The insulation shall be polyvinyl chloride compound of type PVC/D applied around each
conductor.
The insulation thickness shall comply with the specified value given in Table 5, column 2.
The insulation resistance shall be not less than the values given in Table 5, column 6.
5.3.4 Sheath
The sheath shall be polyvinyl chloride compound of type PVC/ST 5 applied around the cores.
The sheath thickness shall comply with the specified value given in Table 5, column 3.
The sheath may fill the spaces between the cores, thus forming a filling, but it shall not
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adhere to the cores. The assembly of cores may be surrounded by a separator, which shall
not adhere to the cores. (standards.iteh.ai)
The assembly of circular cord shall haveIEC
a practically circular cross-section.
60227-5:2011
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5.3.5 Overall dimensions 5de94ea7810c/iec-60227-5-2011
The mean overall diameter of circular cords and the mean overall dimensions of flat cords shall
be within the limits given in Table 5, columns 4 and 5.
5.4 Tests
Compliance with the requirements of 5.3 shall be checked by inspection and by the tests given
in Table 6.
1 2 3 4 5 6
Number and nominal Thickness of Thickness of Mean overall Minimum insulation
cross-sectional area insulation sheath dimensions a resistance at 70 °C
of conductors
Specified value Specified value Lower Upper
limit limit
mm 2 mm mm mm mm
1 2 3 4
Ref. No.
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Test Category
Test method described in
of test IEC Standard a Subclause
1 Electrical tests
(standards.iteh.ai)
1.1 Resistance of conductors IEC 60227-5:2011 T, S 60227-2 2.1
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Voltage test on cores at 1 500 V T, S 60227-2 2.3
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1.3 Voltage test on completed cable at 2 000 V T, S 60227-2 2.2
1.4 Insulation resistance at 70 °C T 60227-2 2.4
2 Provisions covering constructional 60227-1
and dimensional characteristics 60227-2
2.1 Checking of compliance with constructional T, S 60227-1 Inspection and
provisions manual tests
2.2 Measurement of insulation thickness T, S 60227-2 1.9
2.3 Measurement of sheath thickness T, S 60227-2 1.10
2.4 Measurement of overall dimensions:
2.4.1 – mean value T, S 60227-2 1.11
2.4.2 – ovality T, S 60227-2 1.11
3 Mechanical properties of insulation
3.1 Tensile test before and after ageing T 60811-1-2 9.1
8.1
3.2 Loss of mass test T 60811-3-2 8.1
4 Mechanical properties of sheath
4.1 Tensile test before and after ageing T 60811-1-2 9.2
8.1
4.2 Loss of mass test T 60811-3-2 8.2
5 Pressure test at high temperature
5.1 Insulation T 60811-3-1 8.1
5.2 Sheath T 60811-3-1 8.2
6 Elasticity and impact strength at low temperature