10.

8 CONE CRUSHER SPARE PARTS LISITNGS

Lube Manifold.................................................................................................................... Page 2

Head and Shaft Assembly……………….…………………………………………….. Page 4

Con Ring Assembly……………….…………………………………………………… Page 6

Shaft Nut Wrench Assembly………………………………………………………….. Page 8

Eccentric Assembly Base unit……………………………………………………….... Page 10

Mantle Assembly…………………………………………………………………….... Page 12

Power Rotate Sensor Assembly……………………………………………………….. Page 14

Manganese……………………………………………………………………………... Page 18

Feed Box Support Assembly………………………………………….......................... Page 20

Base unit Hydraulics…………………………………………………………………... Page 21

Base unit Hydraulics Lube Feed Lines……………………………………………….. Page 25

Power Rotate System…………………………………………………………………... Page 29

General Arrangement………………………………………………………………….. Page 36

Base Unit……………………………………………………………………………….. Page 40

Upper Frame………………………………………………………………………….… Page 44

Upper Frame Hydraulics………………………………………………………………. Page 56

Anti-Spin………………………………………………………………………………. Page 58

Anti-Spin Hydraulics………………………………………………………………….. Page 62

C’Shaft Box Assembly………………………………………………………………… Page 68

Page 1
LUBE MANIFOLD - 552-003-105

Page 2
 LUBE MANIFOLD - 552-003-105

ITEM PART NO. PART DESCRIPTION QUANTITY

1 552-003-105-001 MANIFOLD ASM,CONE LUBE 1
2 552-003-105-002 FILTER ASM,HYD,3000PSI,100GPM 1
3 552-003-105-003 LOCKWASHER,1/2" 4
4 552-003-105-004 HHCS,1/2"X3-1/2" GR5 4
5 552-003-105-005 COUPLING,PRESSURE TEST 9/16UNF 1
6 552-003-105-006 FTG,HYD,BSPP,HOL HEX PLUG,4 2
7 552-003-105-007 FTG,HYD,ST OR,HOL HEX PLUG,20 3
8 552-003-105-008 O-RING,-222,NITRILE,90 DURO 2
9 552-003-105-009 FTG,HYD,CD-61,FLG HEAD PLUG,20 2
10 552-003-105-010 FLANGE KIT,SAE CD-61,20 2

Page 3
HEAD AND SHAFT ASSEMBLY – 502-003-111

Page 4
 HEAD & SHAFT ASSEMBLY – 502-003-111

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-111-001 TAPER HEAD,44 1
2 502-003-111-002 MAIN SHAFT,44 1

Page 5
CON RING ASSEMBLY – 502-003-112

Page 6
 CON RING ASSEMBLY

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-112-001 CONCAVE RING,44S-M,18% 1
2 552-003-106-001 SMITHBOND,#22 KIT 3
3 552-003-103 TAPER SEGMENT 4
4 502-003-112-002 INNER RECEIVING HOPPER 1

Page 7
 SHAFT NUT WRENCH ASSEMBLY – 502-003-113

SHAFT NUT
WRENCH
ASSEMBLY

Page 8
 SHAFT NUT WRENCH ASSEMBLY – 502-003-113

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-113-001 SHAFT NUT WRENCH HALF, 44 2
2 552-003-108-017 CHW,3/4" 4
3 502-003-113-002 LOCKNUT, HEX 3/4" NYLOCK 2
4 502-003-113-003 HHCS,3/4"X6-1/2" GR5 2

Page 9
ECCENTRIC ASSEMBLY – 502-003-114

Page 10
 ECCENTRIC ASSEMBLY

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-114-001 ECCENTRIC,44 1
2 552-003-108-002 SLEEVE,INNER 1
3 552-003-108-003 BABBITT 5.8
4 502-003-114-002 THRUST ROLLER BEARING 1
5 502-003-114-003 ROTARY SEAL RING (FIN) 1
6 502-003-114-004 KEY 1"x2"x2.75" w/HOLE 1
7 502-003-114-005 PIN 1/2"x1-1/2" 1
8 502-003-114-006 SHCS,5/8"X3" 6
9 552-003-108-012 WASHER,FLAT,5/8" FITS SHCS 6
10 502-003-114-007 PLUG,1" SOC HD 5
11 552-003-110-028 PIPE SEALANT 250ml TUBE 0.01
12 502-003-114-008 PISTON RING-LOWER, 29.75"OD 1
13 552-003-108-012 BAKELITE 1"x1/8"x48" STRIPS 8
14 552-003-108-013 SHELLAC 0.02

Page 11
MANTLE ASSEMBLY – 502-003-115

Page 12
 MANTLE ASSEMBLY

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-115-001 MANTLE,44,18% 1
2 552-003-106-001 SMITHBOND #22 KIT 2
3 552-003-106-002 BURNING RING 1
4 502-003-102 SHAFT NUT,44 1
5 502-003-101 SHAFT NUT CAP,44 1
6 502-003-115-002 HHCS,1-1/4X3 GR5 1
7 502-003-115-003 CHW,1-1/4" 1
8 502-003-108 BOLT LOCKING PLATE 1

Page 13
 POWER ROTATE SENSOR ASSEMBLY – 502-003-116

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-118-002 SENSOR ASSY,DUAL CHANNEL,PROX 1
2 502-003-118-001 SENSOR MOUNT 1
3 502-003-118-003 CLAMP,CLOSED TYPE,3/16" 1
4 552-003-111-004 HHCS,3/8"X1-1/4" GR5 1
5 502-003-116-001 WASHER,CUT 3/8" 1
6 502-003-116-002 LOCKNUT,HEX 3/8"-16 W/[Link] 1

Page 14
 POWER ROTATE SENSOR ASSEMBLY

ITEM PART NO. PART DESCRIPTION QUANTITY

7 552-003-118-006 CORDSET,4PIN,10M,EUROFAST 1
8 552-003-112-015 CABLE TIE .30"x14.5"LG 1
9 552-003-118-007 CLOSURE CAP,FEMALE,EUROFAST 1

Page 15
 POWER ROTATE SENSOR ASSEMBLY

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-118-002 SENSOR ASSY,DUAL CHANNEL,PROX 1
2 502-003-118-001 SENSOR MOUNT 1

Page 16
 POWER ROTATE SENSOR ASSEMBLY

NOTES:

1. SET UP AIR GAP ACCORDING TO DIMENSIONS GIVEN. SEE INSTRUCTIONS BELOW.

2. SENSOR CAN BE MOUNTED ON EITHER SIDE OF OIL LEVEL CAP.

SETTING UP AIR GAP:

USING A FEELER GAUGE, CHECK THE AIR GAP BETWEEN THE SENSOR FACE AND THE
CLOSEST GEAR TOOTH. IF THE AIR GAP MEASUREMENT IS NOT WITHIN ACCEPTABLE LIMITS,
LOOSEN THE SENSOR MOUNTING NUTS AND ADJUST THE SENSOR POSITION AS REQUIRED.
CHECK THE AIR GAP MEASURMENT AGAIN AFTER TIGHTENING THE NUTS. REPEAT AS
REQUIRED.

Page 17
 MANGANESE

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-115 MANTLE ASSY,44,18% 1
2 502-003-112 CON RING ASSY,44SBS,S-M,18% 1

Page 18
FEED BOX SUPPORT ASSEMBLY – 502-003-117

Page 19
 FEED BOX SUPPORT ASSEMBLY – 502-003-117

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-117-001 FEED BOX SUPPORT 2
2 502-003-117-002 HHCS,5/8"X1-1/2" GR5 8

Page 20
BASE UNIT HYDRAULICS – 502-003-118

Page 21
 BASE UNIT HYDRAULICS – DIAGRAM 1

ITEM PART NO. PART DESCRIPTION QUANTITY

21 552-003-111-019 SHSS, 3/8" x 3/8" CUP POINT 16
22 552-003-111-020 PLUG,BRASS 16
23 502-003-118-004 HHCS,1-1/2"-12UNFx6-1/2" Gr5 8
24 552-003-111-022 ANTI-SEIZE&[Link]. #NS-160 0.01
25 552-003-111-023 WASHER,CUT 1-1/2" 8
26 502-003-118-005 HYDRAULIC HOSE ASSEMBLY 7
27 502-003-118-006 HYDRAULIC HOSE ASSEMBLY 7

Page 22
 BASE UNIT HYDRAULICS – DIAGRAM 2

ITEM PART NO. PART DESCRIPTION QUANTITY

5 552-003-109-014 LOCKWASHER,3/8" 132
19 552-003-111-017 FTG,HYD,JIC,CAP,6 2
20 502-003-118-003 CYL ASM,HYD,5.00"BORE X 6.00" 8
28 502-003-118-007 HYDRAULIC HOSE ASSEMBLY 1
29 502-003-118-008 HYDRAULIC HOSE ASSEMBLY 1
30 552-003-111-028 O-RING,-214,NITRILE,90 DURO 34
31 552-003-111-029 FLANGE HALF,SAE CD-61,12 64
32 552-003-109-013 HHCS,3/8-16X1-1/4" GR8 120
33 552-003-111-031 UNION BLOCK,SAE 12 FLANGE SAE8 1
34 552-003-111-030 TEE 1-1/16"-12 STR. THREAD 1
35 552-003-111-033 HHCS,3/8-16X3" GR8 8
36 552-003-111-034 FTG,HYD,BSPP,ST CON,12-12 2
37 552-003-111-035 FTG,HYD,BSPP,CAP,12 2
38 552-003-111-032 FTG,HYD,JIC,ST EL,6-8 1

Page 23
 BASE UNIT HYDRAULICS – DIAGRAM 3

ITEM PART NO. PART DESCRIPTION QUANTITY

5 552-003-109-014 LOCKWASHER,3/8" 132
20 502-003-118-003 CYL ASM,HYD,5.00"BORE X 6.00" 8
26 502-003-118-005 HYDRAULIC HOSE ASSEMBLY 7
27 502-003-118-006 HYDRAULIC HOSE ASSEMBLY 7
30 552-003-111-028 O-RING,-214,NITRILE,90 DURO 34
31 552-003-111-029 FLANGE HALF,SAE CD-61,12 64
32 552-003-109-013 HHCS,3/8-16X1-1/4" GR8 120

Page 24
BASE UNIT HYDRAULICS – LUBE FEED LINES

Page 25
 LUBE FEED LINES – DIAGRAM 1

ITEM PART NO. PART DESCRIPTION QUANTITY

13 552-003-111-012 CLAMP SET, HVY, SNGL - .63 ID 3
14 552-003-111-013 COVER PLATE, FOR HOSE CLAMP 3
15 552-003-111-014 HHCS,3/8"X1-3/4"LG GR5 6
16 552-003-111-015 FTG,HYD,JIC,SN BR TEE,6-6 1
17 552-003-111-016 FTG,HYD,JIC,NPT,M CON,6-6 1
18 552-003-110-028 PIPE SEALANT 250ml TUBE 0.01
19 552-003-111-017 FTG,HYD,JIC,CAP,6 2

Page 26
 LUBE FEED LINES – DIAGRAM 2

ITEM PART NO. PART DESCRIPTION QUANTITY

2 552-003-111-002 GROMMET,RUBBER 2-1/2" x 1-3/4" 1
6 552-003-111-005 NIPPLE 1-1/4"x31" 1
12 502-003-118-002 HYDRAULIC HOSE ASSEMBLY 1
13 552-003-111-012 CLAMP SET, HVY, SNGL - .63 ID 3
14 552-003-111-013 COVER PLATE, FOR HOSE CLAMP 3
15 552-003-111-014 HHCS,3/8"X1-3/4"LG GR5 6
18 552-003-110-028 PIPE SEALANT 250ml TUBE 0.01

Page 27
 LUBE FEED LINES – DIAGRAM 3

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-118-001 SUPPORT BRACKET 1
3 552-003-111-003 MULTI-CLAMP ASSEMBLY 1-1/4" 1
4 552-003-111-004 HHCS,3/8"X1-1/4" GR5 4
5 552-003-109-014 LOCKWASHER,3/8" 132
7 552-003-111-006 PIPE TEE 1-1/4" 1
8 552-003-111-007 RED. BUSH 1-1/4" x 3/8" 1
9 552-003-111-008 FTG,HYD,BSPP,NPT,M CON,20-20 1
10 552-003-111-009 FTG,HYD,BSPP,CAP,20 1
11 552-003-111-010 FTG,HYD,JIC,NPT,M EL,6-6 1
18 552-003-110-028 PIPE SEALANT 250ml TUBE 0.01

Page 28
 POWER ROTATE SYSTEM – 502-003-119

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-119-001 GEAR - DRIVE 144 TOOTH 1
2 502-003-119-002 HHCS,3/4"x2" Gr5 8
3 502-003-119-003 LOCKWASHER,3/4" 8

Page 29
 POWER ROTATE SYSTEM

ITEM PART NO. PART DESCRIPTION QUANTITY

13 502-003-119-011 GEARBOX,PLANETARY,53.78:1 1
30 552-003-119-016 MOTOR,HYD,2000 SERIES 1
31 552-003-119-017 SHCS,1/2"X1-1/2" 2

Page 30
POWER ROTATE SYSTEM

Page 31
POWER ROTATE SYSTEM – DIAGRAM 1

Page 32
 POWER ROTATE SYSTEM – DIAGRAM 1

ITEM PART NO. PART DESCRIPTION QUANTITY

4 502-003-119-004 PINION 17 TOOTH 1
5 502-003-119-005 LOCKING ASSY,RINGFEDER W/PILOT 1
6 502-003-119-006 GEARBOX BRACKET 1
7 502-003-119-007 HHCS, 3/4"-10x2-1/2" Gr8 6
8 552-003-108-017 CHW,3/4" 10
9 502-003-119-008 HHCS,1/2-13X2-1/2" GR5 FULLTHD 2
10 552-003-119-008 NUT,HEX 1/2"-13 Gr5 STD 2
11 502-003-119-009 ADAPTER PLATE - BREVINI 1
12 502-003-119-010 HHCS,3/4"-10X1-3/4" GR5 4
17 502-003-119-012 HHCS,5/8"X3-1/2" GR5 11
18 552-003-119-003 CHW,5/8" 22
20 502-003-119-014 GEARBOX COVER 1
21 552-003-111-004 HHCS,3/8"X1-1/4" GR5 4
22 552-003-118-004 CHW,3/8" 4
29 552-003-119-005 GEAR OIL,MOBIL 600,ISO VG 150 2

Page 33
POWER ROTATE SYSTEM – DIAGRAM 2

Page 34
 POWER ROTATE SYSTEM – DIAGRAM 2

ITEM PART NO. PART DESCRIPTION QUANTITY

13 502-003-119-011 GEARBOX,PLANETARY,53.78:1 1
14 552-003-111-022 ANTI-SEIZE&[Link]. #NS-160 0.01
15 552-003-119-009 HTF,JIC,BSPP ELBOW 4-2 1
16 552-003-119-010 FTG,HYD,JIC,CAP,4 1
18 552-003-119-003 CHW,5/8" 22
19 502-003-119-013 NUT,HEX 5/8" 11
23 552-003-119-011 HTF,ADAP,MALE BSPP FML NPT 6-6 1
24 552-003-119-012 NIPPLE 3/8"x4" EX HVY 2
25 552-003-119-013 FTG,HYD,NPT,F EL,6-6 1
26 552-003-119-014 FTG,HYD,NPT,COUPLING,6-4 1
27 552-003-119-015 AIR BREATHER 1/4"NPT 1
28 552-003-110-028 PIPE SEALANT 250ml TUBE 0.01
29 552-003-119-005 GEAR OIL,MOBIL 600,ISO VG 150 2
30 552-003-119-016 MOTOR,HYD,2000 SERIES 1
31 552-003-119-017 SHCS,1/2"X1-1/2" 2
32 552-003-119-022 FTG,HYD,BSPP,ST CON,8-10 2
33 552-003-119-023 FTG,HYD,BSPP,CAP,8 2

Page 35
GENERAL ARRANGEMENT

Page 36
GENERAL ARRANGEMENT

Page 37
GENERAL ARRANGEMENT

Page 38
BASE UNIT – 502-003-120

Page 39
 BASE UNIT – 520-003-120

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-120-001 MAIN FRAME,44 1
2 552-003-109-002 BEARING - SPHERICAL PLAIN 9
3 552-003-109-003 RETAINING RING,INTERNAL,2.812 9
4 502-003-120-002 THRUST PIN 3
5 502-003-120-003 LOCKNUT,HEX HVY ANCO 2-1/2"-4 3
6 502-003-120-004 WASHER,SPHERICAL 2-1/2" 3
7 502-003-120-005 SLEEVE,OUTER 1
8 502-003-120-006 OUTER SNAP RING 1
9 502-003-069 BABBITT 3
10 502-003-120-007 FRAME ARM SHIELD 4
11 552-003-109-009 COUNTERSHAFT BOX SHIELD 1
12 502-003-120-008 COUNTERSHAFT BOX SHIELD 1
13 502-003-068 BAKELITE 1"x1/8"x48" STRIPS 9
14 552-003-108-013 SHELLAC 0.02
15 502-003-114-002 THRUST ROLLER BEARING 1
16 552-003-109-011 BEVEL GEAR 1
17 552-003-109-012 KEY 1-1/2"SQx2-3/4" w/[Link] 2
18 552-003-109-019 SHCS,1"X2-1/2" 8
19 552-003-109-020 LOCKWASHER,1" 8
20 552-003-109-013 HHCS,3/8-16X1-1/4" GR8 2
21 552-003-109-014 LOCKWASHER,3/8" 2
22 552-003-109-015 SHIM,1/64" UNDER ECC. 1
23 552-003-109-016 SHIM,1/64" UNDER ECC. 1
24 552-003-109-017 SHIM,1/32" UNDER ECC. 4
25 552-003-109-018 SHIM,1/32" UNDER ECC. 4
26 502-003-107 PISTON RING-UPPER, 25.25"OD 1
27 502-003-114 ECCENTRIC ASSY,44H/SBS 1
28 502-003-111 HEAD & SHAFT ASSY,44 1

Page 40
 BASE UNIT – 520-003-120

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-120-001 MAIN FRAME,44 1
29 552-003-110 C'SHAFT BOX ASSY,38SBS/44SBS 1
30 502-003-118 BASE UNIT HYDRAULICS,44SBS 1

Page 41
Page 42
UPPER FRAME – 502-003-121

Page 43
Page 44
UPPER FRAME – DIAGRAM 1

Page 45
 UPPER FRAME – DIAGRAM 1

ITEM PART NO. PART DESCRIPTION QUANTITY

3 552-003-122-004 GREASE,MOBILGREASE XHP322 MINE 2
4 502-003-121-002 FELT STRIP 5/8" SQ. 57
7 552-003-119-003 CHW,5/8" 42
8 552-003-111-022 ANTI-SEIZE&[Link]. #NS-160 0.01
14 502-003-121-009 DRIVE RING,44 1
15 502-003-121-010 CAM FOLLOWER, 1-3/4" SB 4
16 502-003-119-003 LOCKWASHER,3/4" 4
17 502-003-121-011 NUT,HEX 3/4"-16UNF GR8 4
18 502-003-121-012 KEEPER 3
19 502-003-121-013 HHCS,5/8"X2-1/2" GR5 18
20 502-003-121-014 LINEAR BEARING STRIP 4
22 552-003-105-007 FTG,HYD,ST OR,HOL HEX PLUG,20 2
23 502-003-121-016 SUPPORT BOWL,44SBS 1
24 502-003-121-017 DRIVE KEY 3
25 552-003-122-019 SHCS,3/4"-10X2-1/4" Gr8 12
26 552-003-108-017 CHW,3/4" 12
27 502-003-121-018 DRIVE RING COVER,44SBS 1
28 502-003-119-013 NUT,HEX 5/8" 12
29 502-003-122 UPPER FRAME HYDRAULICS,44SBS 1

Page 46
UPPER FRAME – DIAGRAM 2

Page 47
 UPPER FRAME – DIAGRAM 2

ITEM PART NO. PART DESCRIPTION QUANTITY

3 552-003-122-004 GREASE,MOBILGREASE XHP322 MINE 2
4 502-003-121-002 FELT STRIP 5/8" SQ. 57
13 502-003-121-008 LOCKNUT,44SBS 1
29 502-003-122 UPPER FRAME HYDRAULICS,44SBS 1

Page 48
UPPER FRAME – DIAGRAM 3

Page 49
 UPPER FRAME – DIAGRAM 3

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-121-001 UPPER FRAME,44SBS 1
2 552-003-122-003 FTG,LUBE,1/8",STR,11/16"LG 3
3 552-003-122-004 GREASE,MOBILGREASE XHP322 MINE 2
4 502-003-121-002 FELT STRIP 5/8" SQ. 57
5 502-003-121-003 PIN, RETAINER 3
6 502-003-121-004 SHCS,5/8"-11X8" 12
7 552-003-119-003 CHW,5/8" 42
8 552-003-111-022 ANTI-SEIZE&[Link]. #NS-160 0.01
9 502-003-121-005 THRUST PIN BUSHING 3
10 552-003-109-005 RETAINING RING 3.700"ID 3
11 502-003-121-006 PIPE CAP 4" 3
12 502-003-121-007 SPACER FOR 44&1110 CONE ONLY 3
15 502-003-121-010 CAM FOLLOWER, 1-3/4" SB 4

Page 50
UPPER FRAME – SECTION VIEWS

Page 51
 UPPER FRAME – SECTION VIEWS

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-121-001 UPPER FRAME,44SBS 1
2 552-003-122-003 FTG,LUBE,1/8",STR,11/16"LG 3
3 552-003-122-004 GREASE,MOBILGREASE XHP322 MINE 2
4 502-003-121-002 FELT STRIP 5/8" SQ. 57
5 502-003-121-003 PIN, RETAINER 3
6 502-003-121-004 SHCS,5/8"-11X8" 12
7 552-003-119-003 CHW,5/8" 42
8 552-003-111-022 ANTI-SEIZE&[Link]. #NS-160 0.01
9 502-003-121-005 THRUST PIN BUSHING 3
10 552-003-109-005 RETAINING RING 3.700"ID 3
11 502-003-121-006 PIPE CAP 4" 3
12 502-003-121-007 SPACER FOR 44&1110 CONE ONLY 3
13 502-003-121-008 LOCKNUT,44SBS 1
14 502-003-121-009 DRIVE RING,44 1
15 502-003-121-010 CAM FOLLOWER, 1-3/4" SB 4
16 502-003-119-003 LOCKWASHER,3/4" 4
17 502-003-121-011 NUT,HEX 3/4"-16UNF GR8 4
18 502-003-121-012 KEEPER 3
19 502-003-121-013 HHCS,5/8"X2-1/2" GR5 18
20 502-003-121-014 LINEAR BEARING STRIP 4
21 502-003-121-015 EPOXY KIT,FAST CURE,50mL 1
22 552-003-105-007 FTG,HYD,ST OR,HOL HEX PLUG,20 2
23 502-003-121-016 SUPPORT BOWL,44SBS 1
24 502-003-121-017 DRIVE KEY 3
25 552-003-122-019 SHCS,3/4"-10X2-1/4" Gr8 12
26 552-003-108-017 CHW,3/4" 12
27 502-003-121-018 DRIVE RING COVER,44SBS 1
28 502-003-119-013 NUT,HEX 5/8" 12
29 502-003-122 UPPER FRAME HYDRAULICS,44SBS 1

Page 52
UPPER FRAME – CYLINDER ASSEMBLY

Page 53
 UPPER FRAME – CYLINDER ASSEMBLY

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-121-001 UPPER FRAME,44SBS 1
3 552-003-122-004 GREASE,MOBILGREASE XHP322 MINE 2
14 502-003-121-009 DRIVE RING,44 1
20 502-003-121-014 LINEAR BEARING STRIP 4
21 502-003-121-015 EPOXY KIT,FAST CURE,50mL 1
29 502-003-122 UPPER FRAME HYDRAULICS,44SBS 1

Page 54
Installation Procedure for Turcite-B Linear Bearing Material

1. Surface Finish Preparation.

Sand the metal surface with 40 grit sandpaper. Surface roughness of 125-250 min is required.

2. Cleaning Bonded Surfaces.

Thoroughly wipe down metal surface with lacquer thinner. Wipe multiple times if necessary to
thoroughly clean surface. All dirt and oil must be removed to ensure proper bonding. Let surface
air dry. Wipe down etched surface of Turcite material with lacquer thinner and allow to air dry.
The etched side is identified by its brown to black colour. Let surface air dry.

3. Final Preparation of Surfaces.

After the etched side of Turcite material and the metal bonding surface are clean and dry, wipe
each surface with a clean white lint free cloth saturated with pure isopropyl alcohol (do not use
the diluted variety). This removes any surface residue. Repeat if white cloth shows any dirt or
oil. Allow surfaces to air dry. Do not use compressed air! Take care not to touch or let surfaces
become contaminated before bonding. Final cleaning should be done just prior to applying
adhesive.

4. Bonding the Two Surfaces.

Ambient temperature should be at least 60 °F. Using an application gun and a new mixing
nozzle, apply a thin, even layer of fast cure Waylock bonding adhesive to both surfaces. Apply
adhesive to the etched side of the Turcite material. To ensure the proper amount is applied to
each surface, use a serrated spatula to spread the adhesive. Using clamps or weights, apply a
light contact pressure of 3 to 10 psi to hold the bonded surfaces together. Allow 6 hours to cure
before use.

Page 55
UPPER FRAME HYDRAULICS – 502-003-122

Page 56
 UPPER FRAME HYDRAULICS

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-122-001 CYL,HYD,5.00"BORE X 1.03" 6
2 502-003-122-002 SHCS,3/4"X3-3/4" 6
3 552-003-111-022 ANTI-SEIZE&[Link]. #NS-160 0.01
4 552-003-108-017 CHW,3/4" 6
5 503-003-001-029 FTG,HYD,JIC,ST EL,6-6 1
6 502-003-122-003 FTG,HYD,BSPP,ST EL,6-6 2
7 552-003-122-012 FTG,HYD,JIC,ST CON,6-6 20
8 502-003-122-004 HYDRAULIC HOSE ASSEMBLY 10
9 503-003-001-030 FTG,HYD,JIC,ST CON-SN,6-6 1
10 503-003-001-031 QCOUPLING,HYD,ST OR,MALE,6-6 1
11 503-003-001-032 QCOUPLING,HYD,PLUG/CAP,6 1
12 503-003-001-028 FTG,HYD,BSPP,CAP,6 2

Page 57
ANTI-SPIN – 502-003-123

Page 58
ITEM PART NO. PART DESCRIPTION QUANTITY
16 502-003-123-001 BOTTOM PLATE,38/44 1
21 552-003-113-019 PLUG,3" SQ HD 1
22 552-003-113-020 FTG,HYD,JIC,BH UN EL,10-10 2
23 552-003-113-021 FTG,HYD,JIC,BH UN EL,6-6 2
28 503-003-001-029 FTG,HYD,JIC,ST EL,6-6 1
29 552-003-113-024 FTG,HYD,JIC,ST EL,12-16 2
30 552-003-113-025 FTG,HYD,JIC,REDUCER,12-10 2
31 552-003-113-026 HYDRAULIC TUBE ASSEMBLY,3/8" 1
32 552-003-113-027 HYD TUBE ASSEMBLY 3/8" DIA. 1
33 552-003-113-028 HYD TUBE ASSEMBLY 5/8" DIA. 2
37 502-003-124 ANTI-SPIN HYDRAULICS,44SBS 1

Page 59
Page 60
 ANTI-SPIN

ITEM PART NO. PART DESCRIPTION QUANTITY

1 552-003-113-001 DRIVE TANG 1
2 552-003-113-002 SHCS,1/2"-13X4" 6
3 552-003-108-016 THREADLOCKER,LOCTITE#271,50mL 0.02
4 552-003-113-003 SLIDER PLATE 1
5 552-003-113-004 ANTI-SPIN ADAPTER PLATE 1
6 552-003-113-005 SHCS,1/2"-20UNFx1-1/4" 5
7 552-003-113-006 THREADLOCKER,LOCTITE#242,50mL 0.02
8 552-003-113-007 GEARBOX - 19.25:1 SERIES 1 1
9 552-003-113-008 O-RING,-275,NITRILE,70 DURO 1
10 552-003-113-009 SHCS,9/16"-12UNCX2-1/2" 9
11 552-003-113-010 WASHER,STAT-O-SEAL 14MM 9
12 552-003-113-011 CHW,9/16" 9
13 552-003-113-012 LOCKNUT,9/16"-12 TOPLOCK HEX 9
14 552-003-113-013 FTG,HYD,JIC,NPT,M EL,6-4 1
15 552-003-110-028 PIPE SEALANT 250ml TUBE 0.01
16 502-003-123-001 BOTTOM PLATE,38/44 1
17 552-003-113-018 O-RING CORD,NITRILE,1/8" DIA 7.15
18 552-003-113-016 ADHESIVE,LOCTITE495,0.1OZ TUBE 0.1
19 552-003-113-017 HHCS,3/4"X1-1/2" GR5 12
20 552-003-108-017 CHW,3/4" 12
21 552-003-113-019 PLUG,3" SQ HD 1
22 552-003-113-020 FTG,HYD,JIC,BH UN EL,10-10 2
23 552-003-113-021 FTG,HYD,JIC,BH UN EL,6-6 2
24 502-003-103 MOTOR,HYD 1.35 CU IN/REV 1
25 552-003-113-022 O-RING,-045,VITON,90 DURO 1
26 552-003-113-023 SHCS,1/2"X1-1/4" 2
27 552-003-105-003 LOCKWASHER,1/2" 2
28 503-003-001-029 FTG,HYD,JIC,ST EL,6-6 1
29 552-003-113-024 FTG,HYD,JIC,ST EL,12-16 2
30 552-003-113-025 FTG,HYD,JIC,REDUCER,12-10 2
31 552-003-113-026 HYDRAULIC TUBE ASSEMBLY,3/8" 1
32 552-003-113-027 HYD TUBE ASSEMBLY 3/8" DIA. 1
33 552-003-113-028 HYD TUBE ASSEMBLY 5/8" DIA. 2
34 552-003-113-029 GEARBOX COVER,ANTI-SPIN 1
35 552-003-113-030 HHCS,1/2"-13X3/4" 3
36 552-003-113-031 WASHER,CUT 1/2" 3
37 502-003-124 ANTI-SPIN HYDRAULICS,44SBS 1

Page 61
ANTI-SPIN HYDRAULICS – 502-033-124

Page 62
 ANTI-SPIN HYDRAULICS

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-124-001 HYDRAULIC HOSE ASSEMBLY 1
10 552-003-112-005 HYDRAULIC HOSE ASSEMBLY 1
11 502-003-124-002 HYDRAULIC HOSE ASSEMBLY 1
16 502-003-124-003 HYDRAULIC HOSE ASSEMBLY 1
17 552-003-112-007 HYDRAULIC HOSE ASSEMBLY 1
22 552-003-112-009 CLAMP SET,TWIN - 1.00 ID 3
23 552-003-112-010 CLAMP,COVER PLATE,TWIN 3
24 552-003-112-011 HHCS,5/16"-18x1-1/2" Gr5 3
25 552-003-112-012 CLAMP SET,TWIN - .50 ID 2
26 552-003-112-013 CLAMP,COVER PLATE,TWIN 2
27 552-003-112-014 HHCS,5/16"-18x1-1/4" Gr5 2
28 552-003-112-015 CABLE TIE .30"x14.5"LG 2

Page 63
ANTI-SPIN HYDRAULICS

Page 64
 ANTI-SPIN HYDRAULICS

ITEM PART NO. PART DESCRIPTION QUANTITY

2 503-003-001-020 FTG,HYD,JIC,SN EL,6-6 1
3 503-003-001-021 FTG,HYD,JIC,ST CON,6-8 1
4 502-003-104 MANIFOLD ASSY,ANTI-SPIN 1
5 552-003-112-002 HHCS 3/8"-16x3-1/2" Gr8 2
6 552-003-109-014 LOCKWASHER,3/8" 2
7 552-003-112-003 NUT,HEX 3/8"-16 Gr2 2
8 503-003-001-023 FTG,HYD,JIC,ST CON,10-10 2
9 503-003-001-024 FTG,HYD,JIC,SN EL,10-10 1
12 503-003-001-025 FTG,HYD,BSPP,ST CON,6-8 1
13 503-003-001-026 FTG,HYD,BSPP,RUN TEE,6 1
14 503-003-001-027 FTG,HYD,JIC,BSPP CON-SN,6-6 1
15 503-003-001-028 FTG,HYD,BSPP,CAP,6 1
18 503-003-001-029 FTG,HYD,JIC,ST EL,6-6 1
19 503-003-001-030 FTG,HYD,JIC,ST CON-SN,6-6 1
20 503-003-001-031 QCOUPLING,HYD,ST OR,MALE,6-6 1
21 503-003-001-032 QCOUPLING,HYD,PLUG/CAP,6 1

Page 65
 ANTI-SPIN HYDRAULICS

ITEM PART NO. PART DESCRIPTION QUANTITY

1 502-003-124-001 HYDRAULIC HOSE ASSEMBLY 1
17 552-003-112-007 HYDRAULIC HOSE ASSEMBLY 1
25 552-003-112-012 CLAMP SET,TWIN - .50 ID 2
26 552-003-112-013 CLAMP,COVER PLATE,TWIN 2
27 552-003-112-014 HHCS,5/16"-18x1-1/4" Gr5 2

Page 66
 ANTI-SPIN HYDRAULICS

ITEM PART NO. PART DESCRIPTION QUANTITY

10 552-003-112-005 HYDRAULIC HOSE ASSEMBLY 1
11 502-003-124-002 HYDRAULIC HOSE ASSEMBLY 1
22 552-003-112-009 CLAMP SET,TWIN - 1.00 ID 3
23 552-003-112-010 CLAMP,COVER PLATE,TWIN 3
24 552-003-112-011 HHCS,5/16"-18x1-1/2" Gr5 3

Page 67
C'SHAFT BOX ASSY – 552-003-110

Page 68
 C'SHAFT BOX ASSY – DIAGRAM 1

ITEM PART NO. PART DESCRIPTION QUANTITY

9 552-003-110-009 ADJUSTING NUT LOCKWASHER 1
10 552-003-110-010 LOCKWASHER KEY 1
11 552-003-110-011 ADJUSTING NUT 1
12 552-003-110-012 O-RING,-237,NITRILE,70 DURO 1
13 552-003-110-013 OIL GUARD 1
14 552-003-110-014 OIL SEAL 3-1/2" 1
15 552-003-110-015 O-RING,CUSTOM,10.603"IDx0.139" 1
16 552-003-110-016 HHCS,1/2"X1-1/4" GR5 4
17 552-003-110-017 WASHER,STAT-O-SEAL 1/2" 4

Page 69
 C'SHAFT BOX ASSY – DIAGRAM 2

ITEM PART NO. PART DESCRIPTION QUANTITY

1 552-003-110-001 COUNTERSHAFT BOX,38/44 1
2 552-003-110-002 FTG,NPT,HOL HEX PLUG,12 1
3 552-003-110-003 HHCS,1"X4-1/2" GR5 8
4 552-003-110-004 CHW,1" 8
5 552-003-110-005 PIPE,SCHED 40,01.000 8
7 552-003-110-007 BEARING CONE 2
8 552-003-110-008 BEARING CUP 2
20 552-003-110-020 SHIM,.008"THICK CTRSFT BOX 2
21 552-003-110-021 SHIM,.015"THICK CTRSFT BOX 2
22 552-003-110-022 SHIM,.035"THICK CTRSFT BOX 2
23 552-003-110-023 SHIM,.062"THICK CTRSFT BOX 2
24 552-003-110-024 O-RING,-459,NITRILE,70 DURO 1
25 552-003-110-025 AIR BREATHER 3/4"NPTF 1
26 552-003-110-026 PIPE CPLG. 3/4" 1
27 552-003-110-027 NIPPLE 3/4"x3" 1
28 552-003-110-028 PIPE SEALANT 250ml TUBE 0.01

Page 70
 C'SHAFT BOX ASSY – DIAGRAM 3

ITEM PART NO. PART DESCRIPTION QUANTITY

6 552-003-110-006 COUNTERSHAFT,38/44 1
7 552-003-110-007 BEARING CONE 2
8 552-003-110-008 BEARING CUP 2
18 552-003-110-018 BEVEL PINION 1
19 552-003-110-019 TAPER KEY 7/8"X7/8"X5-1/4" 1

Page 71
C'SHAFT BOX ASSY – 552-003-110

Page 72
C'SHAFT BOX ASSY – 552-003-110

Page 73
 C'SHAFT BOX ASSY – 552-003-110

ITEM PART NO. PART DESCRIPTION QUANTITY

9 552-003-110-009 ADJUSTING NUT LOCKWASHER 1
10 552-003-110-010 LOCKWASHER KEY 1
11 552-003-110-011 ADJUSTING NUT 1
12 552-003-110-012 O-RING,-237,NITRILE,70 DURO 1
13 552-003-110-013 OIL GUARD 1
14 552-003-110-014 OIL SEAL 3-1/2" 1
15 552-003-110-015 O-RING,CUSTOM,10.603"IDx0.139" 1
16 552-003-110-016 HHCS,1/2"X1-1/4" GR5 4
17 552-003-110-017 WASHER,STAT-O-SEAL 1/2" 4

Page 74