Advanced Brake Technology
c Brake TEXU
TEXU DISC BRAKE
BRAKE TYPE M max Disc0 Weight (Without Thruster)
TEXU 500-B 3000-8000 500 640 kg
TEXU SOO-C 5500-11000 500 640 kg
TEXU 500-E 6500-14000 500 640 kg
TEXU 710-D 9500-20000 710 710 kg
TEXU 710-E 10500-24000 710 710 kg
TEXU 800-E 12500-27000 800 830 kg
TEXU 900-E 16500-30000 900 920 kg
Twin Caliper, single thrusters disc brake with synchronisation linkage
Used to get high torque with a single thruster
Optional items : Proximity Switches for "Open", "Close", Pad Wear,
Manual Release, Marine Point.
µ = is variable
Emergency Disc Brake SHI
EMERGENCY DISC BRAKE SHI 101-107
Clamping Force FA
SHI 101 SHI 102 SHI 103 SHI 104 SHI 105 SHI 106 SHI 107
FA airgap C =1mm 29.0 kN 45.1 kN 55.4 kN 74.1 kN 83.2 kN 110.1 kN 140.0 kN
FA airgap C =2mm 28.0 kN 43.7 kN 52.2 kN 68.7 kN 77.0 kN 98.0 kN 115.0 kN
FA airgap C = 3mm 27.0 kN 41.3 kN 48.8 kN 62.7 kN 74.4 kN 88.0 kN 94.0 kN
FA airgap C =4mm 26.0 kN 40.3 kN 44.8 kN 58.7 kN 69.3 kN 73.0 kN 67.0 kN
I Brake Type
SHI 101-103
Requested mounting bolts,
strength and torque
3 x M30, 8.8, 1450Nm, µ=0.14
Release
Pressure
35-60 bar
Weight
180 kg
I SHI 104-105
SHI 106-107
3 X M30, 12.9, 2400Nm, µ=0.14
3 X M30, 12.9, 2400Nm, µ=0.14
80-145 bar
175 bar
180 kg
180 kg
4 x dowel pin
0 30 x 100 DIN 1481/heavy style
-
TORQUE CALULATION
FOR SHI IO I -SHI 107 MBR max = 2xFA x0.4 x(d/2-60)
EMERGENCY DISC BRAKE Requested mounting bolts, Release Weight
Clamping Force FA Brake Type
SHI 201-202 strength and torque Pressure
SHI 201 SHI 202 SHI 201 4 x M36, 12.9, 4280Nm, µ=0.14 115 bar 360 kg
FA airgap C =1mm 170.0 kN 240.0 kN SHI 202 4 X M36, 12.9, 4280Nm, µ=0.14 160 bar 360 kg
[ FA airgap C = 2mm 160.0 kN 220.0 kN
TORQUE CALULATION
FA airgap C =3m"!._ .._ 150.0 kN 200.0 kN
FOR SHI 201-SHI 202 MBR max = 2xFA x0.4 x(d/2-60)
EMERGENCY DISC BRAKE Requested mounting bolts, Release Weight
Clamping Force FA Brake Type
SHI 231-232 strength and torque Pressure
SHI 231 I SHI 232 SHI 231 6 x M36, 12.9, 4000Nm, µ=0.14 130 bar 440 k
FA airgap C =2mm 240.0 kN I 300.0 kN SHI 232 6 X M36, 12.9, 4000Nm, µ=0.14 170 bar 440 kg
FA airgap C = 3mm 225.0 kN I 270.0 kN
TORQUE CALULATION
FOR SHI 231-SHI 232 MBR max = 2xFA x0.4 x(d/2-95)
EMERGENCY DISC BRAKE Requested mounting bolts, Release Weight
Clamping Force FA Brake Type
SHI 2Sl-2S2 strength and torque Pressure
SHI 251 SHI 252 SHI 251 6 x M42, 12.9, 6000Nm, µ=0.14 105 bar 560 kg
FA airgap C =1mm 335.0 kN 440.0 kN SHI 252 6 x M42, 12.9, 6000Nm, µ=0.14 140 bar 560 kg
FA airgap C =2mm 302.0 kN 400.0 kN
TORQUE CALULATION
FA airgap C =3mm 270.0 kN 360.0 kN
FOR SHI 251-SHI 252 MBR max = 2xFA x0.4 x(d/2-100)
FA airgap C =4mm 254.0 kN 320.0 kN
SID emergency brakes for heavy duty operation and coasting. Ideal for EOT Cranes, Container Cranes, Casting Cranes,
for large belt conveyor systems, cable cars, etc.
Optional items: Proximity Switches for 'Open ' & 'Close' & pad wear.
Hydraulic unit V3 & V2
For operation of disc brakes range SHI brakes
Unit V3 I HYDRAULIC UNIT V3 i
Unit Type V3 E V3A V3 B V3 D V3C
I Pressure Switch min (bar) 55 80 120 145 175 I
Pressure Switch max (bar) 70 95 135 160 190
I Pressure Control (bar) 85 110 150 175 205 I
Release Pressure (bar) 55 80 120 145 175
I Pump Output (I) 20 20 13 9 9 I
Hydraulic Unit V3
Ambient temperature : ( - 15 ... + 50 ) °C standard
Recommendation hydraul ic oil : HLP-hydraulic oil acc. DIN 5 l 524-T2
Degree of protection for electrical equipment : IP 55, IP 65
Max. number operations per hour : 50
Electromotor : - direction of rotation : clockwise, looking at the fan
Voltage:
50 Hz : ( 380-420 ) V; 3 ph
60 Hz : ( 440-480 ) V ; 3 ph
Power:3kW(Sl)
Solenoid voltage : - P = 24 V DC - V = 115 V AC; 50/60 Hz
- W = 230 V AC ; 50/60 Hz
Optional items : Junction box, Parallel Valve, High temp. version (ambient temp. upto 75°C), Marine Point, Housing.
Unit V2 I HYDRAULIC UNIT V2
Unit Type V2.1 E V2.1A V2.1 B V2.1 D V2 .1 C
I Pressure Switch min (bar) 55 80 120 145 175
Pressure Switch max (bar) 70 95 135 160 190
I Pressure Control (bar) 85 110 150 175 205
Release Pressure (bar) 55 80 120 145 175
I Pump Output (I) 9.0 9.0 7.2 5.8 5.8
Hydraulic Unit V2
Ambient temp : ( - 15 ... +40 ) °C standard
Recommendation hydraulic oil : HLP-hydraulic oil acc. DIN 5 l 524-T2
Degree of protection for electrical equipment: IP 55, IP 65
Max. number operations per hour : V2. l = 50
Electro motor : - D irection of rotation : clockwise, looking at the fan
Voltage : 50 Hz : ( 380-420 ) V ; 3 ph
60 Hz : ( 440-480 ) V ; 3 ph
Power: V2. l = 1,5 kW ; V2.2 = 0,75 kW (SI)
Solenoid voltage: - P = 24 V DC I 115 VAC I 230 V AC
Optional items: Junction box, Parallel Valve, High temp. version (ambient temp. upto 75°C), Marine Point, Housing.
Caliper Brakes
CALLIPER BRAKE CB8-E
Disc0 0200 0 250 0 315 0400 0 SOD
BRAKE TYPE Mbr(Nm) Mbr(Nm) Mbr(Nm) Mbr(Nm) Mbr(Nm)
CB8-E-50 80 300 110-400 140-530 180-700 n.a.
CB8-E-100 n.a . 350-680 460-910 620-1220 800-1580
DISC BRAKE SK4-M
Disc0 0 200 0 250 0 315 0 400 0 500 0 630 0710 0800 0 900 01000 01120
BRAKE Mbr Mbr Mbr Mbr Mbr Mbr Mbr Mbr Mbr Mbr Mbr
SK4-Ml 70 95 125 165 215 275 315 360 405 455 510
SK4-M2 255 340 455 600 770 995 1135 1290 1460 1630 1840
SK4-M3 225 300 400
---
530
I -
680
------
880 930 1140 1290 1440 1625
SK4-M4 420 560 740 980 1260 1620 1845 2100 2380 2660 2995
Braking torque in Nm (µ=0,4) on disc-0
Service stop brakes for heavy duty operation and coasting. Ideal for travel drives in container cranes, bucket wheel
excavators, stackers, reclaimers. etc.
Drum Brake TE
TE 160
BRAKE TYPE THRUSTER M min-max
160/120/40 Eb 120/40 45-125
160/220/50 Eb 220/50 55-230
I DRUM BRAKE TE
BRAKE TYPE TE 200 TE 250 TE 315 TE400 TE 500 TE630 TE 710
I THRUSTER
Ed 23/5 EB 220-50
Mbr(Nm)
50 300
Mbr(Nm)
40 325
Mbr(Nm)
70420
Mbr(Nm)
n.a.
Mbr(Nm)
n.a.
Mbr(Nm)
n.a.
Mbr(Nm)
n.a.
I
I Ed 30/5 EB 300-50 85400 40450 70 550 80 575 n.a . n.a. n.a.
Ed 50/6 EB 500-60 n.a. 100 850 75 1050 100 1100 200 1400 n.a. n.a.
I Ed 80/6 EB 800-60 n.a. n.a. 90 1700 100 1800 200 2200 n.a. n.a.
Ed 121/6 EB 1250-60 n.a. n.a. n.a. 125 2750 200 3400 500 3300 500 3800
Braking Torque in Nm atµ= 0.4 I Ed 201/6 EB 2000-60 n.a. n.a. n.a. n.a. 200 5400 500 5500 500 6300
Ed 301/6 EB 3000-60 n.a. n.a. n.a. n.a. n.a. 500 8200 500 9400
I Weight (without Thruster) 19 kg 30 kg 50 kg 85 kg 130 kg 206 kg 268 kg
TE Drum Brake is mainly used for general applications, steel and material handling cranes and conveyors
Used as service brakes for E.O.T. cranes, conveyor belts, bucket wheel excavators, STS, RTG etc.
Optional items: Limit Switches, Proximity Switches for "Open", "Close", Pad Wear, Manual Release, Eccentric Manual
Release, Brake Drum & Coupling, Marine Point, Housing.
Release Thruster
1 ELECTRO HYDRAULIC THRUSTORS 'EB'
I SIZE Lifting Stroke Power Weight
(Short stroke unit) Force (N) (mm) Consumption (W) (kg)
I EBC 100-30 100 30 200 10
Elctro hydraulic Elhy Thruster
EB 120-40 120 40 130 7.5
I EB 220-50 220 50 160 9.3 Size: EB120-40 - EB 6300-120
EB 300-50 300 50 140 9.6 Rating: lOON - 6300N, IP 56, IP66
I EB 500-60 500 60 200 13.1
Stroke: 50mm, 60mm, 120mm, 150mm, 200mm
EB 800-60 800 60 260 19
I EB 1250-60 1250 60 380 20.6 Ambient temp. : upto 50°C
EB 2000-60 2000 60 500 32.8
I EB 3000-60 3000 60 550 39
ELECTRO HYDRAULIC THRUSTORS 'Ed'
SIZE Lifting Stroke Power Weight
(Short stroke unit) Force (N) (mm) Consumption (W) (kg) Electro hydraulic Eldro Thruster
Ed 23/5 220 50 165 10 Size : Ed 23/5 - Ed 350/20
Ed 30/5 300 50 200 14
Rating : 220N-5500N, IP 65
Ed 50/6 500 60 210 23
Ed 80/6 800 60 330 24 Stroke : 40mm, 50mm, 60mm, 120mm
Ed 121/6 1250 60 330 39 Ambient temp. : upto 50°C
Ed 201/6 2000 60 450 39
Ed 301/6 3000 60 550 40
Solenoids, pneumatic & hydraulic are also available to operate the Brake.
Optional items : Flame proof & Explosion proof Thrusters (Alex certification for Elhy),
Ambient temp. of high temp. version upto 70°C, Marine Point.
Acessories
Coupling & Hub
Optional items for Disc Brakes and Drum Brakes.
Flexible Coupling ALC·AS (Disc Range!2l200 to !2l400, Thk. 20mm above Thk. 30mm.)
Size ALC ALC ALC ALC ALC ALC ALC ALC ALC ALC
o - ~ ~ -,. ~3~8 - - , ~4=2~ ,,~~48~_,_~5~S- - , ~6=S~ ,~ 7_5 _ ~ ~ 90
~ -,-=10
~0'--''-'1=1~
0 _,.~
12=5--<
Braking 430 790 890 1000 1800 3840 7200 9900 14400 20000
torue NM
4 Flexible Coupling AFC-AS (Disc Range!2l315 to !2l800, Thk. 30mm.) I
Size AFC AFC FLC AFC AFC AFC AFC AFC
65 75 90 100 110 125 140 160
I Braking
torue NM
940 1920 3600 4950 7200 10000 12800 19200
I
Gear Coupling ZKES (Disc Range!2l355 to !2l800, Thk. 30mm.)
Size ZKES ZKES ZKES ZKES ZKES ZKES ZKES
06 08 10 13 15 17 19
Braking 1850 3150 5000 8000 13000 18000 24000
torue NM
HUB (Disc Size !2l315 to !2l800, Thk. 30mm.)
Braking N 1800 N 3800 N 9000 N 17000 N 24000 N 39000
torue NM
Electrical Control Panel
As point of system integrators we supply complete
electrical package such as Control Panel, Encoder, PLC etc.
Crane Wheels
Our production portfolio includes separate wheels of diameter 315 to I 000 mm as well as
complete wheel assemblies similar to DIN, as per customer drawing or as design proposal
approved by our customer.
.[Link] US
For more than 50years, Siegerland Bremsen, well known under its brand name SIBRE remains one of the leading manufacturers
of industrial brakes. Continuous Research and Development in connection with our own in-house Testing Centres as well as on going
optimization of production facilities are the platform for the quality standard of our products. In safety relevant applications such as
Container Cranes, Steel Mills, Wind power Generators, Cable Cars and Elevators we have achieved an important market position
worldwide as a supplier of brake systems. Sibre Brakes India is the local subsidary providing solution for Brake System from
concept to commissioning.
Head Office :
SIBRE INDIA Infrastructure
'
Sukh Sagar, 7th Floor, 7-A Phone: +91 33 2485 1566, 3247 6655
2/5 Sarat Bose Road, Fax : +91 33 2485 1567
Kolkata - 700 020, India e-mail : info@[Link] f
Chennai Office :
"Amar Sindur", 2nd Floor (S-5A) Phone: +91444214 6067, 2854 9915, 3022 6260
# 43, Pantheon Road, Egmore, Fax : +91 44 4214 6068
Chennai - 600 008, India Cell : +91 9380791454
Mumbai Office :
701/702, Midas, Sahar Plaza, Phone:+ 91 22 2835 2337, 2822 0352
Andheri-Kurla Road, Andheri (E), Cell : +91 9322663155
Mumbai - 700 059, India
Brake Age/ Service on Call
Modification & Retrofitting of existing Braking system
Turnkey solution for Service Brake, Emergency Brake Mounted on Rope Drum Flange including Electricals &
Speed Sensing device.
Our offerings :
Replacement of any makes of Brake keeping center Height & mounting dimension same if possible (for service
brake).
Annual Maintenance Contract with
Level 1 : Inspection & Checking
Level 2 : Inspection & Checking & Corrective action
Level 3 : Inspection, Checking, Corrective action & personnel available at your site on paid basis for 365 days
Level 4 : All levels covered along with spares & consumables , if required.
Your Advantage: SIBRE SERVICE FOR YOU
We pursue & believe the concept of offering 'Service at Door Step'
to build a Life time Relationship. We have dedicated service team
to provide Pre Sales Inspection, Technical Audit and Post Sales Service etc. and to execute this we are equipped
with resources which are essential & prerequisite.
SIBRE SERVICE AIMS
"TROUBLE FREE OPERATION OF BRAKING SYSTEM"
Sukh Sagar, 7th Floor, 7-A, 2/5 Sarat Bose Road, Kolkata 700 020, India
Phone: +91 33 2454 3280, Fax: +91 33 2454 3269, E-mail: info@[Link]
Website: [Link]
* ALL RIGHTS RESERVED, TECHNICAL DATA MAY BE MODIFIED WITHO UT PRIOR NOTIFI CATION
