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2.4

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* Notice:
1. This groove only for visual wear indication DETAIL A
and have 0.2 - 0.4 mm nominally depth. SCALE 3 : 1

2. The maximum wear rate of steel capping

do not exceed than 0.1 mm/year.

3. The third rail (contact rail) must be followed ITEM NO. PART NUMBER DESCRIPTION QTY.
train rails path with an admitted distance. 1 449-01-01 Aluminium Conductor 1
2 449-01-02 Steel Capping 2
TOLERANCE [Link] PRINT SCALE: 1:1 QTY.: 1 WEIGHT: 17.8 Kg/m
TUSRC
UNSPECIFIED UNSPECIFIED
MATERIAL: HARDNESS:
ISO 2768(m) -

DATE NAME PART NAME

89/07/09
Aluminium Composite Conductor Rail
DRAFT L. ARVIN
DRAW. 89/07/09 L. ARVIN

CNTRL. 89/07/09 [Link]

(Third Rail)
APPR. 89/07/09 [Link] Section No. 6
Emen Survey
PART NO. A4
449-01-00
SIZE
[Link].
1:5
NO. MODIFICATION DATE NAME CLIENT: DWG NO.
 4x
15
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40.3
50 100 100 50
11880

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R5
18 ±0.4
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11

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TOLERANCE [Link] PRINT SCALE: 1:1 QTY.: 1 WEIGHT: 197.94 Kg

TUSRC
UNSPECIFIED UNSPECIFIED
MATERIAL: HARDNESS:
ISO 2768(m) - AA 6063 T 831 70 HB (min)
DATE NAME
PART NAME
DRAFT 89/07/09 L. ARVIN
DRAW. 89/07/09 L. ARVIN
Aluminium Conductor (Body)
CNTRL. 89/07/09 S. SHAHRYARI
APPR. 89/07/09 [Link]
Emen Survey
PART NO. A4
449-01-01
SIZE
[Link].
1:1
NO. MODIFICATION DATE NAME CLIENT: DWG NO.
 44
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Length = 11880 mm

TOLERANCE [Link] PRINT SCALE: 2:1 QTY.: WEIGHT: 35.71 Kg

UNSPECIFIED UNSPECIFIED
MATERIAL: DIN X8Cr16 (1.4013) or HARDNESS:
ISO 2768(m) -
SUS 430 155~160 HB
DATE NAME
PART NAME
DRAFT 89/07/09 L. ARVIN
DRAW.

CNTRL.
89/07/09
89/07/09
L. ARVIN

[Link]
Steel Profile
APPR. 89/07/09 [Link]
Emen Survey
PART NO. A4
449-01-02
SIZE
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1:200
NO. MODIFICATION DATE NAME CLIENT: DWG NO.
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WPS Id No :
Connect Location : According to 4490000 drawing
WELDING PROCESS
Welding Process: MIG (Metal Inert Gas)
Method Of Applications:
POSITION
Permitted Position: Flat
BASE METAL
Base Metal: X2CrNi12(1.4013)
Thickness Range: 4.8 mm
FILLER METAL
Filler Metal Specification: ER 347Si
Classification: AWS A 5.9
PREHEAT AND INTERPASS TEMPERATURES
Preheat and Temperature:
Interpass Temperature:
Preheat Maintenance:
Backing Gas: Ar+1-3%O2 or Ar+2%Co2
Flow Rate:
Shielding Gas Nozzle Size:
TUNGESTEN ELECTRODES
Specification:
Classification:
Size:

4 5 ! !

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ELECTRICAL CHARACTERISTICS
Current Filler Metal
Polarity Voltage Amperes Dia Classification

Note:

TECHNIQUE
Wave Or Stringer Bead:
Peening:
Initial Cleaning:
Interpass Cleaning:
Gouging:
Single or Multipasses:
Maximum Bead Thickness:
JOINT DESIGNS
Joint Designs:
Backing:
Backing Materials:
Filler Welds:
Joint Figures:

4 5 ! !

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 BRECKNELL WILLIS
PO Box 10, Chard, Somerset, TA20 2DE, England
Tel: +44 1460 64941 Fax: +44 1460 67119
email: [Link]@[Link]

PRODUCT DATA SHEET M08228-01-A

Aluminium Composite Conductor Rail

Section No.6
Aluminium Conductor Tensile Strength 210 N / mm2
Cross Sectional Area 4744 mm2
Steel Capping Ferritic stainless steel 12% Cr
Tensile Strength (minimum) 460 N / mm2
Hardness (minimum) 130 HB
2
Cross Sectional Area 650 mm
Nominal Resistance at 15C 6.8 E: / m
Nominal Current Rating * 4500 A
Unit Mass 17.8 kg / m
Coefficient of Thermal Expansion 20 x 10-6 / C
Nominal Rail Length 15 m
* Dependent on local conditions & specification

90.4
4.8 NOMINAL

105

18

80
Part No. M08228-01-A Issued July 2007