HYDRAULICKE SYSTEMY uxtapy HYDRAULIC2NE TMAPABNUMECKME CHCTEMDL Prat PTTL HYDROMA D4 SECTIONAL VALVENumerous integrated valve features in addition to countless configuration options make D4 highly flexible and ea- sllyadaptable to the widest applications range. The valve is available with manual, direct electric, hydraulic remote, pneumatic, electrohydraulic and electropneumatic controls. Special versions for LS variable pumps can be realised on request. Suitable for applications including cranes and aerial platforms, compactors, hook and skip loaders, driling machines, forklifts, wheel loaders, backhoe loaders and excavators max. t. Following features are available on D4 family Direct electric control push push type. Special auxiiary valve for Single acting/Double acting choice (tractor application). ‘Special inlet with Priority Steer function integrated for LS and CA systems (Fork lift trucks, Telehandler, Loaders). ‘Special circuit to regulate reduced flow on HPCO connection (Truck mounted cranes, stabilizers circuits). ‘Special inlet section for parallel valves connection (sultable for forest applications). Boom Priority function (Wheel loaders) Potentiometer and microswitch kits and Overcenter spool (Fork lift trucks).SECTIONAL VALVE J D4 QUICK REFERENCE GUIDE GENERAL SPECIFICATION D9 DSM DVSIO D4 D6 Dis D12 DVS20 D20 D25 p40 Working sections number roi a2 GR) re iz ie re re uo cacurr Peraie . . + Mme. +e e ew ow Series .. © Mme. 7 # ‘Tandem . - - Mme . Parallel creut stroke (men) 6 5 6 6 7 7 95 95 95 12 15 Series circuit stroke (mm) 6 5 6 6 5 7 65 65 85 Flat spool extra stoke (mm) 5 5 5 8 6 7 7 7 7 95 10 ‘Spools pitch (mmm) at 3835 AGS SGD RATED FLOW Max recommended flow rate (Vin) 35 55 45 BO 100 150 180 250 250 380 700, Max recommended flow rate (GPM) so 15 12 ea? 100 385 RATED PRESSURE Max working pressure (bar) 350 350 350 (/B80)) 350 350 350 250 350350350 Max working pressure (PSI) sooo S000 5000 $009 steo 5000 5000 4000 S000 S000 5000, OPTION CHART 9 DSM pvsi0 D4 D6 Dis D12 DVS20 D20 D25 p40 Direct acting pressure rele valve . > - - Pilot operated pressure reli valve . eee eee 2 stage pilot operated relief valve : mm. +). “© Externally pllted valve o. + Mme <= 6 Solenoid dump valve (12 Vee) .. + Mee - Solenoid dump velve (26 Vde) . - » Mew. « Main antcavitation check valve : Me +e + « + + ‘aamping valve . . ‘SPOOL ACTUATION Manual control . «\ -\—ye « « «© « os without lever . . o. « « o «© 90° joystick control . . Hydraulic control a Direct electric control (12-24 Vide) . . ‘SPOOL RETURN ACTION Spring return 7 + « Me + w se oe we Detent in Ain B-in AB oe 8 ee ee ele Detent in 4 position . -. «Mme + e e ee ‘Arrangement for dual contr woe oe ee . Hydraulic load limit oo mm. .: Pneumatic control ON - OFF ee Proportional pneumatic control . «Mme + - ew Electrica load limit oo — letrohydaiie control ON-OFF (12-24 Ve) .-—. + +. + Electrohydraulic control PROP. (12-24 Vdc) . oe + +e + lectropneumatic control (12-24 Vdc) - - me -. . AUXILIARY VALVES Antishock valve 7. « ye. « eo ow ew Anticavitation valve oo » Mme. « 0 © « Combined valve soe oe es oe «_« « Pilot combined valve . ee eeD4 |] SECTIONAL VALVE GENERAL INDEX 4 10 13 31 General specifications 34 Standard working conditions Fluid options Order example Standard thread 5 Tie-rod kit classification Painting Dimensions Typical curves Pressure drop (P - 7) 39 Pressure drop (P - A/B) Pressure drop (A/B - T) 43 Direct relief valve curve Pilot operated relief valve curve ‘Antishock valve curve Main anticavitation check valve curve 45 ‘Anticavitation check valve curve Inlet Section Order example Inlet side classification Valve identification Valve arrangement Inlet position and available thread type Working section Order example Spool identification ‘Spool actuation classification for manual control ‘Spool actuation classification for hydraulic control Direct electrical control classification Joystick control classification Spool return action classification Pneumatic control classification Electropneumatic control classification Load limit classification Electrical load limit classification Electrohydraulic control classification ‘Compatibility table Work section identification ‘Auxiliary valves identification Intermediate inlet section Order example Intermediate inlet section classification Valve identification on intermediate inlet section Valve arrangement on intermediate Inlet section Inlet position and available thread type Intermediate outlet section Order example Intermediate outlet section classification Inlet position and available thread type (for BF intermediate) Tnlet position and available thread type (for BG Intermediate) Intermediate flow dividers Operating principle Outlet section (version 1 outlet) Order example Outlet section (HPCO version outlet) ‘Order exemple - HPCO version outlet ‘Outlet with single tank classification Outlet with two tanks classification ‘Carry-over connection (HPCO) D4 Spare parts list Gasket kit Installation Guidelines General clamping torque General conditions and patents Product identificationSECTIONAL VALVE J D4 Ease Description ‘Ambient operating temperature range Kinematic viscosity range ‘Max contamination level Recommended fitration level Internal filter (on electroproportional valves pilot line) Standard working conditions value 40°C / +60°C 10 = 300 cst ‘9 (NAS 1638) - 20/18/15 (1SO 4406:1999) bio > 75 (180 16889:2008) 30 pm All information and diagrams in this catalogue refer to a mineral base oll VG46 at S0°C temperature (32 cSt kinematic viscosity) ‘Types of fluld (according to IS0 6743/4) ll and Solutions ‘Mineral Oi! HL, HM (or HLP acc. to DIN 51524) Cl in water emulsions HFA Water in oll emulsions HFB Polyglycol-based aqueous solution HFC Fluid options Temperature (°C) = = Compatible gasket 25 +80 NBR 45 +55 NBR 45 455 NBR “10 +60 NBR For special applications and different fluids, please call our Technical Department. oo feD4 |] SECTIONAL VALVE Psu D4/az | IR 009 150 A GO4 | WO01A HOO1 FOOLA RP GO4 01 PA 100 01 PB 120] 13. Gos TYPE: D4 product type 74 working section number 41) INLET ARRANGEMENT: (page 10) IR 009 Inlet side and valve type 150 setting (ber) AGos Inlet position and available thread type 2) WORK SECTION ARRANGEMENT: (page 13) woo1a spool type Hoot spool actuation type FOO1A spool return action type RP G04 type and thread section 01 PA 100 auxiliary valve (port A) 01 PB 120 auxiliary valve (port 8) 3) OUTLET ARRANGEMENT: (page 35) D ‘outlet type AGos ‘outlet position and available thread type Ordering row 2 must be repeated for every work section Standard thread ‘The connection ports size is indicated by an ordering code common for all Hydrocontrol products. Following table shows all available connections; for ordering code refer to table on page 44. Ports BSP (150 - 228) code UN-UNF (150-725) code “Inlet Port (P) sua cos 778" - 14 UNF vos Ports (AB) on cos 778" - 14 UNF vos Outlet (7) - Carry over (HPCO) cin-c34 Go4-G05 7/8"- 14 UNF. 1°1/16-12 UNF Uo4-UOs Hydraulic Pilot cus Goa 976" - 18 UNF oz Pneumatic Pilot ous - PTF 1/8-27 a 5 JnSECTIONAL VALVE J D4 Tie-rod kit classification (appendix A”) Tle rod kit allows the correct assembly of sectional valves. Tie rod's length depends on the number of sections; each valve is assembled with tie rod kits including a tie rod, two nuts and two washers. D4 requires 4 tie-rod kits. Tie rod kit Order Code Lenght (mm) Clamping Torque (Nm) Quantity Daf 300104001 140 Daa 300304002 180 Da/3. 300104003 220 Daa 300104004 260 Day/s, 300104005 300 Da/e 300104006 340 a 4 pa/7 300104007 380 Dae 300104008 420 Day 300104009 460 Da/10 300104010 500 basta 300104011 540 pase 300104012 580 Painting (On request, all Hydrocontrol valves can be delivered painted (RAL 9005 black primer), Order example of D4/1 painted: Daft 18.009 150 A Goa \WOO1A HOI FOOLA RP G04 01 PA 100 01 PB 120 TH AG04 P006/1 N10 The painting is indicated with the following value: Po06 - /1- N10 Color black section number PaintedD4 [J SECTIONAL VALVE meen 2 om. = 330 277.2) TPE AR PB x (mm) 14154 194 (mm) 129169 209, ‘Weights (ko) 8 108 13,7 “ 165 6 24 194 1s ae 229 23 2 252 an) 38434 409449 28 308 30 474 337 a sia 529 ya 54 569 39,5SECTIONAL VALVE J D4 TYPICAL CURVES Indicated values have been tested with standard sectional valve and WOOLA spool. Pressure drop (P - T) ” 0 Pressure drop (P - A/B) ‘ 162. lon nny 20 40608000110 ayia lop vey 2 406080 100110 Direct relief valve curve 2, Setting ranges son 400 type pressure (bar) a 30-110 ml 8 41-150 2300} 20 < 4151 - 200 wsline D 201 - 250 E 251 - 350, a ee eee Eevee ecceccecrercen tee iD4 |] SECTIONAL VALVE Indicated values have been tested with standard sectional valve and WOOLA spocl. Setting ranges type pressure (bar) A 30-350 a Faso 79 Bs a Hs 8s Atel Antishock valve curve oe Setting ranges cE pressure (bar) tee acfull low at min. low see A 40-120 spel 8 121-150 _25-A/95-A Coline © 151-250 96-A/220-A D 251-350 _221-A/280-A ve we 0 we ee 9° Main anticavitation check valve curve ae Anticavitation check valve curveIR 1. 009 150 2 AGo4 Rif, Code IR 1 oon. 002 004 005, 009 010 012 013 019 020 1 AGo4 Goa Auo4 cuoa 2 SECTIONAL VALVE J D4 z rao Order example Ee Eo Inlet side classification valve arrangement: setting (ber) Inlet position and available thread type Description Page ‘Sectional valve with right inlet section Sectional valve with left inlet section zl Direct acting pressure relief valve Direct acting pressure relief valve and Main anticavitation check valve Direct acting pressure relief valve and Solenoid dump vaive 12 Vdc Direct acting pressure relief valve and Solenoid dump valve 24 Vdc Pilot operated pressure relief valve Pilot operated pressure relief valve and Main anticavitation check valve lot operated pressure relief valve and Solenoid dump valve 12 Vdc lot operated pressure relief valve and Solenoid dump valve 24 Vde without valves Main anticavitation check valve aa Upper inlet (thread G 1/2) Central side inlet (thread G 1/2) Upper inlet (thread 7/8" - 14 UNF) Central side inlet (thread 7/8” - 14 UNF) 12 NOTE: when ordering a relief valve itis necessary to specify factory setting (example 200).D4 [J SECTIONAL VALVE Inlet side classifications ‘Sectional vaive with right inlet section wll Valve identification Sectional vaive with right inlet section r 1 NOTA: hydraulic lock or brake valve (valve type 10) needs special inlet section. type schema layout “a, Ci» 2 f- @ a, description Direct acting pressure relief valve Pilot operated pressure relief valve Relief valve plugged fq Main ~anticavitation check valve TE 5 1a Valve arrangement 2 stage pilot operated relief valve type schema . if description Externaly. piloted dump valve ‘Solenoid dump valve 12 Ve 7 Solenoid 8 dump valve 24 Vide Hydraulic lock or brake valve Plug with pressure-gauge connection an ‘Com eke Seinen (009 combination valve | 2A Pressure rele valve Inport A 3B Relief valve plugged in port B ‘The code identifies: witha number the type of valve; with ete its postion nthe niet section, (8 = spo0l action side (©) = spool return action side NOTE: when ordering @ main rliet valve It s necessary to specify seting 1 JoevaLve COMBINATION INLET SECTION @&,| 1 @ 2 C ogee p& + g Wl 5 be : 7 Wa! , fe, 10 oe NOTE: Valve combinations 021, and 038 requires double setting (see example). 038 200*380 AGo4 AUO3 Auo4 Goa cuo3 cuoa BU04 DGos SECTIONAL VALVE J D4 Valve type on port B By, By SO Gy Ke Ko hy, W 017 028 046 053 060 074 084 018 029 047 054 061 075 valve combination ouble range setting (bar) Inlet arrangement and thread available oo1 009 019 030 038, 048, 055 062 076 086 002 010 020 049 077 o21 003 oi 022 032 004 012 023 1000 44 005 007 008 013 015 O16 024 026 «027 036 Order example for inlet section: IR 038 200*280 A G04 Inlet position and available thread type Upper intet (P) Central side inlet (P) Upper inlet (P) (P2) with pressure-gauge ‘connection G 1/4 Central side inlet (P) (PL) with pressure-gauge ‘connection G 1/4WO01A HOO FOO1A RP G04 01 PA 100 01 PB 120 D4 [J SECTIONAL VALVE Mrenrenee Order example: [no — RP.GO4 | 01 PA100 | 01 PB 100 1. woo1a spool type 2 HooL ‘spool actuation type 3. FOOIA ‘spool return action type 4, RPGO4 section and thread type 5. 01 PA100 auxiliaty valve (port A - handle side) 6. 01 PB 100 auxiliaty valve (port B - cap side) Rit, Code Descristion Page 4) Woot 3 positions double-ecting 1a ‘woo2 3 positions double-acting A-B to tank 3 Hoo Protected lever Pry Hoos hydraulic actuation 3 «FOO1A 3 positions spring-centred spool (spring A) 19 FOO2A 3 positions spring-centred spool detent in A and B (spring A) G04 Parallel circuit (G 1/2) 4 RPuos Parallel circuit (7/8"-14 UN) va RT G04 Parallel-Tandem circuit (G 1/2) Rruoa Parallel-Tanderncircult(7/8"-16 UN) 01 PA 100 “Antishock valve (port A) 05 PA Prearrangement for auxiliary valve (port A) 27 6 91 PB 100 Antishock valve (port B) 05 PB Prearrangement for auxiliary valve (port 8) NOTE: (+) Leave out the spool return action code when choosing HO0S. ‘Sections designed to house auxiliary valve option require double choice on work ports A and B. ‘Always indicate setting value when using antishock and combined valve: 04 PA (100) - 03 PA (120) 13 Joewoo1 A 310 woo1 i i wo10 woit wo12z wo13 wois wos SECTIONAL VALVE J D4 Spool identification order example of spool: W001 A 310 ‘spool schema 3 positions double-acting spool type standard spool restricted service ports restriction on diameter (0,10 mm in A and B) 3 positions double-acting 3 positions double-acting A and B to tank 3 positions double-acting A to tank 8 blocked 3pm closing A edmd ow ork ot 3 positions single - acting on A 3 positions single - acting on B 3 positions double-acting with anticavitation valves 3 positions double-acting switch port closed (A - B blocked) 3 positions double-acting switch port closed (A - to tank) cy 4 positions double-acting with float in the 4" position 3 positions double-acting regenerative i 3 positions double-acting series RIT Ey 3 positions double-acting series A and 8 to tank SRE: ooD4 Jf SECTIONAL VALVE spools with restricted service ports code | cireult | restrletion on dlametar (mm), section (mm) | hytraulle schema 000 AeINT oto 292 pales Kio ANT ono 282 : . vio et 010 282 tl Apel p00! type available STANDARD METERED SOLENOID OPERATED cove A B E woot woota woots woot woo2 wooza wooas woo2e woos woos woos woos Woosa woos woos Woosa woose woos Wooea wooes woos woos wooss wox0 woroa wou wouta wou2 wor2a wos worsa wos worse wos wouea nore: = W012, W013, spools need a special machining on the valve body. = W015, W026, spools need RS type body. Float spool (W012) need special detent kit (FO0S). + Regenerative spool (W013) need special return spring kits. = WOOIE and WOOZE spools are available only with Direct electric control (code H036 or H037). = Different spools are available on request. Plaese contact our Sales department for more information, 15 JoeHoot Hoo2 Ho1s, Ho16 Ho17 Hos SECTIONAL VALVE J D4 Spool actuation classification for manual control description configuration Protected lever Protected lever rotated 180° Control without lever Protected vertical safety lever Protected vertical safety lever rotated 180° Protected horizontal = Qf} safety lever Protected horizontal safety lever rotated 180° Spool actuation classification for Hydraulic control description dimensions configuration Hydraulic actuation with side ports 5 S =O SP pons = 614 LUNE ports = 9716-18 UNE Hydraulic actuation cue ue with upper ports 0@s swanae wo fasD4 |] SECTIONAL VALVE ‘The diagram shows the spool stroke as a function of the pressure operating. Direct electrical contro! classification dimensions ons configuration code description HO36 Direct electric control teenie 12 Vde SES asw-3,75a) H037 Direct electric control i awa 24 Vae E SE asw-188) Rated voltage 12 VDC 24 VDC. Rated current 3,75 1,884 Rated power 45. Permitted working voltage ———-+10% Nominal ‘Max ambient temperature +40°C Max oil temperature +80°c Operation time $1 (100%) Protection degree 1P6s Insulation degree 4 Standard connector DIN 43650 ‘Spool stroke 28+2,8mm ‘The HO36 and HO37 direct electric controls come as two kits each including a: coll, spring, solenold and adapter, The direct ctric controls use a type E speci ‘spool. The D4 control valve body is the standard type normally used for manual controls. The ON-OFF Electric Control kit includes a manually operated emergency push-button. Operating limit curve Data detected after voltage decrease equal to 28% of the rated value (conditions occurring with coll under stabilization temperature conditions with rated voltage reduced by 10%). PRESSURE (bar) FLOW (/min)SECTIONAL VALVE J D4 Joystick control classification The configuration of joystick control interests always two working sections with relative four ports: Ai -B1-A2-B2. Forconvention: ~ section 1 Is the first invested from the flow of the oll: it depends from the right or left inlet of the control valve = Port A = spool action side = Port B = spool return action side The position of the fulcrum Is identified by a code and stands in four configurations as shown in the following table: Fulcrum FULCRUM FULCRUM. Inlet side 2* section 2" section 009 HO10 Right side inlet Right side inlet fulcrum on 1 section fulcrum on 2" section (compulsory code for second section: H120) (compulsory code for first section: H120) RIGHT INLET Joystick onto: 320604018 Hoi Ho1z Left side inlet Left side inlet fulcrum on 1* section fulcrum on 2" section (compulsory code for second section: H120) (compulsory code for first section: H120) LEFT INLET The second section concerned the configuration of the joystick control is always identified with code H120. Lever has to be ordered separately. on asD4 |] SECTIONAL VALVE ‘Spool return action classification - Springs load values ‘Spool return kits have three different sprong types; following the codes depending on spring loads. Spring type recacco Type Code A (standerd sora) —B (soft spring) (heavy springy RED Preloading 177 N 101N 172,6N End of stroke 145,2N 1177N 246,2.N Spool return action identification example fess Type-Code FOIA Fo01B Foo1c code description schema dimensions FOO1A 3 positions FOOIB oring-centred spool Fooic 3 positions FOO2A spring-centred spool FOO3A Foo4A FOOSA FOOSA FOOSB Foosc FO10A FO10B Fo10c FOIA Fo11B Fo11¢ Fo12A F012B Fo12c FO13A FO13B Fo13C ‘detent in A and B 3 positions spring-centred spool detent in A 3 positions spring-centred spool detent in B 4 positions spring-centred spool detent in 4® position (only for Wo12 spool) 2 positions in A spring-centred spool 2 positions in B spring-centred spool 2 positions detent in A spring-centred spool 2 positions detent in B spring-centred spool 3 positions spring-centred spool rearrangement ‘dual command Emi os o~] Ka Kan | } ‘configurationSECTIONAL VALVE J D4 Pneumatic control classification code description schema dimensions configuration Pneumatic contro! a ON - OFF Pneumatic control FO2iA ON- OFF rotated 180° Proportional FO22A pneumatic control crn car pee proportional -SETRS= FO23A Pneumatic control rotated 180° Pneumatic control rae. ON-OFF Pneumatic control 136A ON - OFF rotated 180° ae Proportional a Pneumatic control Proportional F127A Pneumatic control rotated 180° ‘The diagram shows the spool stroke as a function of the pneumatic pressure operating. Stroke (%) 100 so 0 2 4 6 8 10 apibarD4 |] SECTIONAL VALVE Electropneumatic control classification code description 3 positions ‘electropneumatic F0620 control ON-OFF Minimum (12 vde) 7 W-0,58A working sure 3 positions = Fogo “!*ctropneumatic ae control ON-OFF (24 vde) 7 W- 0,29. Control tie rod assembly dimensions configuration The lenght of the control tle rod, will change depending on the section numbers; in this way It wll be easy to Install in the right way the sections and avoid any misassembly. Each kit Is composed by 1 tie rod and 2 plugs. NOTE: the control tle rod kit has always to be oedered separately. Order code for contro! tie rod (UNF): Order code for control tie rod (BSP): 320104022 = control tie rod /1 320104013 = control tie rod /2 320104014 = control tie rod /3 320104015 = control tie rod /4 320104016 = control tie rod /5 320104017 = control tie rod /6 320104018 = control tie rod /7 320104019 = control tie rod /8 Load limit classification 320104035 = control tie rod /1 320104036 = control tie rod /2 320104037 = control tie rod /3 320104038 = control tie rod /4 320104039 = control tie rod /S 320104040 = control tie rod /6 320104041 = control tie rod /7 320104042 = control tie rod /8 dimensions eos code description schema FO24A Load limit Fo2zsc)|inAandB FO25A Load limit in Aand B FO2SC rotated 180° FO2GA Load limit Fo26C ina BIR FO27A Load limit ina FO27C rotated 180° FO28A Load limit Fo28c inp FO29A Load limit inB FO29C rotated 180° configuration NOTE: on request s available the load limit with dual control; for more informations please contact our Commercial Dept. a1 JwSECTIONAL VALVE J D4 Electrical load limit classification Spool position sensor Power supply Contacts capacity a2 vee 3A 24 vde 158 PINT FING ae ©© 9) Ina tha Ad Protection degree temperature rang 1P 65 da -25°C a +90°C Operational diagram CONTROL in Ae B = connect PIN 1-4 and 2-3 CONTROL in A = connect PIN2 - 3 CONTROL in B = connect PIN 1 - 4 Wiring diagram Tae Fe Incase ofinductive loadsitisadvisebleto connecttheter- minalsofthe workport (solenoid) toa 200 VDC- 3Adiode. controle uttizo A neutroin= 0 controle utlzz0 B cod description dimensions configuration Electrical load fimit FO360 normally closed contacts) Electrical load limit F0370 rotated 180° (ormally closed contacts) 7 F Joe fied Electrical load timit aoe? Ot (normally open contacts) wt Electrical load limit F0460 rotated 180° (normally open contacts) NOTE: 2 HIRSCHMANN female connector, type G4 WIF, is available on request (code 413000045, to be ordered separately). sve 22D4 [J SECTIONAL VALVE Electrohydraulic control specifications Operating temperature range Max inlet pressure Reduced pressure Back pressure on (T) Filtering degree Racommended pilot pipe size Electrohydraulic ON-OFF control with fixed pressure reducing valve "20°C / +80°C 350 bar 16 bar 3 bar 25 p assoluti 6mm -G 1/4 Electrohydraulic PROPORTIONAL contr with fixed pressure reducing valve regolation currents Nominal voltage (V) Resistance R,, (Ohm) 12 vde 37 24 vde 15,5 Electrohydraulic control classification code description 3 positions electrohydraulic control ON - OFF 12 Vde F1600 dimensions Current min (A) Current max (A) 09 17 045, 0,85 configuration 3 positions electrohydraulic control ON - OFF 26 Vde F1610 3 positions electrohydraulic ‘control PROPORTIONAL 12 Vde F2600 3 positions electrohydraulic Ee F2610 control PROPORTIONAL a, 24 Vde ine Electrohydraulic ON-OFF control is stackable with electrohydraulic PROPORTIONAL control (F2600 = F2610) Control kit already includes ortifice to make spool displacement more gradual. 23 JueSECTIONAL VALVE J D4 Electrohydraulic control with fixed pressure reducing valve classification code description configuration 1500 Electrohydraulic control ON - OFF (fixed pressure reducing valve) P - T inlet side (12 vdc) Electrohydraulic control ON - OFF ay (fixed pressure reducing valve) P - T inlet side (24 vdc) Electroydraulc control PROPORTIONAL F2500 red pressure reducing valve) P- T inlet side (12 vac) = Electrohydrauile control PROPORTIONAL er 859 (0-1) = Gua (fixed pressure reducing valve) PT inlet side (24 vde) Poke = 2 Sylets une Electrohydraulic control ON - OFF F520 (axed pressure reducing valve) P inlet - T outlet (12 véc) Electrohydraulic control ON - OFF ese (fixed pressure reducing valve) P inlet - T outlet (24 vdc) Electrohyéraule control PROPORTIONAL F2520 (5,04 pressure reducing valve) P inlet - T outlet (12 vdc) a Eectrohydraulic control PROPORTIONAL Control tie rod assembly ‘The lenght of the control tie rod, will change depending on the section numbers; in this way It will be easy to install In the right way the sections and avoid any misassembly. Each kit is composed by 2 tie rods, 2 plugs, 2 connection ports and spacers according to the section number. NOTE: the control tie rod kit has always to be oedered separately. Reducing vaive, combined with electrohydraulic control kit has to be calculated as a normal working section. ‘ORDER EXAMPLE: Complete valves with 3 sections F1600 requires a complete tie-rod kit /3. Complete valves with 2 sections F1600 and 1 section with 1500 (reducing valve) requires a complete tie-rod kit /4.. Order code fixed pressure reducing valve: 915000303 = reducing valve for BSP ports 915000312 = reducing valve for UNF ports Order code for control tie rod (BSP): 320103001 = control tie rod /1 320104001 = control tie rod /2 320104002 = control tle rod /3 320104003 = control tie rod /4 320104004 = control tie rod /5 320104005 = control tie rod /6 320104006 = control tie rod /7 320104007 = control tie rod /8 320104008 = control tie rod /9 (fixed pressure reducing valve) P inlet - T outlet (24 vde) Order code for control tie rod (UNF): 320103026 = control tie rod /1 320104024 = control tie rod /2 320104025 = control tie rod /3 320104026 = control tie rod /4 320104027 = control tie rod /5 320104028 = control tie rod /6 320104029 = control tie rod /7 320104030 = control te rod /8 320104031 = control tie rod /9 wnD4 |p SECTIONAL VALVE ‘Compatibility table ‘sPoo Tre 00s. 02s. 009 oso coe wos ‘SPOOL TYPE ‘sPoo. vorom verom verom verom ‘s00m ra24=ro25 026-077 ro2e=fo29 F070 rancontn7e roaserovea iscotist0SECTIONAL VALVE J D4 Work section identification working section type AB AB AB - wl. neat am Ele “ RAP When the spool is operated it intercepts the by-pass gallery by diverting the flow of oll to service port A or 8. If two ‘or more spools are actuated at the same time, the oll wll power the service port that has the lower load; by throttling the spools, the flow of oll can be divided between two or more service ports, RT GO4 3 =. A. P= — . I A ong WI = oul) ear When the spool is operated it intercepts the switch gallery by diverting the flow of oil to service port A or B. The Tan- dem circuit is powered by the switch gallery thus permitting the use of just one work section at a time. The section downstream from the tandem section that has been actuated does not operate, the upstream section has priority. RSGo4 Series RS u03 circuit section RS uo4 RS When the spool is operated it intercepts the switch gallery by diverting the low of oll to service port A or B. The oll that flows back from the actuator Is carried to the switch gallery thus making It available to the service ports downstream from the series section. The pressure drop downstream is added to the pressure drop of the section itself,D4 |] SECTIONAL VALVE Auxiliary valve identification ‘setting range (bar) ription hem: nfigur sete | serene See lees type at fullflow type at min. flow A 2/7 A : ana a 7/120 : 01 PA valve ty © 121/150 GSA 95-8 ree D 151/250 96-A/ 220-8 E 251/350 221A / 280-8 Anticavitation 02 PA valve fd] (wort a) Prearrangement O5PA forauxilaryvaive = FH] (port A) code description schema _sonfiguration, ree ee type atfull flow type at min, flow A 2/7 A : Pane B 75/120 < 01 PB valve Ty © 125/150 GSA 95-8 pore D 155/250 96-A/ 220-8 E 255/350 D22%-A/ 200-4 Anticavitation 02 PB valve {>} (port 8) Prearrengement O5PB forauxilaryvaive == 1H (port 8) Auxiliary valve - Setting range ‘Sections designed to house auxiliary valve option require double choise on work ports A and B. ‘Always indicate setting value when using antishock valve: 01 PA (120) = setting at full flow (01 PA (120-A) = setting at min. flow a JwSECTIONAL VALVE J D4 Peo Order example Ee Eo 3. BE inet side | 2.009 valve arrangement 150 setting (bar); when ordering a main relief valve it is necessary to specify setting 3. AGO4 _ Inlet position and available thread type Rif, Code Description Page BE Intermediate inlet section aa BV Intermediate inlet section with pressure relief valve oot Direct acting pressure relief valve 002 Direct acting pressure relief valve and Main anticavitation check valve 1 009 Pilot operated pressure relief valve on 10 Pilot operated pressure relief valve and Main anticavitation check valve 019 without valves 020 Main anticavitation check valve AGo4 Upper inlet (thread G 1/2) 2 Avos Upper inlet (thread 3/4”-16 UNF) 30 Auo4d Upper inlet (thread 7/8" - 14 UNF) NOTE: when ordering a relief valve it is necessary to specify factory setting (example 200). = omit the code for inlet positioning and thread)D4 |] SECTIONAL VALVE Intermediate inlet section classifications intermediate inlet type Bll? ls ol Ya en Pe Intermediate Inlet section satin ‘The intermediate inlet section is driven by two pumps (P + P1). The downstream elements can be set toa lower pressure than the upstream ones by adjusting the pressure relief valve of the intermediate section in question. » «| alee, er (Bad oe ‘The intermediate inlet section and the elements are driven by a single pump (P). The downstream elements can be set to 8 lower pressure than the upstream ones by adjusting the pressure relief valve of the intermediate section in question. Valve identification on intermediate inlet section type schema layout description type schema _configurazione _descrizione Direct acting 2 externaly 1 pressure piloted relie valve valve Pilot operated . lug with a) pressure Ad fig) vresuresause relief valve 4 connection Reliet valve lugged Valve arrangement on intermediate inlet section 009 Combination 2A Pressure relief valve in port A 3B Relief valve plugged in port B ‘The code identifies: with a number, the type of valve; with a letter its post- tion on the inlet section, pool action side ool return action side NOTE: when ordering a main relief valve itis necessa~ ry to specify setting 29 JnSECTIONAL VALVE J D4 Valve type on port B VALVE consination “&, @, SD & W NI INLET SECTION 9 5 3 = as 001 002 008 009 010 «016 017 018 019 020 027 awne 028 «029 030 ee GEIS 11084 «08s 086. Inlet position and available thread type lable AGO4 Av03 Upper inlet (P21) Auoa ‘Complete configuration samples for HC-D4/2 with intermediate inlet section (BE) TR 009 150.A G04 . -- Right inlet section WOO1A HOO1 FOOLA RP GO4........ Working section BE 009 120 A G04 wns. WO01A HOOI FOOLA RP GO6........ Working section TIA G04, Outlet section TR.009 150.A G0 . +. Right inlet section WOO1A HOO1 FOOLA RP G04....... Working section BV 009 120 {Intermediate inlet section WO01A HOO FOOLA RP GO4........ Working section TIA G04 eosssnesneennnenees Outlet sectionD4 [J SECTIONAL VALVE Ps ee) LET Ec Order example Por Tacos | 1. BF inlet side 2. AGO4 _ inlet position and available thread type Rif, Code Type Description Page 1 oF Intermediate outlet section with single tank return BG Intermediate outlet section with two tank returns AGoa Upper outlet (thread G 1/2) ‘AGOS Upper outlet (thread G 3/4) ‘Auos Upper outlet (threed 7/8"-14 UNF) Gos Front outlet side A (thread G 1/2) 2 Gcos {Front outlet side A (thread G 3/4) 2 Guo4 Front outlet side A (thread 7/8°-14 UNF) H G04 Rear outlet side 8 (thread G 1/2) H G05 Rear outlet side 8 (thread G 3/4) Huo4 Rear outlet side 8 (thread G 3/4) $Y) 2604 for Upper outlet HPCO - front side A and rear side B to'T (thread G 1/2) 3¥04 8G _Upper outlet HPCO - front side A and rear side B to T (thread 7/8"-14 UNF) a1 JwSECTIONAL VALVE J D4 Intermediate outlet section classifications Intermediate outlet type Intermediate outlet section with single tank return BF Intermediate outlet section ee with two tank returns ‘The section in question allows the flow of oil of the two pumps to be piped in two outlets: HPCO for powering ano- ther directional control valve, T for discharge of the work ports. In order to obtain this, the two T need to be linked. Outlet position and available thread type (for BF intemediate) Outlet combination and thread available AGo4 Upper AGO5 outlet (7) Auo4 G04 Front outlet G05 side A(T) Guo G04 Rear outlet side 8 (T) Huoa Outlet position and available thread type (for BG intemediate) Inlet combination and thread available 1G04 Upper outlet HPCO front side A and rear side B toT Juo4D4 |] SECTIONAL VALVE ‘Complete configuration samples for D4/2 with intermediate outlet section (BF) IR 009 150A Go4 .» Right inlet section aes \WOOLA HOO1 FOOLA RP GO4 BF A G04... ‘WOOLA HOO1 FOOIA RP GO4 11.009 150A Gos. ‘Complete configuration samples for D4/2 with intermediate oulet section (BG) IR 009 150 A Gos Right inlet section ‘WOOLA HO01 FOIA RP GO4........ Working section BG3.G04 intermediate outlet section \WOOLA HOO1 FOOIA RP GO4 11.009 150A Gos. x JoSECTIONAL VALVE J D4 ie Operating principle ‘The intermediate section of the flow divider allows sections of the divider Itself to be powered, with a flow rate set by the user and independent of the downstream load. The excess flow may power another directional control valve or be returned directly to tank. The flow adjustment range (Q = i/min) change between: = Minimum Q = 3 Y/min = Maximum Q = 40 i/min Intermediate flow dividers type Intermediate with coot screw-adjustable flow divider Intermediate with hand ‘wheel-adjustable ood flow divider TR 009 150 A Go. . Right inlet section WOOIA H001 FOOLA RP GOs .. Working section coos. intermediate flow divider WOO1A H001 FOOLA RP G04........ Working section TIAG04.. .-Outlet sectionD4 |] SECTIONAL VALVE CMa ee oo Order example 1, 1 outlet section type 2. G04 outlet position and available thread type: Code Description Page me? Outlet section with single return (T) right-side inlet (P) 36 ™ Outlet section with single return (T) left-side inlet (P) AGO4 Upper outlet (thread G 1/2) cGo4 Central outlet (thread G 1/2) GG04 Front outlet side A (thread G 1/2) HGO4 Rear outlet side B (thread G 1/2) 2 auos Upper outlet (threed 3/4" - 16 UNF) ES cuos ‘Central outlet (thread 3/4” - 16 UNF) Guos Front outlet side A (thread 3/4" - 16 UNF) Huos Rear outlet side B (thread 3/4” - 16 UNF) Pia NC Order example - HPCO version Outlet 1, TM outlet section type 2. M04 outlet position and available thread type — ‘Outlet (HPCO)- Outlet (1) Rif, Code Description Page .o™ ‘Outlet section with two return (T-HPCO) right-side inlet (P) e ™ Outlet section with two return (T-HPCO) left-side inlet (P) MGos HPCO upper outlet T (tank) rear side outlet B (thread G 1/2) Noos HPCO upper outiet T (tank) front outiet side A (thread G 1/2) cos HPCO central outlet T (tank) rear outlet side B (thread G 1/2) Qcos HPCO central outlet T (tank) front outlet side A (thread G 1/2) 2 muos HPCO upper outlet T (tank) rear side outlet B (thread 3/4” - 16 UNF) ae Nuo4 HPCO upper outiet T (tank) front outiet side A (thread 3/4” 16 UNF) Puos HPCO central outlet T (tank) rear outlet side B (thread 3/4” ~ 16 UNF) Quos HPCO central outlet T (tank) front outlet side A (thread 3/4" - 16 UNF) 35 Juea) AGos AU03 Auoa AMO2 G04 cu03 cuo4 © Moz 6G04 u03 Gu04 GMo2 HMo2 SECTIONAL VALVE J D4 Outlet with single tank classification outlet identification Outlet section with single return (T) ™ Outlet section with single return (7) right-side inlet (P) left-side inlet (P) “i Outlet position Upper outlet (thread 6 1/2) Upper outlet (thread 3/4" - 16 UNF) Upper outlet (thread 7/8” - 14 UNF) Upper outlet (thread M22 x 1,5) Central outlet (thread 6 1/2) Central outlet (thread 3/4” - 16 UNF) Central outlet (thread 7/8” - 14 UNF) Central outlet (thread M22 x 1,5) Front outlet side A (thread 6 1/2) Front outlet side A (thread 3/4” - 16 UNF) Front outlet side A (thread 7/8" - 14 UNF) Front outlet side A (thread M22 x 1,5) Rear outlet side B (thread 6 1/2) Rear outlet side B (thread 3/4” - 16 UNF) Rear outlet side B (thread 7/8” - 16 UNF) Rear outlet side B (threag M22 x 1,5)D4 |] SECTIONAL VALVE Outlet with two tanks classification outlet identification ta Outlet section with two return (T-HPCO) crn Ddlet section with two return (T-HPCO) left right-side inlet (P) ‘ide inlet (P) L oN f ‘come pa poston Outlet position ‘outlet combination and thread available = wr em sao ae reso ee uaa ru aaa aa won ae ae rad twp one ne os NUO3 HPCO ig a side A NU04 HPCO STE TO side A NMO2 HPCO upper paella ‘outlet side A Puo3 HPCO “eo apes UNey side B ust weno rae P Moz HPCO. cer Wee ie ‘outlet side B a wert neti cae werent ae (thread M22 x 1,5)SECTIONAL VALVE J D4 Carry-over connection (HPCO) This option, avallable on all HC-D4, allows the sectional valve to feed a second valve, by extending the free flow chan- nel. In this configuration, the valve need a separated port for connection to tank. (HPCO Plug identification) description aty 413010203 conic plug G 1/4 x 13 1D4 |] SECTIONAL VALVE Pre Ref, Description 1s Drectocting presute rebel valve (*) Plo operates pressure reli ae (*) Reef vae plugped ain Areavtation cheek ae External plotdvahe Solenoid dump valve (12 ve) (*) Solenoid dump valve (28 v2) (*) Hyérauicloc or rok valve Pug wi pressare-cnuge connection ‘poston due-actng spl 3 pnstons doube-acing A and Bto tank poo 23 postions sngle-ating oa A 3 postonssrle-acting co 8 ‘poston doube-actng with fot inthe Proceed iver onze wot ever rotated vertical safety lever Protected czar safety lever gral actuation wth sie ports Hyérauic actuation wth unaer ports ‘20104008, ‘1050401 ‘15040405, ‘1soao4o2 ‘15040403 ‘15000403, 21204023, 21208123, s2n200019 421204063, ‘21204016, woot woot woos woot ‘woot wooza ooze. wooza woos, woos woos WoosA wor2. Hoo = W002 004 ire ow 016 018 00s, woas @ Seng: 100 bar seting: 200 be Setting: 300 bar seta: 100 be sting: 200 bar Setting: 200 ber ‘or protected ever for protected ever {or wahout ever for waa ever fora ctuaten for drt electri cotrol ‘or protected ever for protected ever forwihoat ever for wthout ever forhyraule sctuaten for protected ever for protec ever for protected ever Torys ctuaten only for Wot2 spot nly for WOI2 spec nly for WOL2 spotDescription 3 pasion srng centred spol Detenin and 8 eteting Detet ind Detentin 4 pastin Preerangement dal command Preumatic corr! ON-OFF ‘roprtiarl Preumatic antl Bctropreumat conrl ON-OFF (2 ve) ‘lectropnemai cota ON-OFF (24 ve) Loa ita A and 8 Lose iit ink Load iit in Becta adit (nrmaly dosed contacts) Electrical oa i normaly open contacts) ‘ectronyerule ON-OFF (12 ve) ctromerave ON-OFF (24 ve) letra Proportional (2 vie) ‘lectrbyéraule Proportional 24 ee) ‘Bectroyereue ON-OFF (12 va wih reducing vave Elcrtyereue ON-OFF (2 ve) with reduc valve ‘Bectrotyerae Proportional (12 vic with reducing ve lectroyerae Proportional (24 ee with reducing ae Electroyerac ON-OFF (12 va wi reducing vae lector ON-OFF (24 vc) ith reducing ve lectrtyéraue Proportional (12 ve with reducing vate ectroyerve Proportional (2 ae wth reducing ae ‘Check ive on the wrk ston cock vale on port A etc valve 0 port A Prearangamest for auaitary valve on per A Amenock vale on sor Arcata on port 8 Prearangament or avery valve on port Plug et (61/2) Pug Wt (6 34), ug et (3/416 UNF) Pug et (714 UNF) Order code Qty 320708008 ‘s2080c00 320004002 ‘320804003 320004026, 320708025, 32104004 321108006 321204003, 321204005 2321604001 321608002 ‘320004037 ‘20004035 ‘320004036 ‘320004027 ‘200004 saidosoat saao4042 ‘sz2004001 322004002 sniaoe043 ‘smeodoas ‘322004003 ‘322004008 aaia040s4 321408055, 322004014 322006015, 320204008 “78 7478 15080401 “420000018 430000020 300001008, SECTIONAL VALVE J D4 FISSASFIIOA For2AsF023A FL26A=FIZ7A 0820 530 Foxnsr02sa Fo26heFOZ™A FO26A=F029A 0360=F0270 Fosso=roseo io0 i610 2500 F2si0 Fss00=Fis20 Fasi0=F1530 F2s00=F2520 F2si0=F2520 Fas00=Fis20 F2soo=F2520 ova oA os PP ope Note nly for wor2 spo! 850 ports er ports 25 ports NeT ports for protected ever for protected ever for without ever forwthout ever for reroute seuaton for dect electra coo for protected ever BSP ports BSP pots BSP ports SP ports UU ports UNE ports WF ports UNE ports nly for R and RT secton ‘Seting 100 ‘Seti: 200 bar Seting 390 bar ‘Seteng 00 bar Seting 200 bar Setng: 320 barNote o- cH) = (#) = D4 [J SECTIONAL VALVE for different settings please contact our Sales Dpt: electric dump valve coil can be ordered separately as spare part: (see drawing "A") Ordering code Coil 12 vde: 413171235 Ordering code Coil 24 vde: 413172432 Detent in A and B Kick-out is avallable only with special spool assembly a DowRif. ORDER CODE 1 412020116 SECTIONAL VALVE J D4 Outlet section ie ‘Work section OUTLET AND WORK SECTION DESCRIPTION O.R, 90SH 26,70 x 1,78 (2-23) Complete Gasket kit: order code - 350904001 oo Pao Gasket kit QtyD4 |] SECTIONAL VALVE TS Ch Guidelines = Mount the control valve securely to a flat surface (recommended 3 point fixing); at the time do not use a hammer to positioning by hitting. = When handling the control vaive, be careful not hold the pilot cover or return spring cap of the spool or accessory valves such as main relief valves and anti-shock relief valves. = Clean piping materials sufficiently before use. = Make sure to prevent the port openings from being entered with dust or foreign matters. = Tighten the port connectors surely with the recommended fastening torques. = Do not direct the jet of a pressure washing unit directly to the valve. Fittings tightening torque (Nm) thread type port P Port A. PortT BSP (150 - 228) 61/2 e172 e142 with rubber sealing (DIN 3869) 60 60 60 ‘with copper or steel and rubber washer 60 60 60 BSP (150 - 228) Gas with rubber sealing (DIN 3869) 70 with copper or steel and rubber washer 70 UN-UNF (180 - 725) 7/8" - 14 UNF 7/8" ~ 14 UNF 7/8" - 14 UNF with OR, 90 20 90 UN-UNF (150 - 725) 1°1/16 - 12 UNF with OR. 95 General clamping torque ‘The following table provides the main tightening torques of the distributor HC-D4; are highlighted in 3 separate dra- ‘wings depicting the inlet section, the working section and the cutlet section. , no Pa? opeSECTIONAL VALVE J D4 ensions - Thread codes The connection ports size is indicated by an ordering code commen for all Hydrocontro! products. Following table shows all available connections. METRIC THREAD (ISO 9974-1) Type MIO MS MD Code Mot Moz Mo3 Poetic) Type yar 3/8" 42" 38" x v/a xia 2" Code Go2 Go3 Goa Gos Gos G07 cos Goo (VAT) a S/16" 18 UNF /ATIGUNF 7/8" 24UNF 31/16 12UNF Y'S/1612UNF_1°5/B 12 UNF Pa ‘SAES SAB SAEIO. «SAEZ. «SEG SAE20, Code voz vos 04 vos uo6 u07 Dimensions - SAE Flange codes Be uesee) waar har aryya aya a2 a2 (ma) (UNC) (A) (UNC) (MA) (UNC) (MA) (UNC) (MA) (UNC) (MA) (UNC) Code S03 S04 S05 S06 S07 SOB SOD S10 Si1 Si2 SI5 S16 9 19 «428 2502S (KO 478 47.6 S24 52,4 58,7 58,7 69,9 69,978 7,8 10641064 22,3 22,3 26,2 26,2 30,2 30,2 35,7 35,7 42,9 42,961,961, M10 3/816 MIO 3/8-16 MIO 76-14 MIZ_—1/2-13 MIZ_«1/243_ MIG S/H Type coe> Ses) yan gah a ar ataya aaa a2 £42. (MA) (UNC) (A) (UNC) (MA). (UNC) (MA) (UNC) Code S33 S34 S35 S36 S37 S38 S39 S40 19 2B 508 50,8 57.2 57,2 66,6 66,6 73,3 79,3 238 238 278 278 3,8 318 355 36,5 Mio 3/816 M12 7bl4 Md «1/213 MIS 5/811 Type vaa> oe ae [Link] [Link] [Link]