Hifi €NGINé
For more Hi-Fi manuals and set-up information
please visit www.hifiengine.comSERVICE MANUAL
INTEGRATED STEREO AMPLIFIER
LINEAR & DD/DC
SANSUI AU-D7/D5
RY tm
SANSUI ELECTRIC CO., LTD.
ey] y1. BLOCK DIAGRAM
amc
Equalizer Presence
put Setecor
2 Ef
- Feo Selector
Tae Sw
Relay
Xt
L =
‘Speakers Sw
Tj] 14
weaicotr | siae
2. OPERATIONS
2-1. Occurrence of switching distortion in a B-class ampli
(Operation of super linear A-class circuit)
tn general, when bi-polar transistors are operated in a Blass ampl-
fier, the switching distortion fs inevitably produced, There exist a
few circuits which can eliminate this switching distortion; however,
4 remarkable effect has been achieved on reducing the switching di
tortion by using twortransatorcirult designed by SANSUI.
A, Occurrence of switching distortion in a B-class amplifier
1) Bias voltage when no signal is applied
In order to operate a class amplifier, iis necessary to keep a small,
current flowing through the power transistors Therefore, a bias
‘oltage should be applied tothe transistors.
Fig. 1 shows how the bias voltage is developed when no signal is ap-
plied.
First, the bias voltage between points @ and @ at the power
stage fs a constant voltage of 2.4V.
* Next, looking through the bias voltage distribution over the
power stage, since avery small currents flowing when no signal
is applied, the voltage drop across the emitter resistor RE is as
small as can be considered to be negligible. Accordingly, each
voltage between points @) and ©) or between points @) and ©
is equal tthe sum total 1.2V of two base-emitter voltages Vee
of TRI and TR3 or TR2 and TR4, respectively. In addition, the
voltage between the middle point © and the ground i zero,
Fig.
jer and its prevention circuit
2) Bias voltage in operation and occurrence of switching distortion
(See Fig.2)
Now, when a signal current Is passed through the NPN type power
transistor TRI, the base-emitter voltages Vee of TRI and TR3 and
the voltage across the emitter resistor Re also Increase. Accordingly,
the voltage between points (@ and © changes to 1.9V. On the
other hand, since the voltage Between points (@) and @) Is main-
tained at 2.4V, only a voltage of 0.5V is applied to between two
points (@) and © as the bias voltage ofthe PNP type power transi
tors TR2 and TR4. Therefore, the translators TR2 and TR4 are Kept
ina cutoff state or a reverse bias state, Fig 3 shows this condition,
indicating that the switching of pusrpull operation is in a crtcl
state
Fig.2
Fig. 33) Occurrence of switching distortion caused by power transistors
themselves
Im the case of a Blass amplifier, the transistors are r
turned on or off while flowing a lage current.
When the base carrer of a power transistor is charged or discharged
‘under application of a high voltage, the base storage effect keeps a
forward current flowing therethrough for a while even after the for-
ward voltage has been cut off, or causes a backward current to flow
‘therethrough when the reverse voltage is applied thereto, as shown,
in Fig. 5. Ths isthe cause of occurrence of switching distortion, and
the higher the frequency, the bigger the switching distortion,
eatedly
B. Switching distortion prevention circuit
‘To eliminate the switching distortion, itis possible to consider some
countermeasures, for instance, such as improvement of the bias clr-
cuit or adoption of high speed switching power transistors
1) Bias circut to eliminate switching distortion
There are two methods or two bias cicults to eliminate the distor.
tion as follows:
4) A method Is to detect an increment in the sum total ofthe base-
emitter voltage Vee of the power transistor on the operation
side and the voltage developed across the emitter resistor Re, in
‘order to increase the bias voltage, which is called Positive Feed-
back Operation. In this case, however, It should be avoidable
that the feedback gain exceeds one (1) because this will cause
the power transistors to break down.
The other method is to detect a decrement in the sum total of
the base-emitter voltage Vee of the power transistor on the in-
‘operation side and the voltage developed across the emitter re
sistor, In order to increase the bias voltage, which is called Nega-
tive Feedback Operation.
Although this operation is very stable, the circuit operates only
during a half cycle while the power transistors are not in opera-
tlon.
‘Sansui has developed very stable bias circult, which can realize the
above-mentioned two methods by using only two transistors,
2) Positive Feedback Operation (Se Fig. 6)
In ths circuit, a voltage increment in the sum total of the base-emit-
ter voltage Vee of the power transistors on the operation side and
the Yam azo te err ape amon ey be
tween points @ and ©).
‘Therefore, even if the voltage between points @) and © increases,
since the voltage between points (@ and (B) Increases by that In-
crement, the power transistor on the inoperation side are not cut
off
To describe in more detall, when the power transistors operate and
4 current flows therethrough, the base-emitter voltages Vet of
transistors KQN1, 12, and 13 and a voltage across the resistor KR37
increase. In this case, since the voltage between points ©) and ©)
‘equals to that between points ©) and @, the voltage increment
27085 the resistor KR3T equals to the voltage between points
and ©. In addition, each base-emitter voltage Vee of the transistors
KQ12 and 13 almost equal tothe voltage across the diodes KD3 and
4. As a result, the voltage between points (@) and )increases by a
voltage corresponding to that between points @) and (). Furth
2 the transistor KQ8 acts approximately as a constant current
cult, a voltage increment between points ©) and ©) is added to
that between points @) and @), thereby keeping the constant bias
current of the PNP type transistors flowing therethrough and pre-
venting the transistors from being cut off. Further, since the tran-
sistor KQB operates as an emitter follower inthis bas eicut, ti
impossible for the operation gain to exceed one (1).
Q
3) Negative Feedback Operation (See Fig. 6)
‘A negative feedback circuit is formed when each divided voltages be-
tween points ©) and ©, and between points Gand @ are applied
to the base of the transistor kQS during a halfcycle on the operat:
Ing side.
Fig. 5
‘When the power transistors are in operation, however, since the vot:
age between points ©) and ()is high and the internal resistance of
the diodes KD3 and 4 Is small, the curcent flowing through between
points © and GD increases, therefore, the negative feedback crcult
oes not almost function.
Next during a half-cycle on the inoperating side, since the voltage
between points © and © is tow and the internal resistance of the
diodes KDS and 6 is are, a suficlent negative feedback operation
is performed.
‘To describe this operation In more detail, the PNP type power tran-
sisior becomes inoperative and the voltage between points ©) and
decreases, Asa result the current flowing between points © and
decreases and the voltage between points @) and @) also de
(On the other hand, since an almost constant current Is flowing
‘through the transistors QB and 10, voltage between emitters of KQ8
and 10 is kept constant. As a reaut, the transistors QB and 10 are
cut off and therefore the voltage between points @) and @) in-
creases. Therefore, since the current flowing through the power
transistors on the inoperative side increases, thus preventing the
ower transistor trom belng cut off and the switching distortion
from being produced (See Fig. 4).
Figs 7 and 8 shows the waveforms of the base-emitter voltage Vee
in comparison between the two bias circuits before and after im-
provement.
+8
Fig.7 Fig. 82-2, Tone control operation Fi. wu,
CCare must be exercised when handling this tone control circuit, be-
cause this differs from the conventional one.
The tone and loudness control circus are provided with this cir
cuit configuration, as shown in Fig. 9.
The operation is as follows:
1) When the tone switch is turned OFF, the tone control circuit is
disconnected, but only the loudness circuit operates in ON and
OFF function,
2) When the tor
ich and loudness switches are both turned ON,
the loudness circuit operates but the tone control circuit does tos Tat
‘not operate.
3) When the tone switch is turned ON and loudness switch Is turned
OFF, the tone control circuit operates. In this case, however, the
‘output of the tone control circuit is connected to the middle
position of the main volume control, the same frequency charac-
teristics asin loundness control can be obtained. Therefore, when Fig. 10
rotating the main volume control clockwise from the middle
position, the rate of change in tone enhancement decreases to-
‘ward and does not vary near the maximum. On the other hand,
‘when rotating the main volume control counterclockwise, the
rate of change in tone increases varies as shown in Fig. 10,
1 Since some of capacitors and resistors are
3. PARTS LOCATION & PARTS LIST Bm fro the Common Pa ie
3-1, F-3225 Equalizer Amp. Circuit Board (stock no, oosasso: = au-o7)o7078so1- AU-08)
Component Side
nae
tae
af
ea agiateie’ areata
Parts List
Parts No. Stock No. Description PartsNo. Stock No. Description
Transistor ‘Diode
11 03067400,1 asctB4s FE iY 03111600 1524730
102 03067400,1 28C1845 FE
103 03067400;1 2sc1B45 FE Varistor
faa 03010900,1 2592 FE 1203401500 Mv-12
105 —ogo10900,1 2sA992_ FE 13 03401700 v.03,
¥as —03067400,1 2Sc1845 FE
107 03085201.2 280438. EF iR22,23 00183100470 IW NLR.
jaa 0303360112 2SB560MP" E, F iR93,94 0181100 228 1W NLR.
oreT 0S! 07200500 Slide Switch, selector
iFT1,2 03703402~5 2SK163_L1,L2,M1,M2 ©S2___07200200 _ Slide Switch, rec out selector3-2. F-3233 Control Circuit Board (stock No.
Component Side
(00629501=AU07/07079301-AU05)
A B 1 c D
1
4 = 4-9399
2
Parts List
PartsNo. Stock No. PartsNo. Stock No. Description
‘Transistor iVA3_—07199800,1 Variable Resistor 50kA (8) x 2,
jQ203067400,1 2sc184s FE subsonic bass
iQ303067400,1 2sc1845 FE
jQ4 —03010900,1 2sa992 Fe js2___ 07199100
iVA2 —07199800,1 Variable Resistor 50k8 (8) x 2,
presence
3-3. F-3222 Protector Circuit Board (stock No, 00628301-aU.07jor078201~AU-05)
Component Side
A B T c
ale 7
2
arr we
3222
R cH” H
Parts Lit
PartsNo. Stock No, Description PartsNo. Stock No. Description
R38 00190600 4.79 2W NAR. 1800187000 2.2K. 2W NALA
KRS9 00185500108 2W NALA
RaQ 00185500108 2W NIA IRL1,2. 07198400 Relay
KL1 42908700 Peaking Coil tH mR1,2 00170300 10k 1W NLA.
03010900,1 2SA992 F,E oDiee!
Seprowcont Zoasme FF mO1~4 03118700 €RON302 (AU-05)
ane mei 00380500 10000F soov cc.
ett aseectaa tC HAtenoe me3,4 04605270 15000uF 63V €.C. (AU.D7)
07253700 _9000uF 63V €.C. (AU-05}
Diode
1I~4 09117700 106-23-4. F-3221 Power Amp. Circuit Board (steck No, 00628201-aU.07)07078101-AU.05)
Component Side
Parts List
jartsNo. Stock No. Description PartsNo. Stock No. _Deseription
‘Transistor ‘Diode
kan 2scisas FE KOI,2_ 03401700 MV-103 (Varistor)
ko2 2scie4s FE kO3~7 03111600 1824730
kaa, 28A992 FE OB 03103500 100.2
kaa 2SA002 FE kO9 03111600 1524730
kos, 28C1735 0, kOI0 031035001002
kas 2SA030 8B, V
i Boon ay KTHI,2 03201800 Thermistor
Kant 2801735, E ‘Zener Diode
Karz 2 280958. 0, kDz1 03171900 ROATF-B
O13 03068100;1 2sc2581NLB O, Y (AU-07), kOZ2 03179000 -RDI3E-8
(03067600; 1 28C2580NLB_ 0, ¥ (AU-D5) kR3 00179600 1.2kM 1W NLR.
O14 030072012 28A850 D,E KRd 00210000 -S0Kt 1/20 MA.
kaIs — 09083101,2 258528 D,
KAS 002K SKN 1/20 WM.
KQI6 030114001 _2SATTOENLB 0, ¥ (AU-07) thay copie Gaanae owc
033M x2 SW CAR,
11001 2SAT10BNLB 0, ¥ (AU
(03011100; 1 2SATIO5NLB 0, ¥ (AU-D5) iessit anseiapsteissee Seay fe
oreT KVR1 10341500 Semi Variable Resistor
KFT! 071100001 wPAGBH LM 1008 (6), DC OV
"Note: The circuit board,F-3224, F-3230, F-3236, F-3226, F-3232, F-3228, F-3237, F-3231, F-3223 & F-3417 are not supplied as the
assembled. However, the individual parts on the circuit board are provided by orders.
3.6. F-3224 Speaker Selector Circuit Board 3-7. F-3230 Indicator Circuit Board
Component Side Component Side
288s
Parts Lis Parts List
Parts No. Stock No, Description PartsNo Stock No. Dascription
oR11.12 00179200 1k 1W NLR, FPL1~6 07193600 Pilot Lamp 80V 70mA
085 07194000 Push Switeh3.5, F-3227 Power Supply Circ
Component Side
Parts List,
PartsNo. Stock No. Description
kRA3L 001878002208 2W NLR.
kRA3R 00187800 220 2W NIA
Transistor
mQ1 03084801,2 250358 0, E
90a6101!2 2803570. E
maz __03067400,1_28C1845 FE
INDICATOR")
Board (Stock No, 00628801-AU07/07078701=AU.05)
(03010900,1 2S992 FE
03033101/2 288528 D/E
03034401/2 288527 D.E
ms 030848012 280358 OE
o3086101,2 250357 D.E
mas 030628012. 28C1735 0, E
‘Diode
mS 03117000 --AB.152
mO6 03117700 T0E2
mO7 07117000 -—-RB.152
‘Zener Diode
m0Z1,2 03172300 ROSF-8
mDZ3' 03163100 ROISE-B
mR4 00180200 150 1W NALA. (AU-D7)
00179700 120 1W N.I.R. (AU-DS}
mR9 0180200150 IW NLR. (AU-07)
(001707001201 1W NR. (AU-D5]
mR14 001791001008 1W NLR
mC2 00380500 10000pF S0ov c.c.
sic
nic2 03610000 -TA7318°
RO 001813002 2eR TW NIA.
nci 00306800 IMF SOV EB.
VAI 10351000 Semi Variable Resistor
3&0 (8)
04 07193000 Push Switch, output power
display,
0124306000 __ Head Phone Jack
3.8. F-3236 Bias Compensation Circuit Board
Component Side
Parts List,
PartsNo, Stock No. Description
‘eTransistor
KOs 03067400,1 2sc184s FE
koe 03067400, 2sc1845 FE
ka10 03010900; 1 _28A902' FE
kVR2 10353100 Semi Variable Resistor
kf (8), bias
3.9. F-3226 Input Selector SW. Circuit Board
Component Side
at
A
’
Parts List
PartsNo. Stock No.
st 07200100
Push Switch3-10, F-3232 Tone Control Circuit Board
Component Side
Pars Une
PartsNo, Stock No. Description Parts No. Stock No. Description
Transistor iVR4 07199000 Variable Resistor Sk®@ x 2, bass
jar 09067400,1 2sc1845 FE iVAS 07199600 Variable Resistor Ski? x 2; treble
iVR1—07190700,1 Variable Resistor 260k (MIN), JS1 07190200 Push Switch, tone
balance 08307199200 _Rotary Slide Switeh, mode
3-11. F-3228 Power Indicator Circuit Board
Component Side
SS
AZ
pA
Parts List
Parts No. Stock No.
alc
nicl 03618200 1R2406
ALDI 07187600 Light Emitting Diode
GL-12R13.
"PL? 07201600 Lamp 8V 180 ma,
APL 07201600
Lamp BV 180 ma.
3-12. F-3237 Master Volume Circuit Board
Parts List
martsNo. Stock No. Description
IVR —_07199600,1 Variable Resistor 100k9 (8) x 2
3-13, F-3231 Input Selector Circuit Board
Component Side
3-14. F-3223 Power Fuse Circuit Board
Parts List
Parts No. StockNo. Description
aun?
PFI 07188600 Fuse 250 3A (220V ~ 240V)
(07189200 Fuse 250V 6A (100V ~ 120)
nuns
PFI 07188700 Fuso 250 25A (220V ~ 240V)
07189100_ Fuse 250V 5A (100V ~ 120)
3-15. F-3417 Recti
Circuit Board (Av-07 ony)
Parts List,
Parts Stock Ne
‘Diode
mO1 03112900 $$3
mO2__03113000$S.3R
Abrevtion4. OTHER PARTS
4-1. Front View
Parts List
PartsNo, StockNo. _Deseription PartNo. Stock No. Deseription
2.9 07554100 Push Knob Asty, input selector
107558600 Bonnet 2410 07540600 Indicator Piate (A)
2 07856240 Front Panel Ass'y (AU-07) 2.11, 71061500 Push Knob Ass’, loudness
(07665900 Front Panel Ass'y (AU-D5) 3 53198500 Push Knob, power
21 07553900 Push Knob Ase'y, speaker 4 24306000 Head Phone Jack
22 07220700 Light Emitting Diode (Red) 5 53196200 Knob, tone control
23 58072800 Masking Sheet 8 07614400 Knob; balance, rec selector, mode
2-4 60580800 Push Knob Guide 7 53196400 Knob, volume
25 71061500 Push Knob Ass'y, range selector, display 8 © 50485300 Masking Sheet
28 07541200 Meter Window
27 07553800 Push Knob Assy, tone 9 07723600 Indicator Plate Ass'y (AU-D7)
28 07540700 Indicator Plate (8) (07856330 Indicator Plate Ass'y (AU-D5)
29 07553900 Push Knob Assy, input selector,
2:10 07540600 Indicator Plate (A) 10 88079500 Leg
2-11 07522500 Push Knob Ass'y, loudness,
3 §3195000 Push Knob, power
4 24306000 Head Phone Jack
5 53195600 Knob, tone control i
6 07554200 Knob, balance, rec selector, mode Farts List
783195600 PartsNo. Stock No. Description
8 50485300
1 18003201 Power Transformer (AU-D7)
07201201 Power Traneformor (AU-D5)
1 07685700 Bonnet 2 38106000 strain Relief
2 07723710 __Frant Panol Ast'y (AUO7) 3 38004700 Power Supply Cord
(07666000 Front Panel Ass'y (AU-D5) 4 07189600 AC Outiet
24 07854100 Push Knob Ast'y, speaker 5 07183300 8P Output Terminal
22 07220700 Light Emitting Diode (Red) © 22007100 4P Input Terminal, tape 1,2
23 55072800 Masking Sheet 7 22007200 6P Input Terminal, phono, tuner, aux
2-4 69560800 Push Knob Guide 8 22301600 Ground Terminal
2.5 71081500 Push Knob Assy, range selector, 9 07200600 Wire
26 07541200 Meter Window 10 11318900 Push Switch, power
27 07854000 Push Knob Assy. tone
28 07540700 _ Indicator Plate (B) C18 00386000 _10000pF_I50V C.c.4-2. Top View
- N o t+ wo
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if sees eeeeeece ———_ i HE ae eee eee |
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£58
558 '
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!
TON @—$— |
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a a 1% Note syigh ie)
— mabe! | REC ov7 SELECTOR Sp(and)
- —— 1. aux F322
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me ae 4, SOURCE
=] ae 5. SDI D2
¢ : 7 2 6 Sozor
nthe nen kn ie = °° ° 8”. 33 (a~c) F-3232
ROWER AMP (k) L-CH KOI, ROZTFB —X0,,MVIO3_ Ae 2SA939(BV) Kp glOD-2 ene
| KET PPAGBH(L,M) ——Ad,2,9.9 2SCIBASIE,F) ds, 2SCIT3BIO,E) Kh.,.351S24730 kp 2SD3BB(0,E) Kd); 2SC2581(0,Y) 2 1:3 2. STEREO
7 7 Eo 7 7 7 % LAR
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a toat SR
aL. TONE Sy(and) F-3232
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F * LOUDNES S;(a~d) F-3233
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ee Va iL
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Ss ~ a_bea eee eee hie Me ae 7
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FS
‘ndd,2 ROS3FB
‘nO7s ROISEB
Are in ohms, M4 Watts 5%
Tolerance Undess Otherwise
Noted, K:k2, MMO
—---=-=-= N.F.B Loop Line
So Sie i sae
“Ee I Oreo
| Ts IS Tee 2 2) | |S | speaKeRs (sevecrors)
nity ai | :
— | Pc 8 1A Ssrew saa
t+ © iy = B SYSTEM Sep
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S el POWER DISPLAY ( INDICATOR) oS¢a
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— et SENSITIVITY UNDIGATOR) Shc
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.AU-D7/D5
* La présention et les spécifications sont susceptibles q’étre modifiées sans préavis par suites d’améliorations éventuelles.
* Anderungen, die dem technischen Fortschritt dienen, bleiben vorbehalten.
* Design and specifications subject to change without notice for improvement.
F G H
AU-D7/D5
[ A | B c
5-2. AU-D5 Equalizer & Tone Control Amp. Section
TEQ(i) L- CH ite 2SClbasiE, F) i 2SA992(E,F) ———_ Signal Line
1 Uet,g 2SKIG3(Li,L2,Mi,M2) ids 2SA992(E,F)
| rOn —--—--—-— N.F.B Loop Line
1 8 i
1 Se
Roan 280358 = -2s8528
1. § [SELECTOR (0) L-CH i ; F : F-52382
18 ; | 'CONTROL(j) L-CH : fo]
1 § ! | 1 a
‘ ig : : move | |
1 F-3226 3
| | 3i ‘aT ; F-3237 <> =
; 8 INPUT. SELECTOR 8 4 » tig |
P4owo | 3 tf 2 Te:3231] | | jst e5 tis sag 0 roe al lag. LOUDNESS l
tat = Las shen, ac ace
jazevene $ it 2SA992 -2SA850
a ie He ysesgo, 251735
25av4no : Snes
|
1 : &
I La - : - - =
‘is | 2Sci845(F,E) ie jd, PSCIB45IE,F) ja, zaneeate Fi) ! y
23 t
2SB560(E,F) ' o—4 ©) 2Sa9s9
a PRESENCE
\ © tek jhe SOK) jy 47K ©} & = - 2sk163—-2SC2071
ag || 1 ds} tL
Rg Reg Rag, Ren I! = 7 als E3233
Bok 12k 6.8K 680 | 1. ee als = SELECTOR Spla~d)
1) op FS 3| Ts “le Ju 2 3225 oes tcp
! S | 7 5. Siti 25 |s PHOND(MM) Sia, jk) NER 2SA1105
' 3 sy el&lx x Sle: 2. PHONOLME) Sig, are 28C2580 MPAGSH
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TONE $;(a~d) F-3232
1. OFF
2. oN
LOUDNES Spla~d)F-3233
OFF
2.0N
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! ERDO302H ROZ7FB
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Anderungen, die dem technischen Fortschritt dienen, bleiben vorbehalten.
Design and specifications subject to change without notice for improvement.
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5-3. AU-D5 Power Amp. & Power Supply Section
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